4 - 11
ENG
lValve stopper height b
Out of specification ® Replace.
Valve stopper height:
7.4 ~ 7.8 mm (0.291 ~ 0.307 in)
5PA40220
EC465000
ASSEMBLY AND INSTALLATION
Reed valve
1. Install:
lReed valve 1
lReed valve stopper 2
lScrew (reed valve) 3
NOTE:
lInstall the reed valve with the reed valve
bending as shown.
lNote the cut a in the lower corner of the
reed valve and stopper.
CAUTION:
Tighten each screw gradually to avoid
warping.
5PA40230
T R..1 Nm (0.1 m · kg, 0.7 ft · lb)
2. Install:
lReed valve assembly 1
NOTE:
Install the reed valve assembly with its projec-
tion a facing upward.
5PA40240
3. Install:
lCarburetor joint 1
lBolt (carburetor joint) 2
5PA40250
T R..8 Nm (0.8 m · kg, 5.8 ft · lb)
CARBURETOR AND REED VALVE
5 - 21
CHAS
2. Install:
lBrake lever 1
lBolt (brake lever) 2
lNut (brake lever) 3
NOTE:
Apply the lithium soap base grease on the
brake lever sliding surface, bolt and contacting
surface of the brake master cylinder piston.
Rear brake master cylinder
1. Install:
lReservoir hose 1
lReservoir tank 2
5PA50620
T R..6 Nm (0.6 m · kg, 4.3 ft · lb)
T R..6 Nm (0.6 m · kg, 4.3 ft · lb)
5PA50630
2. Install:
lBrake master cylinder 1
lBolt (brake master cylinder) 2
5PA50640
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
3. Install:
lBrake pedal 1
lSpring 2
lO-ring 3
lWasher 4
lCotter pin 5
NOTE:
Apply the lithium soap base grease on the
brake pedal shaft and O-rings.5PA50650
4. Install:
lPin 1
lWasher 2
lCotter pin 3
NOTE:
After installing, check the brake pedal height.
Refer to “REAR BRAKE ADJUSTMENT” sec-
tion in the CHAPTER 3.
5PA50655
FRONT BRAKE AND REAR BRAKE
