2002 YAMAHA XL 700 steering

4-9
E
EJU01356
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
(

) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
*1: Grease capacity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease capacity: 6.0–8.0 cm3 (0.20–0.27 oz)
MAINTENANCE INTERVAL INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
3
months6
months6
months12
months
Spark plug Inspect, clean, adjust




4-14
Lubrication points Lubricate


4-15
Intermediate housing Lubricate❍
*1

*2

*2 4-17
Fuel system Inspect❍❍
4-10
Fuel filter Check, replace❍❍
4-11
Fuel tank Clean❍
4-11
Oil injection system Inspect, clean❍❍
—
Trolling speed Adjust


4-20
Carburetor throttle shaft Inspect❍❍
4-20
Cooling water passages Flush


(after
ever y
use)4-1
Bilge strainer Clean



—
Impeller Inspect



—
Steering cable Inspect


4-13
Throttle cable Inspect, adjust


4-13
Choke cable Inspect, adjust


4-17
Stern drain plugs Inspect, replace

3-7
Battery Inspect


(inspect
fluid level
before
ever y
use)
4-18
Rubber coupling Inspect❍
—
Nuts and bolts Tighten❍❍❍
—
UF0M73.book Page 9 Thursday, August 2, 2001 5:57 PM

4-13
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EJU01138
Inspecting the steering cable
Check for smooth operation of the handle-
bars and jet thrust nozzle.
Turn the handlebars as far as possible to
the right and left and check that the distance
between the jet thrust nozzle and the hull
are equal on right and left sides.
If steering is stiff or misadjusted, have a
Yamaha dealer service it.Distance A and B: A=B
EJU01104
Inspecting and adjusting the
throttle cable
Check that the throttle cable moves back
to the set position smoothly and that free
play is within specification.
1. Squeeze and release the throttle lever. If
the lever does not return smoothly, have
a Yamaha dealer service it.
2. Adjust free play a by loosening the lock-
nut 1 and turning the adjuster 2.
Throttle lever free play:
4–7 mm (0.16–0.28 in)
UF0M73.book Page 13 Thursday, August 2, 2001 5:57 PM

4-16
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Throttle cable (handlebar end)
Squeeze the throttle lever and remove the
seal 1. Spray a rust inhibitor into the outer
cable. Refit the seal securely.

Steering cable (handlebar end)

Steering handle pivot shaft
If the steering pivot shaft becomes loose,
tighten the band 1 until a satisfactory feel is
obtained.

Steering cable (nozzle end)

