2002 TOYOTA PRIUS transmission

101
OPERATION OF INSTRUMENTS AND
CONTROLS
Ignition switch, Transmission and Parking brake
Ignition switch with steering lock102
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hybrid transaxlee 103
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . .
Parking brake 106
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . .
Cruise controls 107
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . .
SECTION 2– 5

105
If the driver ’s door is opened when the
the “READY” light is on and the the selec-
tor lever is at a position other than “P”
with the parking brake applied, you will
hear beeps to warn you to shift the selec-
tor lever to the “P” position.
CAUTION
While the vehicle is moving, never
attempt to move the running mode
selector lever into “P” position under
any circumstances. Serious mechani-
cal damage and loss of vehicle con-
trol may result.
NOTICE
Be sure to put the selector lever in
“P” position when parking. With the
selector lever in “N” position, the hy-
brid vehicle battery will not be
charged even the gasoline engine op-
erates. You cannot start your vehicle
if the selector lever is left in “N”
position for a long time because the
hybrid vehicle battery will discharge.
(f) Vehicle driving characteristics
Creeping
In order to hold the vehicle properly on an
incline and for better accelerator pedal
operation at starting, vehicle is designed
like an ordinary automatic transmission
vehicle which tends to move without de-
pressing the accelerator pedal with the
selector lever in a position other than “P”
or “N”.
With the selector lever in a position other
than “P” or “N”, depress the brake pedal
firmly even when stopped and apply the
parking brake as required.
When moving in a restricted area or dur-
ing traffic jam, it is an effective way to
control the speed using only the brake
pedal operation without depressing the ac-
celerator pedal.
Regenerative brake
When the accelerator pedal is released or
the brake pedal is depressed, the electric
motor acts as a generator and converts
kinetic energy to electric energy to provide
deceleration and recover the electric ener-
gy to charge the hybrid vehicle battery.
At this time, the electric motor running
noise becomes larger.The operation is the same as an ordinary
gasoline powered vehicle.
You may experience the following condi-
tions while braking. As they do not indi-
cate the malfunction, perform braking as
usual:
When you turn the ignition switch to
“ON” with the brake pedal depressed,
you may feel a little push from the
brake pedal.
When you turn the ignition switch to
“ACC” or “LOCK” from “ON”, the brake
pedal may move a little.

107
Cruise control
The cruise control allows you to cruise
the vehicle at a desired speed over 40
km/h (25 mph) even with your foot off
the accelerator pedal.
Your cruising speed can be maintained up
or down grades within the limits of hybrid
system performance, although a slight
speed change may occur when driving up
or down the grades. On steeper hills, a
greater speed change will occur so it is
better to drive without the cruise control.
CAUTION
To help maintain maximum control
of your vehicle, do not use the
cruise control when driving in
heavy or varying traffic, or on slip-
pery (rainy, icy or snow
–covered) or
winding roads.
Avoid vehicle speed increases when
driving downhill. If the vehicle
speed is too fast in relation to the
cruise control set speed, cancel the
cruise control then shift the selec-
tor lever to “B” position to use en-
gine braking to slow down.
25p006
TURNING ON THE SYSTEM
To operate the cruise control, push the
”CRUISE ON·OFF” switch. This turns the
system on. The indicator light in the
instrument panel shows that you can now
set the vehicle at a desired cruising
speed. Another push on the switch will
turn the system completely off.
CAUTION
To avoid accidental cruise control en-
gagement, keep the ”CRUISE ON·OFF”
switch off when not using the cruise
control.
25p007
SETTING AT A DESIRED SPEED
The transmission must be in ”D” or “B”
before you set the cruise control speed.
Bring your vehicle to the desired speed,
push the lever down in the ”SET/COAST”
direction and release it. This sets the ve-
hicle at that speed.
If the speed is not satisfactory, tap the
lever up for a faster speed, or tap it down
for a slower speed. Each tap changes the
set speed by 1.6 km/h (1.0 mph). You can
now take your foot off the accelerator
pedal.

172
If your hybrid system stalls while driving...1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Turn the ignition switch to ”OFF” posi- tion, and try starting the hybrid system
again.
If the hybrid system will not start, see “If
your vehicle will not start” on page 168.
CAUTION
If the hybrid system is not operating,
the power assist for the brakes and
steering will not work so steering and
braking will be much harder than usu-
al.
If your high coolant temperature warn-
ing light comes on, if you experience a
loss of power, or if you hear a loud
knocking or pinging noise, the hybrid
system has probably overheated. You
should follow this procedure... 1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in “P”
and apply the parking brake. Turn off
the air conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the hybrid
system. Wait until the steam subsides
before opening the hood. If there is no
coolant boiling over or steam, leave the
hybrid system running and make sure
the electric cooling fan is operating. If
it is not, turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from theradiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the hybrid system is running,
keep hands and clothing away from
the moving fan and engine drive
belts.
4. If the coolant is leaking, stop the hy-brid system immediately. Call a Toyota
dealer for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the hy-
brid system is running. Fill it about half
full.
CAUTION
Do not attempt to remove the radiator
cap when the hybrid system and ra-
diator are hot. Serious injury could
result from scalding hot fluid and
steam blown out under pressure.
If your hybrid system stalls
while driving If your vehicle overheats

