5 - 40
CHAS
EC5B0000
HANDLEBAR
Extent of removal:1 Handlebar removal
Extent of removal Order Part name Q’ty Remarks
Preparation for removalHANDLEBAR REMOVAL
Number plate Remove the clamp portion only.
1 Decompression cable 1 Disconnect at the lever side.
2 Decompression lever holder 1
3 Clutch cable 1 Disconnect at the lever side.
4 Clutch lever holder 1
5“ENGINE STOP” button 1
6 Master cylinder 1 Refer to “REMOVAL POINTS”.
7 Throttle cable cap 1
8 Throttle cable #2 (pushed) 1 Disconnect at the throttle side.
9 Throttle cable #1 (pulled) 1 Disconnect at the throttle side.
10 Grip (right) 1 Refer to “REMOVAL POINTS”.
11 Tube guide 1
12 Cover (grip cap) 1
13 Collar 1
14 Grip (left) 1 Refer to “REMOVAL POINTS”.
15 Handlebar holder (upper) 2
16 Handlebar 1
1
HANDLEBAR
5 - 44
CHASHANDLEBAR
8. Install:
Master cylinder 1
Master cylinder bracket 2
Bolt (master cylinder bracket) 3
NOTE:
Install the bracket so that the arrow mark a
faces upward.
First tighten the bolt on the upper side of the
master cylinder bracket, and then tighten the
bolt on the lower side.
9. Install:
“ENGINE STOP” button 1
Clutch lever holder 2
Bolt (clutch lever holder) 3
Decompression lever holder 4
Bolt (decompression lever holder) 5
Clamp 6
NOTE:
The “ENGINE STOP” button, clutch lever
holder, decompression lever holder and
clamp should be installed according to the
dimensions shown.
Pass the “ENGINE STOP” button lead in the
middle of the clutch holder.
T R..9 Nm (0.9 m · kg, 6.5 ft · lb)
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
10. Install:
Clutch cable 1
Decompression cable 2
NOTE:
Apply the lithium soap base grease on the
clutch cable end and decompression cable
end.
B
2
1
11. Adjust:
Clutch lever free play
Refer to “CLUTCH ADJUSTMENT”
section in the CHAPTER 3.
Decompression lever free play
Refer to “DECOMPRESSION LEVER
ADJUSTMENT” section in the CHAP-
TER 3.
