2002 TOYOTA HIGHLANDER brake

’02 HIGHLANDER_U (L/O 0108)
2512002 MY HIGHLANDER_U (OM48429U)
Rear (fourwheel drive models)
When jacking up your vehicle with the
jack, position the jack correctly as
shown in the illustrations.
CAUTION
When jacking, be sure to observe the
following to reduce the possibility of
personal injury:
Follow jacking instructions.
Do not put any part of your body
under the vehicle supported by the
jack. Personal injury may occur.
Do not start or run the engine while
your vehicle is supported by the
jack.
Stop the vehicle on a level firm
ground, firmly set the parking brake
and put the transmission in “P”.
Block the wheels on the opposite
side of the jack up point if neces-
sary.
Make sure to set the jack properly
in the jack point. Raising the ve-
hicle with jack improperly posi-
tioned will damage the vehicle or
may allow the vehicle to fall off the
jack and cause personal injury.
Never get under the vehicle when
the vehicle is supported by the jack
alone; use vehicle support stands.
Do not raise the vehicle with some-
one in the vehicle.
When raising the vehicle, do not
put an object on or under the jack.
NOTICE
Make sure to place the jack correctly,
or your vehicle may be damaged.
Here is a list of parts and tools you will
need on performing doityourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
CHECKING THE ENGINE OIL LEVEL
Parts (if level is low):
Engine oil API grade SJ
“EnergyConserving”, SL
“EnergyConserving” or ILSAC
multigrade having viscosity proper for
your climate
Tools:
Rag or paper towel
Funnel (only for adding oil)
CHECKING THE ENGINE COOLANT
LEVEL
Parts (if level is low):
“TOYOTA Long Life Coolant” or equiva-
lent
See page 256 in Section 72 for de-
tails about coolant type selection.
Demineralized or distilled water
Tools:
Funnel (only for adding coolant)
Parts and tools

’02 HIGHLANDER_U (L/O 0108)
2522002 MY HIGHLANDER_U (OM48429U)
CHECKING BRAKE FLUID
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):
Automatic transmission fluid
DEXRON II or III
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:
Warm water
Baking soda
Grease
Conventional wrench
(for terminal clamp bolts)
CHECKING AND REPLACING FUSES
Parts (if replacement is necessary):
Fuse with same amperage rating as
original ADDING WASHER FLUID
Parts:
Water
Washer fluid containing antifreeze
(for winter use)
Tools:
Funnel
REPLACING LIGHT BULBS
Parts:
Bulb with same number and wattage
rating as original (See charts in
“Replacing light bulbs” on page 272 in
Section 73.)
Tools:
Screwdriver

’02 HIGHLANDER_U (L/O 0108)
2532002 MY HIGHLANDER_U (OM48429U)
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level 254
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 256
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiator and condenser 257
. . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 257
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
Checking power steering fluid 258
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing the air conditioning filter 258
. . . . . . . . . . . . . . .
Checking tire pressure 260
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. .
Checking and replacing tires 261
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 262
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. . . . . . . . . . .
Installing snow tires and chains 263
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 265
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
Aluminum wheel precautions 265
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2

’02 HIGHLANDER_U (L/O 0108)
2572002 MY HIGHLANDER_U (OM48429U)
If either of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to Toyota dealer.
CAUTION
To prevent yourself from burning, be
careful not to touch the radiator or
condenser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref illing, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir. Remove and replace the reservoir cap by
hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the r
eservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water immediately. If
you still feel uncomfortable with your
eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure
to wash it off with water to prevent
it from damaging the parts or paint.
Checking the radiator and
condenser Checking brake fluid

’02 HIGHLANDER_U (L/O 0108)
2652002 MY HIGHLANDER_U (OM48429U)
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or cause loss
of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ab ility, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
NOTICE
Fourwheel drive models:
Do not use wheels of different
brands, sizes and types. This may
damage the drive system.
When installing aluminum w
heels,
check that the wheel nuts are tight
after driving your vehicle the first 1600
km (1000 miles).
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only the Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.
Replacing wheels Aluminum wheel precautions

