2002 TOYOTA RAV4 maintenance

’02 Rav4_U (L/O 0108)
2192002 MY RAV4_U (OM42503U)
Spare fuses
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing doityourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do
ityourself maintenance, see “Parts and
tools” on page 221 in this section.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:
Fuse locationsDoityourself service
precautions

’02 Rav4_U (L/O 0108)
2252002 MY RAV4_U (OM42503U)
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level226
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 227
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiator and condenser 228
. . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 229
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
Checking power steering fluid 229
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing the air conditioning filter 230
. . . . . . . . . . . . . . .
Checking tire pressure 231
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. .
Checking and replacing tires 232
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 234
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . .
Installing snow tires and chains 234
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 236
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
Aluminum wheel precautions 237
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2

’02 Rav4_U (L/O 0108)
2302002 MY RAV4_U (OM42503U)
Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRONII or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
The air conditioning filter is behind the
glove box.
The air conditioning filter may clog af-
ter long use. The filter may need to be
replaced if the air flow of the air condi-
tioning and heater experiences extreme
reductions in operating efficiency, or if
the windows become to fog up easily.
To maintain the air conditioning efficiency,
inspect and replace the air conditioning
filter according to the maintenance sched-
ule. (For scheduled maintenance informa-
tion, please refer to the “Scheduled Main-
tenance Guide” or “Owner ’s Manual
Supplement”.)1. Push each side of the glove box to disconnect the claws.
Checking and replacing the
air conditioning filter

’02 Rav4_U (L/O 0108)
2342002 MY RAV4_U (OM42503U)
With a spare tire of the same wheel type
as the installed tires
With a spare tire of different wheel type
from the installed tires
To equalize tire wear and help extend
tire life, Toyota recommends that you
rotate your tires according to the main-
tenance schedule. (For scheduled main-
tenance information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.) Howev-
er, the most appropriate timing for tire
rotation may vary according to your
driving habits and road surface condi-
tions.
See “If you have a flat tire” on page 189
in Section 4 for tire change procedure.
When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, outofbalance
wheels, or severe braking.WHEN TO USE SNOW TIRES OR
CHAINS
Snow tires or chains are recommended
when driving on snow or ice.
On wet or dry roads, conventional tires
provide better traction than snow tires.
SNOW TIRE SELECTION
If you need snow tires, select the same
size, construction and load capacity as
the original tires on your Toyota.
Do not use tires other than those men-
tioned above. Do not install studded tires
without first checking local regulations for
possible restrictions.
NOTICE
Fourwheel drive models:
Do not use tires of different brands,
sizes and constructions. This may
damage the drive system.
Rotating tires
Installing snow tires and
chains

’02 Rav4_U (L/O 0108)
2392002 MY RAV4_U (OM42503U)
DOITYOURSELF MAINTENANCE
Electrical components
Checking battery condition240
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 241
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 242
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 243
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 244
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7 3

’02 Rav4_U (L/O 0108)
2562002 MY RAV4_U (OM42503U)
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
CLUTCH
Pedal free play, mm (in.): 5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Twowheel drive models2.5 (2.6, 2.2)
Fourwheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90 AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref
ill), L (qt.,
Imp. qt.):
Twowheel drive modelsUp to 3.3 (3.5, 2.9)
Fourwheel drive models Up to 3.9 (4.1, 3.4)
Fluid type: Automatic transmission fluid Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type TIV
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type TIV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle. TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90 or 85W90
Below 18 C (0 F)
SAE 80W or 80W90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90

