2002 TOYOTA RAV4 automatic transmission

’02 Rav4_U (L/O 0108)
2302002 MY RAV4_U (OM42503U)
Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRONII or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
The air conditioning filter is behind the
glove box.
The air conditioning filter may clog af-
ter long use. The filter may need to be
replaced if the air flow of the air condi-
tioning and heater experiences extreme
reductions in operating efficiency, or if
the windows become to fog up easily.
To maintain the air conditioning efficiency,
inspect and replace the air conditioning
filter according to the maintenance sched-
ule. (For scheduled maintenance informa-
tion, please refer to the “Scheduled Main-
tenance Guide” or “Owner ’s Manual
Supplement”.)1. Push each side of the glove box to disconnect the claws.
Checking and replacing the
air conditioning filter

’02 Rav4_U (L/O 0108)
2542002 MY RAV4_U (OM42503U)
Model:1AZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 86.0 86.0 (3.39 3.39)
Displacement, cm
3 (cu. in.):
1998 (121.9)
Dimensions and weight
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗ 1mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) 215/70R16 tires 235/60R16 tires
4195 (165.2)
4200 (165.4)
∗ 2
4205 (165.6)∗3
4245 (167.1)∗4
4210 (165.7)
4215 (165.9)∗3
4245 (167.1)∗4
1735 (68.3) 1785 (70.3)
1670 (65.7)
1705 (67.1)
∗ 7
2490 (98.0) 2490 (98.0)
1505 (59.3)
∗ 6
1510 (59.4)∗51525 (60.0)
1495 (58.9)
∗ 6
1500 (59.1)∗51520 (59.8)
345 (761)
∗ 6, 8
375 (826)∗6, 9
417 (919)∗5, 8
447 (985)∗5, 9
345 (761)∗6, 8
375 (826)∗6, 9
417 (919)∗5, 8
447 (985)∗5, 9
∗ 1
: Unladen vehicle∗2: With steel wheel spare tire and half spare tire cover∗3: With aluminum wheel spare tire and half spare tire cover∗4: With full spare tire cover∗5: Twowheel drive models∗6: Fourwheel drive models∗7: With roof rails∗8: With automatic transmission∗9: With manual transmission 1670 (65.7)
∗
5
1680 (66.1)∗6
1705 (67.1)∗5, 7
1715 (67.5)∗6, 7
Engine

’02 Rav4_U (L/O 0108)
2562002 MY RAV4_U (OM42503U)
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
CLUTCH
Pedal free play, mm (in.): 5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Twowheel drive models2.5 (2.6, 2.2)
Fourwheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90 AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref
ill), L (qt.,
Imp. qt.):
Twowheel drive modelsUp to 3.3 (3.5, 2.9)
Fourwheel drive models Up to 3.9 (4.1, 3.4)
Fluid type: Automatic transmission fluid Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type TIV
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type TIV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle. TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90 or 85W90
Below 18 C (0 F)
SAE 80W or 80W90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90

’02 Rav4_U (L/O 0108)
2572002 MY RAV4_U (OM42503U)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III Tire size:
215/70R16 99S
235/60R16 100H
Tire pressure, kPa (kgf/cm
2 or bar, psi):
200 (2.0, 29)
Wheel size: Steel wheel 16 61/2J
Aluminum Wheel 16 7JJ
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions”, pages 231
through 237, in Section 72.
Tires

’02 Rav4_U (L/O 0108)
2592002 MY RAV4_U (OM42503U)
21. PANEL 7.5 A: Instrument panel light,
gauges and meters, front fog lights,
instrument panel light control, outside
rear view mirror defoggers, air condi-
tioning system
22. FR FOG 15 A: Front fog lights
23. HORN 10 A: Horn
24. TAIL 7.5 A: Tail lights, license plate
lights, instrument cluster lights
25. TAIL&PANEL 15 A: “PANEL” and
“TAIL” fuses
26. ACC 7.5 A: Car audio system, shift
lock control system, clock, power rear
view mirrors
27. DEF 20 A: Rear window defogger
28. GAUGE 10 A: Backup lights, electric
cooling fans, air conditioning system,
automatic transmission indicator lights,
charging system
29. OBD 7.5 A: Onboard diagnosis sys-
tem
30. IG2 10 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system
31. DOOR 20 A: Power door lock system 32. MIR HTR 10 A:
Outside rear view mir-
ror defoggers
33. RR WIP 15 A: Rear window wiper and
washer
34. WIP 25 A: Windshield wipers and
washer
35. ECU IG 10 A: Emergency flashers,
gauges and meters, antilock brake
system, SRS airbag system, shift lock
control system, cruise control system
Fuses (type B)
36. RDI 30 A: Electric cooling fan
37. CDS 30 A: Electric cooling fan
38. AM2 30 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system
and “IG2” fuse
39. ABS 1 40 A: Antilock brake system
40. HTR 40 A: Air conditioning system
41. PWR 30 A: Electric moon roof, power
windows
42. AM1 40 A: Power outlets, rear window
defogger, “ACC”, “CIG”, “ECU IG”,
“GAUGE”, “RR WIP”, “SHTR” and
“WIP” fuses

