2002 YAMAHA TTR90 engine

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Page 52 of 288

YAMAHA TTR90 2002  Owners Manual 1 - 12
GEN
INFO
STARTING AND OPERATION
STARTING AND OPERATION
CAUTION:
Prior to operating the machine, perform
steps listed in pre-operation check list.
WARNING
Never start your engine or let it run f

Page 56 of 288

YAMAHA TTR90 2002  Owners Manual SPEC
2 - 1
EC200000
SPECIFICATIONS
EC211000
GENERAL SPECIFICATIONS
Model name: TT-R90P
(USA-except for California, CDN, AUS, NZ, ZA)
TT-R90PC (USA for California)
TT-R90 (Europe)
Model code number: 5H

Page 57 of 288

YAMAHA TTR90 2002  Owners Manual SPEC
2 - 2
Oil capacity:
Engine oil
Periodic oil change 0.8 L (0.70 Imp qt, 0.85 US qt)
Total amount 1.0 L (0.88 Imp qt, 1.06 US qt)
Air filter: Wet type element
Fuel:
Type Unleaded gasoline only (US

Page 59 of 288

YAMAHA TTR90 2002  Owners Manual SPEC
2 - 4
MAINTENANCE SPECIFICATIONS
ENGINE
Item Standard Limit
Cylinder head:
Warp limit ---- 0.03 mm 
(0.0012 in)
Cylinder:
Bore size 47.000 ~ 47.005 mm
(1.8504 ~ 1.8506 in)47.05 mm
(1.8524 in)
Out

Page 63 of 288

YAMAHA TTR90 2002  Owners Manual SPEC
2 - 8
Crankshaft:
Crank width “A” 42.95 ~ 43.00 mm
(1.691 ~ 1.693 in)----
Runout limit C ---- 0.03 mm 
(0.0012 in)
Big end side clearance “D” 0.10 ~ 0.40 mm
(0.0039 ~ 0.0157 in)0.50 mm 
(

Page 68 of 288

YAMAHA TTR90 2002  Owners Manual SPEC
2 - 13
NOTE:
l1. First, tighten the ring nut approximately 38 Nm (3.8 m • kg, 27 ft • lb) by using the ring nut
wrench and turn the steering right and left a few times; then loosen the ring n

Page 70 of 288

YAMAHA TTR90 2002  Owners Manual 2 - 15
SPEC
GENERAL TORQUE SPECIFICATIONS/
DEFINITION OF UNITS
EC220001
GENERAL TORQUE SPECIFICATIONS
This chart specifies torque for standard fasten-
ers with standard I.S.O. pitch threads. Torque
sp

Page 102 of 288

YAMAHA TTR90 2002  Owners Manual 2 - 16
SPECCABLE ROUTING DIAGRAM
CABLE ROUTING DIAGRAM
1Crankcase breather hose
2Wire harness
3CDI magneto lead
4Starter cable
5Carburetor heating lead
6Engine stop switch lead
7Thermo switch
8Thermo
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