2002 YAMAHA YFM80R brakes

8-7
EBU00262PERIODIC MAINTENANCE/LUBRICATION
INITIAL EVERY
ITEM ROUTINE 1 3 6 6 1
month months months months year
Valves*9Check valve clearance.
9Adjust if necessary.2 222
Cam chain*9Check chain tension.
9Adjust if necessary.2 222
9Check condition.
Spark plug9Adjust gap and clean.22222
9Replace if necessary.
Air filter element9Clean. Every 20 ~ 40 hours.
9Replace if necessary. (more often in wet or dusty areas)
Carburetor*9Check idle speed/choke lever operation.
2222
9Adjust if necessary.
Crankcase breather9Check breather hose for cracks or damage.
system*9Replace if necessary.222
9Check for leakage.
Exhaust system*9Retighten if necessary.222
9Replace gasket if necessary.
Fuel line*9Check fuel hose for cracks or damage.
222
9Replace if necessary.
Engine oil9Replace (warm engine before draining).2 222
Final gear oil9Check oil level/oil leakage.
22
9Replace every 12 months.
Brakes*9Check operation.
22222
9Adjust if necessary.
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8-45
4. Tighten the lower locknut.
5. While applying the front brake, turn out the
upper adjusting bolt until the upper and
lower cable lengths are equal. The cable
joint will become vertical.
6. Tighten the upper locknut.wOperating with improperly serviced or
adjusted brakes could cause loss of braking
ability, which could lead to an accident.
After servicing:
8Make sure the brakes operate smoothly
and that the free play is correct.
8Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
q
a
a=a’
a’
1. Cable joint1. Raccord de câble1. Conexión del cable
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8-49
2. Brake pedal free play adjustment
a. Turn the brake rod adjusting nut at the rear
wheel hub until brake pedal free play is 20
~ 30 mm.wOperating with improperly serviced or
adjusted brakes could cause loss of braking
ability, which could lead to an accident.
After servicing:
8Make sure the brakes operate smoothly
and that the free play is correct.
8Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
a
q
a. Free playa. Jeua. Juego
1. Adjusting nut (brake rod)1. Ècrou de réglage (tring de frein)1. Tuerca de ajuste (varlla de freno)
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9-3
3. Rinse the dirt and degreaser off with a gar-
den hose. Use only enough pressure to do
the job.cCExcessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high pressure deter-
gent applications such as those available in
coin-operated car washers.4. Once the majority of the dirt has been
hosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy for
hard-to-get-at places.
5. Rinse the machine off immediately with
clean water and dry all surfaces with a
chamois, clean towel or soft absorbent
cloth.
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9-5
6. Clean the seat with a vinyl upholstery
cleaner to keep the cover pliable and
glossy.
7. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or pro-
tective finish.
When finished, start the engine and let it
idle for several minutes.wWet brakes may have reduced stopping abili-
ty, increasing the chance of an accident.
Test the brakes after washing. Apply the
brakes several times at slow speeds to let
friction dry out the linings.
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