’02 Rav4_U (L/O 0108)
2662002 MY RAV4_U (OM42503U)
A
Adding washer fluid243
. . . . . . . . . . . . . . . . . .
Adjustment
Front seats 29
. . . . . . . . . . . . . . . . . . . . . . . . .
Rear seats 30
. . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt 40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner 230
. . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 128
. . . . . . . . . . . . . . .
Airbags 50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 237
. . . . . . . . . .
Antiglare inside rear view mirror 76 . . . . . . .
Antilock brake system warning light 90 . . . .
Antitheft steering column lock 98
. . . . . . . . .
Appearance care
Cleaning the interior 209
. . . . . . . . . . . . . . . .
Protecting your Toyota from corrosion 206
. . . . . . . . . . . . . . . . . . .
Washing and waxing 207
. . . . . . . . . . . . . . . .
Automatic transmission
Driving with an automatic transmission 99
. . . . . . . . .
Shift lock override button 202
. . . . . . . . . . . .
Shift pattern 99
. . . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 99
. . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid temperature warning light 90
. . . . . . . . . . . .
Auxiliary boxes 141
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Engine hood 22
. . . . . . . . . . .
B
Back door 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back door lock 21
. . . . . . . . . . . . . . . . . . . . . . . . Battery
Checking battery condition 240
. . . . . . . . . .
Gas caution 240
. . . . . . . . . . . . . . . . . . . . . . .
Handling safety 240
. . . . . . . . . . . . . . . . . . . .
Recharging precautions 241
. . . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
Before starting the engine 170
. . . . . . . . . . . . .
Brake pad wear limit indicators 164 . . . . . . . .
Brake system 161
. . . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 90
. . . . . . . . . . . . .
Brakes
Fluid level 229
. . . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 164
. . . . . . . . . . . .
Parking 104
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Breakin tips 155
. . . . . . . . . . . . . . . . . . . . . . . .
Brightness control 82
. . . . . . . . . . . . . . . . . . . . .
C
Car audio system 110
. . . . . . . . . . . . . . . . . . . .
Carbon monoxide caution 159
. . . . . . . . . . . . .
Cassette player 110
. . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 242
. . . . . . . . .
Checking brake fluid 229
. . . . . . . . . . . . . . . . . .
Checking the engine oil level 226
. . . . . . . . . .
Checking the radiator and condenser 228
. . . . . . . . . . . . . . . . . . . . . . . . .
Child restraint
Child restraint system 58
. . . . . . . . . . . . . . .
Installation 60
. . . . . . . . . . . . . . . . . . . . . . . . .
Installation with ISOFIX rigid anchor 72
. . . . . . . . . . . . . . . . . . . . . .
Precautions 57
. . . . . . . . . . . . . . . . . . . . . . . . Types of child restraint system 59
. . . . . . . .
Using a top strap 69
. . . . . . . . . . . . . . . . . . . .
Cigarette lighter and ashtrays 136
. . . . . . . . .
Cleaning the interior 209
. . . . . . . . . . . . . . . . . .
Clock 136
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold weather
Operation 173
. . . . . . . . . . . . . . . . . . . . . . . . .
Compact disc auto changer controller 110
. . . . . . . . . . . . . . . . . .
Compact disc player 110
. . . . . . . . . . . . . . . . . .
Condenser
Checking the condenser 228
. . . . . . . . . . . .
Controls, Instrument panel 2,4
. . . . . . . . . . . .
Cooling system
Coolant level 227
. . . . . . . . . . . . . . . . . . . . . .
Engine overheating 188
. . . . . . . . . . . . . . . . .
Radiator and reservoir 227
. . . . . . . . . . . . . .
Radiator cap 188
. . . . . . . . . . . . . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
Corrosion prevention 206
. . . . . . . . . . . . . . . . .
Cruise control 105
. . . . . . . . . . . . . . . . . . . . . . .
Cup holder
Front 143
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear 143
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D
Defogger
Out side rear view mirror 85 . . . . . . . . . . . . .
Rear window 85
. . . . . . . . . . . . . . . . . . . . . . . .
Differential, Limited slip 165
. . . . . . . . . . . . . . .
Dimmer switch, Headlight 80
. . . . . . . . . . . . . .
Dinghy towing 174,175
. . . . . . . . . . . . . . . . . . .
Directional signals 80
. . . . . . . . . . . . . . . . . . . .

