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CHASREAR SHOCK ABSORBER
8. Install:
Band 1
Tail light connector 2
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6 - 1
–+ELECELECTRICAL COMPONENTS AND WIRING DIAGRAM
EC600000
ELECTRICAL
EC610000
ELECTRICAL COMPONENTS AND WIRING DIAGRAM
EC611000
ELECTRICAL COMPONENTS
1Headlight
2“ENGINE STOP” button
3Regulator
4TPS (throttle position sensor)
5Tail light
6CDI magneto
7Neutral switch
8Ignition coil
9Spark plug
0Lights switch
ACDI unitCOLOR CODE
B ................... Black
Br .................. Brown
G ................... Green
Gy ................. Gray
L .................... Blue
O ................... Orange
P ................... Pink
R ................... Red
Sb ................. Sky blue
EC612000
WIRING DIAGRAM
* Except for USA
B/L
R/WL/W
LY
L
Y
B
1B L
L
B YL
B YYYLB
5LB
YBLB
LB
3
7
4 8
9
W
R Br
G PB/YP
B Br
G W
R
O
L Y B/LL/WSb
B/L Y O
L
A
Y
Br
Gy
PGR
WB
L YL Y
B B/L
SbW
Sb
WL/W
R/WL/WL/WR/WSb
W
O
B
0
6
B GyBGy
O
L Y Sb
B/L*
B*
Sb*
Y
BL
B
B
B
B/WBB/W G/B
2
W................... White
Y.................... Yellow
B/L................. Black/Blue
B/W ............... Black/White
B/Y ................ Black/Yellow
G/B ................ Green/Black
L/W................ Blue/White
R/W ............... Red/White
Page 718 of 776
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–+ELECLIGHTING SYSTEM
LIGHTING SYSTEM
INSPECTION STEPS
Refer to the following flow chart when inspecting the ignition system for possible problems.
NOTE:
Replace the bulb and/or bulb socket.
1) Seat
2) Fuel tank
Use the following special tool.
Check the bulb and bulb
socket.Replace the bulb and/
or bulb socket.
Check the lights switch. Replace.
Check the CDI magneto. Lighting coil Replace.
Check the entire lighting sys-
tem proper for connections.Repair or replace.
Check the regulator.Out-put volt-
ageReplace.
Pocket tester:
YU-3112-C/90890-03112Inductive tachometer:
YU-8036-B
Engine tachometer:
90890-03113
OK
OK
OK
OK
No good
No good
Improperly connected
No good
No good
Page 722 of 776
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–+ELECLIGHTING SYSTEM
LIGHTS SWITCH INSPECTION
1. Inspect:
Lights switch conduct
No continuity while being → Replace.
Continuity while being OFF → Replace. Tester (+) lead → Yellow lead 1
Tester (–) lead → Blue lead 2
Y
1L
2Tester selec-
tor position
Ω × 1
OFF
CDI MAGNETO INSPECTION
1. Inspect:
Lighting coil resistance
Out of specification → Replace.
REGULATOR INSPECTION
1. Start the engine.
2. Turn on the headlight and tail light by
turning on the lights switch.
3. Inspect:
Out-put voltage
Out of specification → Replace regula-
tor. Tester (+) lead → Yellow lead 1
Tester (–) lead → Black lead 2
Lighting coil
resistanceTester selector
position
0.16 ~ 0.24 Ω at
20 ˚C (68 ˚F)Ω × 1
Tester (+) lead → Blue lead 1
Tester (–) lead → Black lead 2
Out-put voltageTester selector
position
13.3 ~ 14.3 V at
5,000 r/minACV-20
BL
1
2
1
2
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7 - 2
TUN
CAUTION:
The carburetor is extremely sensitive to
foreign matter (dirt, sand, water, etc.).
During installation, do not allow foreign
matter to get into the carburetor.
Always handle the carburetor and its
components carefully. Even slight
scratches, bends or damage to carbure-
tor parts may prevent the carburetor from
functioning correctly. Carefully perform
all servicing with the appropriate tools
and without applying excessive force.
When the engine is stopped or when
riding at no load, do not open and close
the throttle unnecessarily. Otherwise, too
much fuel may be discharged, starting
may become difficult or the engine may
not run well.
After installing the carburetor, check that
the throttle operates correctly and opens
and closes smoothly.
Atmospheric conditions and carburetor
settings
The air density (i.e., concentration of oxygen
in the air) determines the richness or lean-
ness of the air/fuel mixture. Therefore, refer
to the above table for mixture settings.
That is:
Higher temperature expands the air with its
resultant reduced density.
Higher humidity reduces the amount of oxy-
gen in the air by so much of the water vapor
in the same air.
Lower atmospheric pressure (at a high alti-
tude) reduces the density of the air.
Air temp. HumidityAir
pressure
(altitude)Mixture Setting
High High Low (high) Richer Leaner
Low Low High (low) Leaner Richer
SETTING