Page 63 of 99

2 0 0 2
VOLVO
C70 Coupe & Convertible
Chapter 8 - Volvo Service
pg. 113 Volvo Service
Page
Label information 114
Maintenance service, Warranty115
Servicing116
Emissions maintenance117
Fuel/emissions systems118
Lubrication119
Engine oil120
Power steering fluid, Brake/clutch system fluid reservoir122
Washer fluid reservoir123
Coolant124
Engine compartment125
Battery maintenance/ Proposition 65 Warning126
Three-way catalytic converter127
pg. 114 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on rear edge of passenger's door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. This plate is located in the engine
compartment, on the inside of the left front fender.
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If a two-post hoist is used to lift the car, the front lift arm pads should be positioned under the rear engine frame
mounts. The rear lift arm pads should be positioned under the rear supporting arm bracket.
CAUTION: Certain models have reduced ground clearance due to the design of the front spoiler. Please observe
caution when driving the car onto a garage hoist.
pg. 117 Emission Maintenance
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information
booklet provides a comprehensive periodic maintenance schedule up to 150,000 miles (240,000 km) of vehicle service.
The schedule includes components that affect vehicle emissions. This page describes some of the emission-related
components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Replace the engine air filter cartridge with a new one
every 37,500 miles (60,000 km) under normal driving conditions. Replace the cartridge more often when the vehicle is
driven under dirty and dusty conditions. The cartridge cannot be cleaned, and should always be replaced with a new
one.
Fuel filter
The fuel filter should be replaced at 105,000 miles (168,000 km). The filter is replaced as a complete unit. Replace
more frequently if contaminated fuel is introduced into the tank, or if there is reason to suspect that this has occurred.
Fuel system, including filler cap, tank and lines and connections
The ability of the fuel system to contain hydrocarbons depends upon a leak-free system. Inspect fuel lines every
30,000 miles (48,000 km).Check for proper sealing of the fuel filler cap which contains "O" ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
light ("Malfunction indicator") may indicate a fault. However, your vehicle's performance will not be affected. Use
only Volvo original or approved fuel filler caps.
Timing belt
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2 0 0 2
VOLVO
C70 Coupe & Convertible
Chapter 9 - Specifications
pg. 129 Specifications
Page
Oil/fluids specifications 130
Engine specifications131
Cooling/fuel/distributor ignition systems132
Front/rear suspensions132
Transmission, Capacities, Vehicle loading133
Electrical system/bulbs134
Dimensions and weights135
Service manuals, Road assistance136
pg. 130 Oil/fluid specifications
Engine Oil
Meeting or exceeding ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF, and SJ/Energy Conserving.
Oil additives must not be used.
Engine oil Quality:
Meeting API SJ, SJ/CF, and SJ/Energy
Conserving. Capacity (incl. filter)
: 6.2 US
qts. (5.8 liters)
Automatic
transmission fluid Quality:
AW5. Only Volvo gearbox oil (1161540-8). Do
not mix with other oils.. Capacity:
8 US qts. (7.5 liters)
Manual transmission
fluid Quality:
Volvo synthetic gearbox oil 1161423 Capacity: 2.2 US qts. (2.1 liters)
Power steering fluid Quality: ATF Capacity:
0.95 US qts. (0.9
liters)
Brake fluid Quality: DOT 4+ boiling point > 536°F (280°C), P/N
9437433 Capacity:
0.64 US qts. (0.6
liters)
All specifications are subject to change without notice.
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pg. 131 Engine specifications
Engine
Liquid-cooled gasoline, 5-cylinder, in-line engine. Aluminum alloy cylinder block with castiron cylinder liners cast
directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate intake and outlet
channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Fullflow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, heated oxygen sensor(s) and threeway catalytic converter.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold by approx. 8.7
psi (over atmospheric pressure) and engine power output by approx. 50 horsepower over that developed by the
normallyaspirated engine. The charge air cooler (which resembles a radiator) is located between the turbocompressor
and inlet manifold.Designation: Volvo B 5234 T3
Output 236 hp at 5400 rpm (176 kw/90 rps)
Max. torque 243 ft. lbs. at 2400-5100 rpm (330 Nm/40-92 rps)
Number of cylinders 5
Bore 3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.3 liters
Compression ratio 8.5:1
Number of valves 20
Designation: Volvo B 5244 T
Output 190 hp at 5100 rpm (142 kw/85 rps)
Max torque 199 ft. lbs. at 1800-5000 rpm (270 Nm/27-83 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 9.0:1
Number of valves 20
All specifications are subject to change without notice.