173
6. After the coolant temperature hascooled to normal, again check the cool-
ant level in the reservoir. If necessary,
bring it up to half full again. Serious
coolant loss indicates a leak in the
system. You s hould have it checked as
soon as possible at your Toyota dealer. 1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place well away from
the traffic. Avoid stopping on the center
divider of a highway. Park on a level
spot with firm ground.
2. Stop the hybrid system and turn on your emergency flashers.
3. Firmly set the parking brake and put the transmission in “P”.
4. Have everyone get out of the vehicle on the side away from traffic.
5. Read the following instructions thor- oughly.
CAUTION
When jacking, be sure to observe the
following to reduce the possibility of
personal injury:
Follow jacking instructions.
Do not put any part of your body
under a vehicle supported by a
jack. Personal injury may occur.
Do not start or run the hybrid sys-
tem while your vehicle is supported
by the jack.
Stop the vehicle at a level firm
ground, firmly set the parking brake
and put the transmission in “P”.
Block the wheel diagonally opposite
to the one being changed if neces-
sary.
Make sure to set the jack properly
in the jack point. Raising the ve-
hicle with jack improperly posi-
tioned will damage the vehicle or
may allow the vehicle to fall off the
jack and cause personal injury.
Never get under the vehicle when
the vehicle is supported by the jack
alone.
Use the jack only for lifting your
vehicle during wheel changing.
Do not raise the vehicle with some-
one in the vehicle.
When raising the vehicle, do not
put an object on or under the jack.
Raise the vehicle only high enough
to remove and change the tire.
If you have a flat tire—

180
50p021
(a) Towing with wheel lift type truck——From front
—From rear
(b) Using flat bed truck If towing is necessary, we recommend
you to have it done by your Toyota
dealer or a commercial tow truck ser-
vice. In consultation with them, have
your vehicle towed using either (a) or
(b).
Only when you cannot receive a towing
service from a Toyota dealer or com-
mercial tow truck service, tow your ve-
hicle carefully in accordance with the
instructions given in “—Emergency tow-
ing” on page 181 in this Section.
Proper equipment will help ensure that
your vehicle is not damaged while being
towed. Commercial operators are generally
aware of the state/provincial and local
laws pertaining to towing.
Your vehicle can be damaged if it is
towed incorrectly. Although most operators
know the correct procedure, it is possible
to make a mistake. To avoid damage to
your vehicle, make sure the following pre-
cautions are observed. If necessary, show
this page to the tow truck driver. TOWING PRECAUTIONS:
Use a safety chain system for all towing,
and abide by the state/provincial and local
laws. The wheels and axle on the ground
must be in good condition. If they are
damaged, use a towing dolly.
(a) Towing with wheel lift type truck
From front
—Release the parking brake.
NOTICE
When lifting wheels, take care to en-
sure adequate ground clearance for
towing at the opposite end of the
raised vehicle. Otherwise, the under-
body of the towed vehicle will be
damaged during towing.
From rear—Use a towing dolly under the
front wheels.
NOTICE
Never tow a vehicle from the rear
with the front wheels on the ground,
as this may cause serious damage to
the transmission.
(b) Using flat bed truck
If your vehicle needs to be
towed—

204
Positioning the jack
81p008b
Front
81p009b
Rear
When jacking up your vehicle with the
jack, position the jack correctly as
shown in the illustrations.
CAUTION
When jacking, be sure to observe the
following to reduce the possibility of
personal injury:
Follow jacking instructions.
Do not put any part of your body
under the vehicle supported by the
jack. Personal injury may occur.
Do not start or run the engine while
your vehicle is supported by the
jack.
Stop the vehicle on a level firm
ground, firmly set the parking brake
and put the transmission in “P”.
Make sure to set the jack properly
in the jack point. Raising the ve-
hicle with jack improperly posi-
tioned will damage the vehicle or
may allow the vehicle to fall off the
jack and cause personal injury.
Never get under the vehicle when
the vehicle is supported by the jack
alone.
Do not raise the vehicle with some-
one in the vehicle.
When raising the vehicle, do not
put an object on or under the jack.
NOTICE
Make sure to place the jack correctly,
or your vehicle may be damaged.

236
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt, lmp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
Oil grade: API grade SJ “Energy −Conserving”, SL
“Energy −Conserving” or ILSAC
multigrade engine oil is recommended.
Recommended oil viscosity (SAE):
oil05u
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): For gasoline engine 4.9 (5.2, 4.3)
For electric motor
and inverter and
converter 2.6 (2.7, 2.3)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethylene− glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or plain
water alone.
AUXILIARY BATTERY
Open voltage at 20 C (68 F):
12.6 − 12.8 V Fully charged
12.2 − 12.4 V Half charged
11 . 5 − 11.9 V Discharged
[Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off]
Charging rates: 3.5 A max.HYBRID TRANSAXLE
Fluid capacity, L (qt., Imp. qt.):
4.6 (4.9, 4.1)
Fluid type: Automatic transmission fluid Type T −IV
or equivalent