6
Owner’s tool kit .............................................................. 6-1
Periodic maintenance and lubrication chart .................... 6-2
Removing and installing panels ...................................... 6-5
Checking the spark plugs ................................................ 6-5
Engine oil and oil filter element ........................................ 6-7
Final gear oil .................................................................... 6-9
Cleaning the air filter element .......................................... 6-10
Adjusting the carburetors ................................................ 6-12
Adjusting the engine idling speed .................................... 6-12
Adjusting the throttle cable free play................................ 6-13
Adjusting the valve clearance .......................................... 6-13
Tires ................................................................................ 6-14
Cast wheels .................................................................... 6-16
Adjusting the clutch lever free play .................................. 6-17
Adjusting the brake pedal position .................................. 6-18
Checking the front and rear brake pads .......................... 6-19
Checking the brake fluid level .......................................... 6-19
Changing the brake fluid .................................................. 6-21
Adjusting the shift pedal position .................................... 6-21
Checking and lubricating the cables ................................ 6-22Checking and lubricating the
throttle grip and cable ...................................................... 6-22
Checking and lubricating the brake and shift
pedals .............................................................................. 6-23
Checking and lubricating the brake and
clutch levers .................................................................... 6-23
Checking and lubricating the sidestand .......................... 6-24
Checking the front fork .................................................... 6-24
Checking the steering ...................................................... 6-25
Checking the wheel bearings .......................................... 6-25
Battery ............................................................................ 6-26
Replacing the fuses ........................................................ 6-28
Replacing the headlight and auxiliary light bulb .............. 6-29
Replacing a turn signal light bulb .................................... 6-31
Replacing the tail/brake light bulb .................................... 6-31
Replacing the license plate light bulb .............................. 6-32
Front wheel ...................................................................... 6-32
Rear wheel ...................................................................... 6-33
Troubleshooting .............................................................. 6-35
Troubleshooting chart ...................................................... 6-36
PERIODIC MAINTENANCE AND MINOR REPAIREAU00462
INDEX
A
Air filter element, cleaning ....................6-10
Anti-theft alarm (optional) ......................3-8
Auxiliary light bulb, replacing ................6-29
B
Battery ..................................................6-26
Brake and clutch levers, checking
and Lubricating ..................................6-23
Brake and shift pedals, checking
and Lubricating ..................................6-23
Brake fluid, changing ............................6-21
Brake fluid level, checking ....................6-19
Brake lever ..........................................3-10
Brake pads, checking ..........................6-19
Brake pedal ..........................................3-10
Brake pedal position, adjusting ............6-18
C
Cables, checking and lubricating..........6-22
Carburetors, adjusting ..........................6-12
Care ........................................................7-1
Clock ......................................................3-5
Clutch lever ............................................3-9
Clutch lever free play, adjusting ..........6-17
Consumer information ............................9-1
Controls ..................................................2-3
Conversion table ....................................8-5
D
Description ..............................................2-1
Controls and instrument ......................2-3Left view ..............................................2-1
Right view ............................................2-2
E
Engine break-in ......................................5-4
Engine idling speed, adjusting..............6-12
Engine oil and oil filter element ..............6-7
Engine stop switch..................................3-9
F
Final gear oil ..........................................6-9
Front fork
Adjusting ............................................3-15
Checking ............................................6-24
Front wheel
Installing ............................................6-33
Removing ..........................................6-32
Fuel ......................................................3-11
Fuel consumption, tips for reducing ......5-4
Fuel level warning light ..........................3-3
Fuel tank breather hose ......................3-12
Fuel tank cap ........................................3-11
Fuses, replacing ..................................6-28
H
Handlebar switches ................................3-8
Headlight bulb, replacing ......................6-29
Helmet holders ....................................3-14
High beam indicator light ........................3-3
Horn switch ............................................3-8I
Identification numbers ............................9-1
Idling speed, adjusting ..........................6-12
Ignition circuit cut-off system ................3-17
Instrument and control functions ............2-3
Instruments ............................................2-3
K
Key identification number ......................9-1
L
License plate light bulb, replacing ........6-32
Light switch ............................................3-9
M
Main switch/steering lock ..........................3-1
Model label ................................................9-2
N
Neutral indicator light ..............................3-2
O
Oil level warning light ............................3-2
Operation and important riding points ....5-1
P
Panels, removing and installing..............6-5
Parking....................................................5-5
Pass switch ............................................3-8
Periodic maintenance and lubrication
chart ....................................................6-2