2002 YAMAHA GP800R maintenance

4-9
E
EJU01096
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
PMC-F0X7E(
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
3
months6
months6
months12
months
Spark plug Inspect, clean, adjust




4-15
Lubrication points Lubricate


4-16
Intermediate housing Lubricate❍
*1

*2

*2 4-18
Fuel system Inspect❍❍
4-10
Fuel filter Check, replace❍❍
4-11
Fuel tank Clean❍
4-11
Oil injection system Inspect, clean❍❍
4-12
Trolling speed Adjust


4-21
Carburetor throttle shaft Inspect❍❍
—
Cooling water passages Flush

(after
ever y
use)4-1
Bilge strainer Clean



—
Impeller Inspect



—
Steering cable Inspect


4-13
QSTS mechanism Inspect


4-14
Throttle cable Inspect, adjust


4-13
Stern drain plugs Inspect, replace

3-7
Battery Inspect



(inspect
fluid level
before
ever y
use)
4-19
Rubber coupling Inspect❍
—
Nuts and bolts Tighten❍❍❍
—
*1: Grease capacity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease capacity: 6.0–8.0 cm3 (0.20–0.27 oz)
UF0W71.book Page 9 Thursday, August 30, 2001 3:46 PM

4-21
E
EJU01109
Adjusting the carburetor
The carburetor is a vital part of the engine
and requires very sophisticated adjustment.
Most adjusting should be left to a Yamaha
dealer who has the professional knowledge
and experience to perform it. However, the
operator may adjust the trolling speed as
part of the usual maintenance routine.
CAUTION:@ The carburetor was set at the Yamaha
factory after many tests. If the settings
are disturbed by someone who does not
have the necessary technical knowledge,
poor engine performance and damage
may result.
@
EJU01344
Adjusting the trolling speed
1. Put the watercraft in the water.
2. Start the engine and warm it up for 1 or 2
minutes. Using a diagnostic tachometer
or, if necessary, the tachometer in the
multifunction information center, adjust
the engine speed to specification.
3. Turn the throttle stop screw 1 clockwise
to increase engine speed if necessary.
Turn it counterclockwise to decrease
engine speed if necessary.
Trolling speed: 1,250–1,350 r/min
UF0W71.book Page 21 Thursday, August 30, 2001 3:46 PM

6-2
E
L
Label location .......................................... 1-3
Learning to operate your watercraft ...... 3-19
Leaving the watercraft ........................... 3-18
Limitations on who may operate the
watercraft .............................................. 1-10
Location of main components ................. 2-1
Lubrication............................................... 4-3
Lubrication points .................................. 4-16
M
Maintenance and adjustments ................ 4-7
Multifunction information center ... 2-14, 3-12
O
Oil filter .................................................. 4-12
Oil tank .................................................. 4-12
Oil tank filler cap...................................... 2-6
Oil warning indicator.............................. 2-17
Operating your watercraft...................... 3-19
Operation .............................................. 3-13
Operation of controls and other
functions .................................................. 2-5
Operation requirements ........................ 1-12
Other labels ............................................. 1-9
Owner’s/Operator’s Manual and
tool kit ...................................................... 4-8
P
Periodic maintenance chart..................... 4-9
Post-operation checks........................... 3-31
Pre-operation check list........................... 3-5
Pre-operation check points ..................... 3-6
Pre-operation checks .............................. 3-5
Primary Identification (PRI-ID) number ... 1-1
Q
Quick Shift Trim System (QSTS)
selector.................................................. 2-11
R
Recommended equipment .................... 1-14
Replacing the fuse ................................ 4-22
Reset button .......................................... 2-15
Riding watercraft with a passenger ....... 3-20
Rough water operation .......................... 3-30S
Safe boating rules ................................. 1-16
Safety information ................................. 1-10
Seat ......................................................... 2-5
Specifications ........................................ 4-24
Speedometer......................................... 2-15
Starting and boarding in shallow
water ..................................................... 3-22
Starting from a dock .............................. 3-22
Starting the engine ................................ 3-15
Starting the watercraft ........................... 3-21
Start switch.............................................. 2-9
Steering system ...........................2-10, 3-10
Stopping the engine .............................. 3-18
Stopping the watercraft ......................... 3-29
Storage.................................................... 4-1
Storage compartments .......................... 2-18
Submerged watercraft ............................. 5-8
Switches ................................................ 3-12
T
Tachometer ........................................... 2-15
Throttle .................................................. 3-10
Throttle lever ........................................... 2-9
Towing the watercraft .............................. 5-7
Transporting .......................................... 3-33
Troubleshooting ...................................... 5-1
Troubleshooting chart ............................. 5-1
Turning the watercraft ........................... 3-27
W
Warning labels ........................................ 1-5
Watercraft characteristics ...................... 1-15
Water separator ...................................... 3-7
Y
Yamaha Adjustable Sponson
(Y.A.S.).................................................. 2-19
UF0W71.book Page 2 Thursday, August 30, 2001 3:46 PM