’02 Rav4_U (L/O 0108)
2672002 MY RAV4_U (OM42503U)
Discharge warning light90
. . . . . . . . . . . . . . . .
Doityourself maintenance
Parts and tools 221
. . . . . . . . . . . . . . . . . . . . .
Service precautions 219
. . . . . . . . . . . . . . . .
Does your vehicle need repairing? 215 . . . . .
Doors
Side doors 12
. . . . . . . . . . . . . . . . . . . . . . . . .
Driver ’s seat belt reminder buzzer 90 . . . . . . .
Driver ’s seat belt reminder light 90
. . . . . . . . .
Driving
Automatic transmission 99
. . . . . . . . . . . . . .
Driving tips 170
. . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission 103
. . . . . . . . . . . . . . .
Driving tips
Driving tips in various conditions 171 . . . . .
Driving with a manual transmission 103
. . . . . . . . . . . .
Driving with an automatic transmission 99
. . . . . . . . .
Economical driving 181
. . . . . . . . . . . . . . . . .
Good driving practice 99,103
. . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
During
Breakin 155
. . . . . . . . . . . . . . . . . . . . . . . . . .
E
Economical driving
Saving money on both fuel and repairs 181 . . . . . . . . . . . . . . . . . .
Electric moon roof 25 . . . . . . . . . . . . . . . . . . . . . Electrical system
Battery 240,241 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 219 . . . . . . . . . . . . . . . . . . . . .
Fuses 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 81 . . . . . . . . . . . . . .
Emergency, In case of
Blown fuse 242 . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 81 . . . . . . . . . . . .
Flat tire 189 . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot shift automatic transmission selector lever 202 . . . . . . . .
If you lose your keys 203 . . . . . . . . . . . . . . . .
If you lose your wireless remote control transmitter 203 . . . . . . . . . . . . . . . .
If your engine stalls while driving 188 . . . . .
If your vehicle needs to be towed 198 . . . . .
If your vehicle will not start 184 . . . . . . . . . .
Jump starting 185 . . . . . . . . . . . . . . . . . . . . . .
Overheating 188 . . . . . . . . . . . . . . . . . . . . . . .
Towing 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 216 . . . . . . . . .
Engine
Air cleaner 230 . . . . . . . . . . . . . . . . . . . . . . . .
Before starting the engine 170 . . . . . . . . . . .
Checking the coolant level 227 . . . . . . . . . .
Emission control device 158 . . . . . . . . . . . . .
Engine compartment 218 . . . . . . . . . . . . . . .
Exhaust gas caution 159 . . . . . . . . . . . . . . . .
Hood release 22 . . . . . . . . . . . . . . . . . . . . . . .
Oil consumption 159 . . . . . . . . . . . . . . . . . . . .
Oil level 226 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 188 . . . . . . . . . . . . . . . . . . . . . . . Starting procedure 170
. . . . . . . . . . . . . . . . .
Threeway catalytic converter 158 . . . . . . .
Engine coolant
Temperature gauge 88 . . . . . . . . . . . . . . . . . .
Winter driving tips 173 . . . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 88 . . . . . .
Engine immobiliser system 11 . . . . . . . . . . . . .
Engine oil
Winter driving tips 173 . . . . . . . . . . . . . . . . . .
Exhaust gas caution 159 . . . . . . . . . . . . . . . . . .
F
Facts about engine oil consumption 159 . . . .
Flasher, Headlight 80 . . . . . . . . . . . . . . . . . . . . .
Flat tire
After changing wheels 197 . . . . . . . . . . . . . .
Changing tire 194 . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 189 . . . . . . . . . . . . . . . .
Jack point 193 . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 189 . . . . . . . . . . . . . . . .
Jacking up 193 . . . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 193 . . . . . . . . . . . . . . .
Lowering vehicle 195 . . . . . . . . . . . . . . . . . . .
Stowing flat tire 196 . . . . . . . . . . . . . . . . . . . .
Wheel block 192 . . . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 195 . . . . . . . . . . . . . . . . . . . . . . . .
Floor mat 151 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level
Brake 229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 229 . . . . . . . . . . . . . . . . . . . . .
Washer fluid 243 . . . . . . . . . . . . . . . . . . . . . . .
Fog light switch, Front 82 . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 157 . . . . . . . .