’02 HIGHLANDER_U (L/O 0108)
2812002 MY HIGHLANDER_U (OM48429U)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
106 (4.2)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 5—7 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III Tire size:
P225/70R16 101S
Tire pressure, kPa (kgf/cm
2 or bar, psi):
210 (2.1, 30)
When driving under the above vehicle load
conditions at sustained high speeds above
160 km/h (100 mph), in countries where
such speeds are permitted bylaw, inflate
the front and rear tires to 240 kPa (2.4
kgf/cm
2 or bar, 35 psi) provided that it
does not exceed the maximum cold tire
pressure molded on the tire sidewall.
Wheel size: 16 6 1/2JJ
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions”, pages 260
through 265, in Section 72.
Tires

’02 HIGHLANDER_U (L/O 0108)
2832002 MY HIGHLANDER_U (OM48429U)
13. DOOR LOCK 25 A: Power door lock
system, theft deterrent system
14. HEAD LP LH UPR 10 A: Lefthand
headlight (high beam)
15. RADIO NO.1 25 A: Car audio system
16. DOME 10 A: Personal light, interior
lights, vanity mirror lights, ignition
switch light, wireless remote control
system, g auges and meters
17. HAZARD 15 A: Emergency flashers,
instrument panel light
18. SPARE 7.5 A: Spare fuse
19. SPARE 15 A: Spare fuse
20. SPARE 25 A: Spare fuse
21. IGN 7.5 A: Gauges and meters, SRS
airbag system
22. RADIO NO.2 7.5 A: Car audio system
23. CIG 15 A: Cigarette lighter
24. D RR DOOR 20 A: Power windows
25. PWR OUTLET 15 A: Power outlets
26. FR FOG 10 A: Front fog lights
27. SRSIG 15 A: SRS airbag system
28. ECUIG 15 A: Electric moon roof,
antilock brake system, vehicle skid
control system, shift lock system,
charging system, cruise control system,
emergency flashers, starting system 29. WIPER 25 A:
Windshield wipers and
washer
30. P RR DOOR 20 A: Power windows
31. P FR DOOR 25 A: Power windows,
door courtesy lights, power door lock
system
32. S/ROOF 20 A: Electric moon roof
33. HEATER 15 A: Air conditioning system,
electric cooling fan, rear defogger, out-
side rear view mirror defogger, gauges
and meters
34. IG1 7.5 A: Backup lights, vehicle skid
control system, multiport fuel injection
system/s equential multiport fuel injec-
tion system, outside rear view mirror
heaters, power door lock system, wire-
less remote control system
35. RR WIP 15 A: Rear window wiper
36. STOP 20 A: Stop lights, high mounted
stoplight, antilock brake system, ve-
hicle skid control system, shift lock
system, cruise control system, multiport
fuel injection system/sequential multi-
port fuel injection system
37. OBD 7.5 A: Onboard diagnosis sys-
tem
38. SEAT HTR 15 A: Seat heaters 39. IG2 15 A:
Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system, starter sys-
tem
40. WASHER 20 A: Washer fluid level
warning light
41. RR FOG 7.5 A: No circuit
42. FR DEF 20 A: Air conditioning system,
outside rear view mirror defoggers
43. D FR DOOR 20 A: Power windows,
door courtesy lights
44. TAIL 10 A: Tail lights, license plate
lights, instrument panel lights, front fog
lights, front side marker lights, rear
side marker lights, parking lights
45. PANEL 7.5 A: Instrument panel lights
46. DRL 7.5 A: Daytime running light sys-
tem
Fuses
(type B)
47. AM2 30 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, starting system
48. ABS2 40 A: Antilock brake system,
vehicle skid control system
49. ABS1 40 A: Antilock brake system,
vehicle skid control system
50. HEATER 50 A: Air conditioning system