2002 YAMAHA XVS250 battery
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TABLE OF CONTENTS
Adjusting the clutch lever free play ................. 6-19
Adjusting the brake lever free play .................. 6-20
Adjusting the brake pedal position and
free play ....................................................... 6-20
Adjusting the rear brake light switch ............... 6-22
Checking the front brake pads and rear
brake shoes ................................................. 6-22
Checking the brake fluid level ......................... 6-23
Changing the brake fluid ................................. 6-24
Drive chain slack ............................................. 6-24
Lubricating the drive chain .............................. 6-26
Checking and lubricating the cables ............... 6-27
Checking and lubricating the throttle grip
and cable ..................................................... 6-27
Checking and lubricating the brake and
shift pedals .................................................. 6-28
Checking and lubricating the brake and
clutch levers ................................................ 6-28
Checking and lubricating the sidestand .......... 6-28
Checking the front fork .................................... 6-29
Checking the steering ..................................... 6-30
Checking the wheel bearings .......................... 6-30
Battery ............................................................. 6-31
Replacing the fuses ........................................ 6-32
Replacing the headlight bulb ........................... 6-33
Replacing the tail/brake light bulb ................... 6-35
Replacing a turn signal light bulb .................... 6-36
Supporting the motorcycle .............................. 6-36Front wheel ..................................................... 6-37
Rear wheel ...................................................... 6-39
Troubleshooting .............................................. 6-40
Troubleshooting chart ..................................... 6-41
MOTORCYCLE CARE AND STORAGE ............. 7-1
Care .................................................................. 7-1
Storage ............................................................. 7-4
SPECIFICATIONS ............................................... 8-1
Specifications .................................................... 8-1
Conversion table ............................................... 8-5
CONSUMER INFORMATION.............................. 9-1
Identification numbers ....................................... 9-1
Key identification number .................................. 9-1
Vehicle identification number ............................ 9-1
Model label ........................................................ 9-2
789
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Page 11 of 88
DESCRIPTION
2-2
2
Right view7. Owner’s tool kit (page 6-1)
8. Battery (page 6-31)
9. Air filter element (page 6-12)
10. Main switch/steering lock (page 3-1)11. Brake pedal (page 3-6)
12. Oil filter element (page 6-10)
13. Engine oil level check window (page 6-10)
14. Shock absorber assembly spring
preload adjusting ring (page 3-10)
E_5kr.book Page 2 Friday, December 14, 2001 11:33 AM
Page 14 of 88
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU01590
(Parking)
The steering is locked, and the taillight
and auxiliary light are on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “”.
ECA00043
CAUTION:_ Do not use the parking position for
an extended length of time, other-
wise the battery may discharge. _
EAU03034
Indicator and warning lights
EAU00063
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU00057
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU00061
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU04243
Engine trouble warning light “”
This warning light comes on or flashes
when an electrical circuit monitoring
the engine is defective. When this oc-
curs, have a Yamaha dealer check the
self-diagnosis system.NOTE:_ This warning light comes on for a few
seconds when the key is turned to
“ON”, but this does not indicate a mal-
function. _
1. High beam indicator light “”
2. Turn signal indicator light “”
3. Neutral indicator light “”
4. Engine trouble warning light “”
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OPERATION AND IMPORTANT RIDING POINTS
5-2
5 4. Turn the starter (choke) on and
completely close the throttle. (See
page 3-9 for starter (choke) opera-
tion.)
5. Start the engine by pushing the
start switch.
NOTE:_ If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the en-
gine more than 10 seconds on any one
attempt. _
ECA00101
CAUTION:_ The engine trouble warning light
should come on when the key is
turned to “ON”, and then go off after
a few seconds. If the engine trouble
warning light comes on or flashes
after starting, immediately stop the
engine, and have a Yamaha dealer
check the self-diagnosis system. _
6. After starting the engine, move the
starter (choke) lever back halfway.
ECA00055
CAUTION:_ For maximum engine life, always
warm the engine up before starting
off. Never accelerate hard when the
engine is cold! _7. When the engine is warm, turn the
starter (choke) off.NOTE:_ The engine is warm when it responds
normally to the throttle with the starter
(choke) turned off. _
EAU01258
Starting a warm engine Follow the same procedure as for start-
ing a cold engine with the exception
that the starter (choke) is not required
when the engine is warm.
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
6
EAU04464
Battery The battery is located behind panel A.
(See page 6-5 for panel removal and
installation procedures.)
This motorcycle is equipped with a
sealed-type (MF) battery, which does
not require any maintenance. There is
no need to check the electrolyte or to
add distilled water.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the motorcycle is equipped with op-
tional electrical accessories.
EW000116
WARNING
_
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for
15 minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
_To store the battery
1. If the motorcycle will not be used
for more than one month, remove
the battery, fully charge it, and
then place it in a cool, dry place.
2. If the battery will be stored for
more than two months, check it at
least once a month and fully
charge it if necessary.
3. Fully charge the battery before in-
stallation.
1. Battery
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6
EC000102
CAUTION:_
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is re-
quired. Using a conventional
battery charger will damage the
battery. If you do not have ac-
cess to a sealed-type (MF) bat-
tery charger, have a Yamaha
dealer charge your battery.
_
EAU04190*
Replacing the fuses The main fuse and the fuse box, which
contains the fuses for the individual cir-
cuits, are located behind panel B. (See
page 6-6 for panel removal and instal-
lation procedures.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
1. Main fuse
2. Spare main fuse
3. Headlight fuse
4. Ignition fuse
5. Signaling system fuse
6. Carburetor heater fuse
7. Spare fuse (× 2)
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Signaling system fuse: 10 A
Ignition fuse: 10 A
Carburetor heater fuse: 10 A
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-41
6
EAU01297
Troubleshooting chart
EW000125
WARNING
_ Keep away open flames and do not smoke while checking or working on the fuel system. _
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
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Page 78 of 88
MOTORCYCLE CARE AND STORAGE
7-5
76. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlets with plas-
tic bags to prevent moisture from
entering them.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place (less
than 0 °C or more than 30 °C). For
more information on storing the
battery, see page 6-31.
NOTE:_ Make any necessary repairs before
storing the motorcycle. _
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