2002 YAMAHA KODIAK 400 heating

6-17
EBU00210
Engine break-in
There is never a more important period in the life of
your machine than the period between zero and
20 hours.
For this reason, we ask that you carefully read the
following material. Because the engine is brand
new, you must not put an excessive load on it for
the first several hours of running. During the first
20 hours, the various parts in the engine wear and
polish themselves to the correct operating clear-
ances.
During this period, prolonged full throttle operation
or any condition which might result in excessive
engine heating must be avoided. However, mo-
mentary (2 ~ 3 seconds maximum) full throttle op-
eration under load does not harm the engine.
Each full throttle acceleration sequence should be
followed with a substantial rest period for the en-
gine by cruising at lower r/min so the engine can
rid itself of the temporary build up of heat. If any
abnormality is noticed during this period, consult a
Yamaha dealer.
U5GH62.book Page 17 Monday, August 6, 2001 9:09 AM

8-75 1. Connect the hose.
1. Brancher le flexible.
1. Conecte la manguera.
8. Reinstall the element to the element guide.
9. Reinstall the element assembly and parts re-
moved for access.NOTE:The air filter element should be cleaned every 20 ~
40 hours. It should be cleaned and lubricated more
often if the machine is operated in extremely dusty
areas. Each time filter element maintenance is
performed, check the air inlet to the filter case for
obstructions. Check the air cleaner rubber joint to
the carburetor and manifold fittings for an air-tight
seal. Tighten all fittings securely to avoid the pos-
sibility of unfiltered air entering the engine.CAUTION:
Never operate the engine with the air filter ele-
ment removed. This will allow unfiltered air to
enter, causing rapid engine wear and possible
engine damage. Additionally, operation with-
out the filter element will affect carburetor jet-
ting with subsequent poor performance and
possible engine overheating.
U5GH62.book Page 75 Monday, August 6, 2001 9:09 AM

8-136
Engine overheatingNOTE:If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is
changed to the recommended coolant as soon as possible.
WARNING
Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. Wait until the
engine has cooled.
Check the coolant level in the
reservoir tank and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See NOTE.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
U5GH62.book Page 136 Monday, August 6, 2001 9:09 AM