’02 Rav4_U (L/O 0108)
2672002 MY RAV4_U (OM42503U)
Discharge warning light90
. . . . . . . . . . . . . . . .
Doityourself maintenance
Parts and tools 221
. . . . . . . . . . . . . . . . . . . . .
Service precautions 219
. . . . . . . . . . . . . . . .
Does your vehicle need repairing? 215 . . . . .
Doors
Side doors 12
. . . . . . . . . . . . . . . . . . . . . . . . .
Driver ’s seat belt reminder buzzer 90 . . . . . . .
Driver ’s seat belt reminder light 90
. . . . . . . . .
Driving
Automatic transmission 99
. . . . . . . . . . . . . .
Driving tips 170
. . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission 103
. . . . . . . . . . . . . . .
Driving tips
Driving tips in various conditions 171 . . . . .
Driving with a manual transmission 103
. . . . . . . . . . . .
Driving with an automatic transmission 99
. . . . . . . . .
Economical driving 181
. . . . . . . . . . . . . . . . .
Good driving practice 99,103
. . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
During
Breakin 155
. . . . . . . . . . . . . . . . . . . . . . . . . .
E
Economical driving
Saving money on both fuel and repairs 181 . . . . . . . . . . . . . . . . . .
Electric moon roof 25 . . . . . . . . . . . . . . . . . . . . . Electrical system
Battery 240,241 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 219 . . . . . . . . . . . . . . . . . . . . .
Fuses 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 81 . . . . . . . . . . . . . .
Emergency, In case of
Blown fuse 242 . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 81 . . . . . . . . . . . .
Flat tire 189 . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot shift automatic transmission selector lever 202 . . . . . . . .
If you lose your keys 203 . . . . . . . . . . . . . . . .
If you lose your wireless remote control transmitter 203 . . . . . . . . . . . . . . . .
If your engine stalls while driving 188 . . . . .
If your vehicle needs to be towed 198 . . . . .
If your vehicle will not start 184 . . . . . . . . . .
Jump starting 185 . . . . . . . . . . . . . . . . . . . . . .
Overheating 188 . . . . . . . . . . . . . . . . . . . . . . .
Towing 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 216 . . . . . . . . .
Engine
Air cleaner 230 . . . . . . . . . . . . . . . . . . . . . . . .
Before starting the engine 170 . . . . . . . . . . .
Checking the coolant level 227 . . . . . . . . . .
Emission control device 158 . . . . . . . . . . . . .
Engine compartment 218 . . . . . . . . . . . . . . .
Exhaust gas caution 159 . . . . . . . . . . . . . . . .
Hood release 22 . . . . . . . . . . . . . . . . . . . . . . .
Oil consumption 159 . . . . . . . . . . . . . . . . . . . .
Oil level 226 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 188 . . . . . . . . . . . . . . . . . . . . . . . Starting procedure 170
. . . . . . . . . . . . . . . . .
Threeway catalytic converter 158 . . . . . . .
Engine coolant
Temperature gauge 88 . . . . . . . . . . . . . . . . . .
Winter driving tips 173 . . . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 88 . . . . . .
Engine immobiliser system 11 . . . . . . . . . . . . .
Engine oil
Winter driving tips 173 . . . . . . . . . . . . . . . . . .
Exhaust gas caution 159 . . . . . . . . . . . . . . . . . .
F
Facts about engine oil consumption 159 . . . .
Flasher, Headlight 80 . . . . . . . . . . . . . . . . . . . . .
Flat tire
After changing wheels 197 . . . . . . . . . . . . . .
Changing tire 194 . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 189 . . . . . . . . . . . . . . . .
Jack point 193 . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 189 . . . . . . . . . . . . . . . .
Jacking up 193 . . . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 193 . . . . . . . . . . . . . . .
Lowering vehicle 195 . . . . . . . . . . . . . . . . . . .
Stowing flat tire 196 . . . . . . . . . . . . . . . . . . . .
Wheel block 192 . . . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 195 . . . . . . . . . . . . . . . . . . . . . . . .
Floor mat 151 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level
Brake 229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 229 . . . . . . . . . . . . . . . . . . . . .
Washer fluid 243 . . . . . . . . . . . . . . . . . . . . . . .
Fog light switch, Front 82 . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 157 . . . . . . . .

