2002 YAMAHA XVS650 wheel

PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6 4. Install the lens by installing the
screws.
EC000108
CAUTION:@ Do not overtighten the screws, oth-
erwise the lens may break. @
EAU01579
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
1. Screw (× 3)XVS650A
U5SCE0.book Page 34 Thursday, June 7, 2001 11:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
6
EAU03737
Front wheel To remove the front wheel
EW000122
WARNING
_

It is advisable to have a Yamaha
dealer service the wheel.


Securely support the motor-
cycle so that there is no danger
of it falling over.
_1. Disconnect the speedometer ca-
ble from the front wheel.2. Loosen the front wheel axle pinch
bolt.
3. Remove the rubber cap, and then
loosen the wheel axle.
4. Lift the front wheel off the ground
according to the procedure on
page 6-34.
5. Pull the wheel axle out, and then
remove the wheel.
ECA00048
CAUTION:_ Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise the
brake pads will be forced shut. _
EAU03885
To install the front wheel
1. Install the speedometer gear unit
into the wheel hub so that the pro-
jections mesh with the slots.
2. Lift the wheel up between the fork
legs.NOTE:_ Make sure that there is enough space
between the brake pads before insert-
ing the brake disc and that the slot in
the speedometer gear unit fits over the
retainer on the fork leg. _3. Insert the wheel axle.
1. Speedometer cable
1. Rubber cap
2. Wheel axle
3. Front wheel axle pinch bolt
1. Speedometer gear unit
2. Speedometer cable
U5SCE0.book Page 35 Thursday, June 7, 2001 11:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6 4. Lower the front wheel so that it is
on the ground.
5. Push down hard on the handlebar
several times to check for proper
fork operation.
6. Tighten the wheel axle to the
specified torque, and then install
the rubber cap.
7. Tighten the front wheel axle pinch
bolt to the specified torque.
8. Connect the speedometer cable.
EAU01350
Rear wheel To remove the rear wheel
EW000122
WARNING
@

It is advisable to have a Yamaha
dealer service the wheel.


Securely support the motorcycle
so that there is no danger of it
falling over.
@1. Loosen the axle nut.2. Disconnect the brake torque rod
from the brake shoe plate by re-
moving the bolt.
3. Loosen the brake torque rod bolt
at the swingarm.
4. Remove the brake pedal free play
adjusting nut, and then disconnect
the brake rod from the brake cam-
shaft lever.
5. Remove panel A. (See page 6-6
for panel removal and installation
procedures.) Tightening torque:
Wheel axle:
59 Nm (5.9 m·kgf)
Tightening torque:
Front wheel axle pinch bolt:
20 Nm (2.0 m·kgf)1. Axle nut
1. Brake pedal free play adjusting nut
2. Brake camshaft lever
3. Brake rod
4. Bolt (shoe plate)
5. Brake torque rod
6. Bolt (swingarm)
U5SCE0.book Page 36 Thursday, June 7, 2001 11:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
66. Remove the bolts that secure the
final gear case to the swingarm.
7. Lift the rear wheel off the ground
according to the procedure on
page 6-34.
8. While supporting the drive shaft,
pull the rear wheel back to remove
the following parts as an assem-
bly: wheel, wheel axle, final gear
case, and drive shaft.
NOTE:@ Make sure to support the drive shaft as
it is being pulled out. @
EAU04191
To install the rear wheel
1. Install the rear wheel, wheel axle,
final gear case, and drive shaft by
pushing the wheel forward and
guiding the drive shaft into the
middle gear universal joint.
2. Install the final gear case bolts,
and then tighten them to the spec-
ified torque.3. Install the brake rod onto the brake
camshaft lever, and then install
the brake pedal free play adjusting
nut onto the brake rod.
4. Install the brake torque rod bolt at
the brake shoe plate, and then
tighten both bolts to the specified
torque.
5. Install the panel.
6. Lower the rear wheel so that it is
on the ground.
7. Tighten the axle nut to the speci-
fied torque.
8. Adjust the brake pedal free play.
(See page 6-21 for brake pedal
free play adjustment procedures.)
1. Bolt (× 4)
2. Final gear case
1. Middle gear universal joint
2. Drive shaft
Tightening torque:
Final gear case bolt:
74 Nm (7.4 m·kgf)
Tightening torque:
Brake torque rod bolt:
20 Nm (2.0 m·kgf)
Tightening torque:
Axle nut:
92 Nm (9.2 m·kgf)
U5SCE0.book Page 37 Thursday, June 7, 2001 11:24 AM

7-1
7
EAU03412
7-MOTORCYCLE CARE AND STORAGECare While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a
motorcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.Before cleaning
1. Cover the muffler outlets with plas-
tic bags after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.Cleaning
ECA00010
CAUTION:@

Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a
corrosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
U5SCE0.book Page 1 Thursday, June 7, 2001 11:24 AM

MOTORCYCLE CARE AND STORAGE
7-2
7


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments, switch-
es and lights), breather hoses
and vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the sea or
on salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:@ Salt sprayed on roads in the winter may
remain well into spring. @
U5SCE0.book Page 2 Thursday, June 7, 2001 11:24 AM

MOTORCYCLE CARE AND STORAGE
7-5
77. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlets with plas-
tic bags to prevent moisture from
entering them.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place (less
than 0°C or more than 30°C). For
more information on storing the
battery, see page 6-30.
NOTE:@ Make any necessary repairs before
storing the motorcycle. @U5SCE0.book Page 5 Thursday, June 7, 2001 11:24 AM

8-1
8
EAU01038
8-SPECIFICATIONSSpecifications CS-01E
Model XVS650/XVS650A
Dimensions
XVS650
Overall length 2,340 mm
Overall width 880 mm
Overall height 1,070 mm
Seat height 695 mm
Wheelbase 1,610 mm
Ground clearance 140 mm
Minimum turning radius 3,100 mm
XVS650A
Overall length 2,450 mm
Overall width 930 mm
Overall height 1,105 mm
Seat height 710 mm
Wheelbase 1,625 mm
Ground clearance 145 mm
Minimum turning radius 3,400 mm
Basic weight (with oil and full
fuel tank)
XVS650233 kg
XVS650A247 kgEngine
Engine type Air-cooled 4-stroke, SOHC
Cylinder arrangement V-type 2-cylinder
Displacement 649 cm
3
Bore × stroke 81 × 63 mm
Compression ratio 9:1
Star ting system Electric star ter
Lubrication system Wet sump
Engine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
U5SCE0.book Page 1 Thursday, June 7, 2001 11:24 AM