Nozzle pivot shaft
UF0M73.book Page 16 Thursday, August 2, 2001 5:57 PM

6-1
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EJU01125
Index
2-stroke engine oil ................................... 3-2
A
Adjusting the carburetor ........................ 4-20
Adjusting the choke cable ..................... 4-17
Adjusting the trolling speed ................... 4-20
Approval label of Emission control
certificate ................................................. 1-2
B
Battery .............................................. 3-8, 4-5
Beaching the watercraft ........................ 3-30
Bilge ........................................................ 3-7
Bleeding the oil injection pump ............. 4-21
Boarding alone ...................................... 3-23
Boarding and starting in deep water ..... 3-23
Boarding with passengers ..................... 3-24
C
Capsized watercraft .............................. 3-25
Caution labels ......................................... 1-7
Choke knob ............................................. 2-9
Cleaning and adjusting the spark
plugs...................................................... 4-14
Cleaning the jet intake and impeller ........ 5-3
Cleaning the watercraft ........................... 4-6
Connecting the jumper cables................. 5-5
Cooling water pilot outlet .............. 2-11, 3-12
Cruising limitations ................................ 1-10
D
Docking the watercraft .......................... 3-30
E
Emergency procedures ........................... 5-3
Emission control information ................... 1-2
Engine break-in ..................................... 3-13
Engine compartment ............................... 3-6
Engine overheat warning system .......... 2-12
Engine serial number .............................. 1-1
Engine shut-off cord (lanyard) ............... 3-11
Engine shut-off switch ............................. 2-9
Engine stop switch .................................. 2-9
Enjoy your watercraft responsibly ......... 1-17F
Filling the fuel tank .................................. 3-3
Filling the oil tank .................................... 3-4
Fire extinguisher ...................................... 3-9
Flushing the cooling system .................... 4-1
Front seat ................................................ 2-5
Front storage compartment ................... 2-14
Fuel and oil.............................................. 3-1
Fuel and oil systems ............................... 3-6
Fuel cock knob ........................................ 2-8
Fuel filter ............................................... 4-11
Fuel system ............................................. 4-4
Fuel tank ............................................... 4-11
Fuel tank filler cap ................................... 2-7
G
Gasohol ................................................... 3-2
Gasoline .................................................. 3-1
Getting to know your watercraft ............ 3-19
Glove compartment ............................... 2-15
H
Handgrip ................................................ 2-13
Hazard information ................................ 1-14
Hood........................................................ 2-6
Hull Identification Number (HIN).............. 1-1
I
Identification numbers ............................. 1-1
Important labels ....................................... 1-3
Inspecting and adjusting the throttle
cable...................................................... 4-13
Inspecting the battery ............................ 4-18
Inspecting the fuel system ..................... 4-10
Inspecting the oil injection system ......... 4-12
Inspecting the steering cable ................ 4-13
J
Jet unit................................................... 3-11
Jumping the battery ................................. 5-4
L
Label location .......................................... 1-3
Learning to operate your watercraft ...... 3-19
Leaving the watercraft ........................... 3-18
Limitations on who may operate the
watercraft ................................................ 1-9
UF0M73.book Page 1 Thursday, August 2, 2001 5:57 PM

6-2
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Location of main components ................. 2-1
Lubrication............................................... 4-3
Lubrication points .................................. 4-15
M
Maintenance and adjustments ................ 4-7
O
Oil filter .................................................. 4-12
Oil level warning lamp ........................... 2-13
Oil tank .................................................. 4-12
Oil tank filler cap...................................... 2-7
Operating your watercraft...................... 3-19
Operation .............................................. 3-13
Operation of controls and other
functions .................................................. 2-4
Operation requirements ........................ 1-11
Other labels ............................................. 1-8
Owner’s/Operator’s Manual and
tool kit ...................................................... 4-8
P
Periodic maintenance chart..................... 4-9
Post-operation checks........................... 3-31
Pre-operation check list........................... 3-5
Pre-operation check points ..................... 3-6
Pre-operation checks .............................. 3-5
Primary Identification (PRI-ID) number ... 1-1
R
Rear seat................................................. 2-4
Recommended equipment .................... 1-13
Replacing the fuse ................................ 4-21
Riding watercraft with passengers ........ 3-20
Rough water operation .......................... 3-30
S
Safe boating rules ................................. 1-17
Safety information ................................... 1-9
Seat storage compartment .................... 2-15
Specifications ........................................ 4-22
Starting and boarding in shallow
water ..................................................... 3-22
Starting from a dock .............................. 3-22
Starting the engine ................................ 3-15
Starting the watercraft ........................... 3-21
Start switch............................................ 2-10
Steering system ........................... 2-11, 3-10Stopping the engine .............................. 3-18
Stopping the watercraft ......................... 3-29
Storage.................................................... 4-1
Storage compartments .......................... 2-14
Submerged watercraft ............................. 5-7
Switches ................................................ 3-12
T
Throttle .................................................. 3-10
Throttle lever ......................................... 2-10
Towing the watercraft .............................. 5-6
Transporting .......................................... 3-33
Troubleshooting ...................................... 5-1
Troubleshooting chart ............................. 5-1
Turning the watercraft ........................... 3-27
W
Warning labels ........................................ 1-4
Watercraft characteristics ...................... 1-14
Water separator ...................................... 3-7
Water-skiing .......................................... 1-15
UF0M73.book Page 2 Thursday, August 2, 2001 5:57 PM