pg. 132 Specifications
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Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 180° F (87° C)
Coolant: Volvo original coolant/antifreeze
Capacity: 7.4 US qts. (7.0 liters)
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 12453
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC8PYP (or equivalent)
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. +/ 3.7 ft. lbs. (25 Nm +/ 5 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.4 mm +/ 0.7 mm
Toe-in measured on tire sides: 2.9 +/ 0.9 mm
Rear suspension
Deltalink individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 4° +/ 10°
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pg. 133 Specifications
Power transmission
Manual transmission: M 56 H
Singledisc dry plate clutch. Allsynchromesh on all gears including reverse; integrated final drive. Operation via a floor
mounted gear lever.Final drive ratio 4.00:1
Reduction ratios
1st gear 3.07:1
2nd gear 1.77:1
3rd gear 1.19:1
4th gear 0.87:1
5th gear 0.70:1
Reverse 2.99:1
Automatic transmission: AW 55-50 LE
4 or 5-speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lockup
function; planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with symmetrical joint location. Overdrive. Final drive ratio 2.44:1
Reduction ratios
1st gear 4.77:1
2nd gear 2.10:1
3rd gear 1.96:1
4th gear 1.32:1
5th gear 1.02:1
Reverse 3.23:1
Capacities
Fuel tank 17.9 US gals (68 liters)
Cooling system 7.4 US qts. (7.0 liters)
Engine oil (incl. filter) 6.1 US qts. ( 5.8 liters)
Automatic transmission 2 US gals (7.6 liters)
Manual transmission 2.2 US qts. (2.1 liters)
Power steering fluid 0.95 US qts (0.9 liters)
Washer fluid reservoir 4.7 US qts. (4.5 liters)
Brake/clutch system 0.6 US qts (0.6 liters)
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Electrically operated front seats50
Electrically operated sun roof43
Electrically operated windows38, 39
Electronic Brake Distribution (EBD)79
Electronic Brake-force Distribution (EBD)79
Emergency towing75, 76
Emergency warning flashers25
Engine131
Engine air filter117
Engine compartment125
Engine oil120, 121,130
Engine oil - checking/changing120
Engine oil pressure19
Exterior courtesy lights22
F
Fog light - rear19
,24
Fog lights - front24
Front courtesy lights54
Front fog lights24
Front seats50
Front seats - heated32
Front seats - memory function50
Fuel filter117
Fuel gauge18
Fuel level19
Fuel requirements64, 65
Fuel system117, 132
Fuel tank cover - opening40, 66
opening manually105, 106
Fuses99, 101, 102
Fuses - replacing99
G
Gas tank cover - opening40
, 66
opening manually105, 106
Generator19, 134
H
Hand brake32
Handling72
Hazard warning flashers25
Headlight wiper blades - replacing104
Headlights22
Heated front seats32
Heated side-view mirrors25
Heating37
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Heating and air conditioning35
High beams19
Hoisting the car116
Homelink®194-196
Hood58
I
Ignition switch23
Immobilizer (start inhibitor)46
Instrument illumination24
Instruments16, 17
J
Jack60
, 90
Jump starting77
K
Keyless entry system47
Keylock68
Keys46
Kick -down70
Kickdown71
L
Label information114
Lifting the car116
Locks46
Long load storage57
Lubrication119
Luggage racks - trunk-mounted74
Lumbar support52
M
Maintenance service115
Malfunction indicator lamp19
Manual transmission69, 133
Manually raising convertible top106
Memory function - front seats50
Mirrors - rear/side view53
O
Occupant safety14
Octane rating66
Odometer18
Oil (engine)120, 121, 130
Oil pressure warning light20
Opening the trunk from the inside59
P
Paint touchup108
Parking brake19,32
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