’02 Rav4_U (L/O 0108)
2692002 MY RAV4_U (OM42503U)
Low windshield washer fluid level warning light 90 . . . . . . . . . . . . . . . . . . . . . . . .
Luggage cover 146 . . . . . . . . . . . . . . . . . . . . . . .
Luggage stowage precautions 164 . . . . . . . . .
M
Maintenance
Doityourself maintenance 219 . . . . . . . . .
Does your vehicle need repairing? 215 . . . . . . . . . . . . . . . . . .
General maintenance 213 . . . . . . . . . . . . . . .
Maintenance requirements 212 . . . . . . . . . .
Parts and tools 221 . . . . . . . . . . . . . . . . . . . . .
Where to go for service 212 . . . . . . . . . . . . .
Malfunction indicator lamp 90,216 . . . . . . . . .
Manual transmission
Driving with a manual transmission 103 . . . . . . . . . . . .
Shift pattern 103
. . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 103
. . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed
Automatic transmission 99
. . . . . . . . . . . . . .
Manual transmission 103
. . . . . . . . . . . . . . .
Mirror
Antiglare inside rear view 76
. . . . . . . . . . .
Mirrors
Folding rear view 75
. . . . . . . . . . . . . . . . . . . .
Outside rear view 74
. . . . . . . . . . . . . . . . . . .
Power rear view 75
. . . . . . . . . . . . . . . . . . . . .
Vanity 77
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moon roof 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
N
New vehicle breakin 155
. . . . . . . . . . . . . . . . .
O
Odometer 89
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Offroad driving precautions 172
. . . . . . . . . .
Offroad vehicle precautions 154
. . . . . . . . . .
Oil
Consumption 159
. . . . . . . . . . . . . . . . . . . . . .
Power steering 229
. . . . . . . . . . . . . . . . . . . . .
Viscosity and grade 226
. . . . . . . . . . . . . . . .
Oil consumption 159
. . . . . . . . . . . . . . . . . . . . .
Open door warning light 90
. . . . . . . . . . . . . . . .
Operation in foreign countries 157
. . . . . . . . .
Overdrive switch 99
. . . . . . . . . . . . . . . . . . . . . .
Overheating, Engine 188
. . . . . . . . . . . . . . . . . .
Overheating, Engine coolant 88
. . . . . . . . . . .
Overview
Engine compartment 218
. . . . . . . . . . . . . . .
P
Parking brake
Operation 104 . . . . . . . . . . . . . . . . . . . . . . . . .
Reminder light 104 . . . . . . . . . . . . . . . . . . . . .
Personal light 83 . . . . . . . . . . . . . . . . . . . . . . . . .
Polishing 207 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 222 . . . . . . . . . . . . . . . . . .
Power outlet 137 . . . . . . . . . . . . . . . . . . . . . . . . .
Power rear view mirror control 75 . . . . . . . . . .
Power steering
Fluid level 229 . . . . . . . . . . . . . . . . . . . . . . . . .
Power window switches 19 . . . . . . . . . . . . . . . . Preloaders (seat belt pretensioners) 48
. . . . .
Pretensioners (seat belt pretensioners) 48 . . . . . . . . . . . . .
R
Radiator
Checking the radiator 228 . . . . . . . . . . . . . . .
Coolant, Engine 227 . . . . . . . . . . . . . . . . . . . .
Radio 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear cup holder 143 . . . . . . . . . . . . . . . . . . . . . .
Rear seats 30 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear view mirror
Antiglare inside 76 . . . . . . . . . . . . . . . . . . . .
Rear view mirrors
Folding 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear window and outside rear view mirror defogger switch 85 . . . . . . . . . . . . . . .
Rear window wiper and washer switch 84 . . . . . . . . . . . . . . . . . . . . . .
Reporting safety defects for U.S. owners 262 . . . . . . . . . . . . . . . . . . . . . . .
Roof luggage carrier 150 . . . . . . . . . . . . . . . . . .
S
Seat adjustment precautions
Front seats 28 . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt extender 46 . . . . . . . . . . . . . . . . . . . . .
Seat belts
Cleaning 209 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastening 40 . . . . . . . . . . . . . . . . . . . . . . . . . .