2002 YAMAHA TMAX coolant

2-2
DESCRIPTION
2
11. Battery, Fuses (page 6-32, 6-34)
12. Owner’s tool kit (page 6-1)
13. Front storage compartment (page 3-14)
14. Windshield
15. Air filter element (page 6-19)16. Radiator
17. Coolant level check window (page 6-17)
18. V-belt air filter element (right)
19. Centerstand (page 6-29)
20. Passenger footrest
11
12
13
14
15
18
17
16
19
20
Right view
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2-3
DESCRIPTION
2
1. Rear brake lever (page 3-9)
2. Left handlebar switches (page 3-6)
3. Clock (page 3-5)
4. Speedometer unit (page 3-3)
5. Coolant temperature gauge (page 3-4)6. Fuel gauge (page 3-4)
7. Right handlebar switches (page 3-7)
8. Front brake lever (page 3-9)
9. Throttle grip (page 6-22, 6-29)
10. Main switch/steering lock (page 3-1)
4
3
2
5
6
7
8
1
109
Controls and instruments
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INSTRUMENT AND CONTROL FUNCTIONSMain switch/steering lock .................................................................. 3-1
Indicator lights .................................................................................. 3-2
Speedometer unit ............................................................................. 3-3
Fuel gauge ........................................................................................ 3-4
Coolant temperature gauge .............................................................. 3-4
Clock ................................................................................................. 3-5
Self-diagnosis device ........................................................................ 3-5
Anti-theft alarm (optional) ................................................................. 3-6
Handlebar switches .......................................................................... 3-6
Front brake lever .............................................................................. 3-9
Rear brake lever ............................................................................... 3-9
Fuel tank cap .................................................................................... 3-9
Fuel ................................................................................................. 3-10
Seat ................................................................................................ 3-11
Adjusting the rider backrest ............................................................ 3-12
Shock absorber .............................................................................. 3-13
Helmet holder ................................................................................. 3-13
Storage compartments ................................................................... 3-14
Sidestand ........................................................................................ 3-14
Ignition circuit cut-off system .......................................................... 3-15
3
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3-4
INSTRUMENT AND CONTROL FUNCTIONS
3 the “Trip” button for at least one sec-
ond. The tripmeter can be used
together with the fuel gauge to esti-
mate the distance that can be trav-
eled with a full tank of fuel. This infor-
mation will enable you to plan future
fuel stops.
EAU02950
Fuel gaugeFuel gaugeThe fuel gauge indicates the amount
of fuel in the fuel tank. The needle
moves towards “E” (Empty) as the
fuel level decreases. When the nee-
dle reaches the red line, refuel as
soon as possible.NOTE:
Do not allow the fuel tank to empty
itself completely.
12
1. Fuel gauge
2. Red line
EAU03124
Coolant temperature gaugeCoolant temperature gaugeThis gauge indicates the coolant tem-
perature when the main switch is on.
The engine operating temperature
will vary with changes in weather and
engine load. If the needle points to
the red mark, stop your scooter and
let the engine cool. (See page
6-38 for details.)
EC000002
cCDo not operate the engine if it is
overheated.
2
1
1. Coolant temperature gauge
2. Red mark
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4-1
EAU01114
PRE-OPERATION CHECKS
4The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
ough visual inspection, to check the following points before each ride.
EAU03439
Pre-operation check list
Pre-operation check list
ITEM CHECKS PAGE
Fuel•Check fuel level in fuel tank.
•Refuel if necessary.
•Check fuel line for leakage.3-9–3-11
Engine oil•Check oil level in engine.
•If necessary, add recommended oil to specified level.
•Check vehicle for oil leakage.6-12–6-15
Coolant•Check coolant level in reservoir.
•If necessary, add recommended coolant to specified level.
•Check cooling system for leakage.6-17–6-18
Front brake•Check operation.
•If soft or spongy, have Yamaha dealer bleed hydraulic system.
•Check fluid level in reservoir.
•If necessary, add recommended brake fluid to specified level.
•Check hydraulic system for leakage.3-9, 6-25–6-28
Rear brake•Check operation.
•If soft or spongy, have Yamaha dealer bleed hydraulic system.
•Check fluid level in reservoir.
•If necessary, add recommended brake fluid to specified level.
•Check hydraulic system for leakage.3-9, 6-25–6-28
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PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ..................................................... 6-1
Periodic maintenance and lubrication chart .......... 6-3
Removing and installing cowlings and panels ...... 6-6
Checking the spark plugs ..................................... 6-9
Engine oil and oil filter cartridge .......................... 6-12
Chain drive oil ..................................................... 6-15
Coolant ............................................................... 6-17
Cleaning the air filter element ............................. 6-19
Adjusting the carburetors .................................... 6-21
Adjusting the engine idling speed ....................... 6-21
Adjusting the throttle cable free play ................... 6-22
Adjusting the valve clearance ............................. 6-22
Tires .................................................................... 6-23
Cast wheels ........................................................ 6-25
Front and rear brake levers ................................ 6-25
Checking the front and rear brake pads ............. 6-26
Checking the brake fluid level ............................. 6-27
Changing the brake fluid ..................................... 6-28
Checking and lubricating the throttle grip
and cable .......................................................... 6-29
Lubricating the front and rear brake levers ......... 6-29
Checking and lubricating the centerstand and
sidestand .......................................................... 6-29
Checking the front fork ........................................ 6-30Checking the steering ......................................... 6-31
Checking the wheel bearings .............................. 6-31
Battery ................................................................ 6-32
Replacing the fuses ............................................ 6-34
Replacing a headlight bulb ................................. 6-35
Troubleshooting .................................................. 6-36
Troubleshooting charts ....................................... 6-37
6
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6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03884
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinders and calipers, and change the
brake fluid.
9Replace the brake hoses every four years and if cracked or damaged.20 Engine oil•Change. (See page 3-2 for more information about the oil
change indicator light.)√4,000 km after initial 1,000 km
When the oil change indicator light comes on
(every 5,000 km)
21 Engine oil filter cartridge•Replace.√√√
22
*Cooling system•Check coolant level and vehicle for coolant leakage.√√√√ √
•Change.Every 3 years
23 Chain drive oil•Check vehicle for oil leakage.
•Change.√√√√
24*V-belt•Replace.When the V-belt replacement indicator light comes on
(every 20,000 km)
25*Front and rear brake
switches•Check operation.√√√√√ √
26 Moving parts and cables•Lubricate.√√√√ √
27*Lights, signals and
switches•Check operation.
•Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1,000 km)
ANNUAL
CHECK
1 10203040
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6-17
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03850
CoolantCoolantTo check the coolant level
1. Place the scooter on a level sur-
face and hold it in an upright
position.NOTE:
8The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
8Make sure that the scooter is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
3. Check the coolant level in the
coolant reservoir.NOTE:
The coolant should be between the
minimum and maximum level marks.
12
1. Maximum level mark
2. Minimum level mark
2. Remove the coolant reservoir
cover by removing the screw.
1
2
1. Coolant reservoir cover
2. Screw
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