’02 Rav4_U (L/O 0108)
2692002 MY RAV4_U (OM42503U)
Low windshield washer fluid level warning light 90 . . . . . . . . . . . . . . . . . . . . . . . .
Luggage cover 146 . . . . . . . . . . . . . . . . . . . . . . .
Luggage stowage precautions 164 . . . . . . . . .
M
Maintenance
Doityourself maintenance 219 . . . . . . . . .
Does your vehicle need repairing? 215 . . . . . . . . . . . . . . . . . .
General maintenance 213 . . . . . . . . . . . . . . .
Maintenance requirements 212 . . . . . . . . . .
Parts and tools 221 . . . . . . . . . . . . . . . . . . . . .
Where to go for service 212 . . . . . . . . . . . . .
Malfunction indicator lamp 90,216 . . . . . . . . .
Manual transmission
Driving with a manual transmission 103 . . . . . . . . . . . .
Shift pattern 103
. . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 103
. . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed
Automatic transmission 99
. . . . . . . . . . . . . .
Manual transmission 103
. . . . . . . . . . . . . . .
Mirror
Antiglare inside rear view 76
. . . . . . . . . . .
Mirrors
Folding rear view 75
. . . . . . . . . . . . . . . . . . . .
Outside rear view 74
. . . . . . . . . . . . . . . . . . .
Power rear view 75
. . . . . . . . . . . . . . . . . . . . .
Vanity 77
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moon roof 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
N
New vehicle breakin 155
. . . . . . . . . . . . . . . . .
O
Odometer 89
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Offroad driving precautions 172
. . . . . . . . . .
Offroad vehicle precautions 154
. . . . . . . . . .
Oil
Consumption 159
. . . . . . . . . . . . . . . . . . . . . .
Power steering 229
. . . . . . . . . . . . . . . . . . . . .
Viscosity and grade 226
. . . . . . . . . . . . . . . .
Oil consumption 159
. . . . . . . . . . . . . . . . . . . . .
Open door warning light 90
. . . . . . . . . . . . . . . .
Operation in foreign countries 157
. . . . . . . . .
Overdrive switch 99
. . . . . . . . . . . . . . . . . . . . . .
Overheating, Engine 188
. . . . . . . . . . . . . . . . . .
Overheating, Engine coolant 88
. . . . . . . . . . .
Overview
Engine compartment 218
. . . . . . . . . . . . . . .
P
Parking brake
Operation 104 . . . . . . . . . . . . . . . . . . . . . . . . .
Reminder light 104 . . . . . . . . . . . . . . . . . . . . .
Personal light 83 . . . . . . . . . . . . . . . . . . . . . . . . .
Polishing 207 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 222 . . . . . . . . . . . . . . . . . .
Power outlet 137 . . . . . . . . . . . . . . . . . . . . . . . . .
Power rear view mirror control 75 . . . . . . . . . .
Power steering
Fluid level 229 . . . . . . . . . . . . . . . . . . . . . . . . .
Power window switches 19 . . . . . . . . . . . . . . . . Preloaders (seat belt pretensioners) 48
. . . . .
Pretensioners (seat belt pretensioners) 48 . . . . . . . . . . . . .
R
Radiator
Checking the radiator 228 . . . . . . . . . . . . . . .
Coolant, Engine 227 . . . . . . . . . . . . . . . . . . . .
Radio 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear cup holder 143 . . . . . . . . . . . . . . . . . . . . . .
Rear seats 30 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear view mirror
Antiglare inside 76 . . . . . . . . . . . . . . . . . . . .
Rear view mirrors
Folding 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear window and outside rear view mirror defogger switch 85 . . . . . . . . . . . . . . .
Rear window wiper and washer switch 84 . . . . . . . . . . . . . . . . . . . . . .
Reporting safety defects for U.S. owners 262 . . . . . . . . . . . . . . . . . . . . . . .
Roof luggage carrier 150 . . . . . . . . . . . . . . . . . .
S
Seat adjustment precautions
Front seats 28 . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt extender 46 . . . . . . . . . . . . . . . . . . . . .
Seat belts
Cleaning 209 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastening 40 . . . . . . . . . . . . . . . . . . . . . . . . . .