2002 TOYOTA HIGHLANDER maintenance

’02 HIGHLANDER_U (L/O 0108)
2532002 MY HIGHLANDER_U (OM48429U)
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level 254
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Checking the engine coolant level 256
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Checking the radiator and condenser 257
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Checking brake fluid 257
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Checking power steering fluid 258
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Checking and replacing the air conditioning filter 258
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Checking tire pressure 260
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Checking and replacing tires 261
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Rotating tires 262
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Installing snow tires and chains 263
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Replacing wheels 265
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Aluminum wheel precautions 265
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SECTION 7 2

’02 HIGHLANDER_U (L/O 0108)
2582002 MY HIGHLANDER_U (OM48429U)
OpenIf hot O.K.
If hot add
If cold add If cold O.K.
Close
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (80 C or 175 F). You may also check
the level when the fluid is cold (about
room temperature, 10 C—30 C or
50 F—85 F) if the engine has not been
run for about five hours. Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON
II or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
The air conditioning filter is behind the
glove box.
The air conditioning filter may clog af-
ter long use. The filter may need to be
replaced if the air flow of the air condi-
tioning and heater experiences extreme
reductions in operating efficiency, or if
the windows become to fog up easily.
To maintain the air conditioning efficiency,
inspect and replace the air conditioning
filter according to the maintenance sched-
ule. (For scheduled maintenance informa-
tion, please refer to the “Scheduled Main-
tenance Guide” or “Owner ’s Manual
Supplement”.)
Checking power steering fluid Checking and replacing the
air conditioning filter

’02 HIGHLANDER_U (L/O 0108)
2622002 MY HIGHLANDER_U (OM48429U)
Using any other size or type of tire may
seriously affect handling, ride, speedome-
ter/odometer calibration, ground clearance,
and clearance between the body and tires
or snow chains.
CAUTION
Do not mix radial, bias belted, or
biasply tires on your vehicle. It
can cause dangerous handling char-
acteristics, resulting in loss of con-
trol.
Do not use tire or wheels other
than the manufacturer ’s recom-
mended size.
NOTICE
Fourwheel drive models:
Do not use tires of different brands,
sizes and constructions. This may
damage the drive system.
Toyota recommends all four tires, or at
least both front or rear tires be re-
placed as a set.
See “If you have a flat tire” on page 216
in Section 4 for tire change procedure. When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.
To equalize tire wear and help extend
tire life, Toyota recommends that you
rotate your tires according to the main-
tenance schedule. (For scheduled main-
tenance information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.) Howev-
er, the most appropriate timing for tire
rotation may vary according to your
driving habits and road surface condi-
tions.
See “If you have a flat tire” on page 216
in Section 4 for tire change procedure.
Rotating tires

’02 HIGHLANDER_U (L/O 0108)
2672002 MY HIGHLANDER_U (OM48429U)
DOITYOURSELF MAINTENANCE
Electrical components
Checking battery condition 268
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Battery recharging precautions 269
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Checking and replacing fuses 270
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Adding washer fluid 271
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Replacing light bulbs 272
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SECTION 7 3

’02 HIGHLANDER_U (L/O 0108)
2802002 MY HIGHLANDER_U (OM48429U)
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
2AZFE engine 6.4 (6.8, 5.6)
1MZFE engine 9.4 (9.9, 8.2)
Coolant type:
“TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8V Fully charged
12.2—12.4V Half charged
11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref
ill), L (qt.,
Imp. qt.):
Twowheel drive modelsUp to 3.3 (3.5, 2.9)
Fourwheel drive models Up to 3.9 (4.1, 3.4)
Fluid type: Automatic transmission fluid Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type TIV
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type TIV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle. TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90

’02 HIGHLANDER_U (L/O 0108)
2002 MY HIGHLANDER_U (OM48429U)
Publication No. OM48429U
Part No. 01999-48429
Printed in Japan 01-0108-00
Quick index
If a service reminder indicator or warning buzzer comes on 102 . . . . . . . .
 If your vehicle will not start 212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
 If your engine stalls while driving 215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 If you have a flat tire 216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 If your vehicle needs to be towed 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during breakin period 181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 General maintenance 241 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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Gas station information
Fuel type:
2AZFE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
1MZFE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
For improved vehicle performance, the use of premium unleaded
gasoline with an Octane Rating of 91 (Research Octane Number 96)
or higher is recommended.
See page 181 for detailed information.
Fuel tank capacity:
75 L (19.8 gal., 16.5 lmp.gal.)
Engine oil:
API grade SJ “EnergyConserving”, SL “EnergyConserving” or ILSAC
multigrade engine oil is recommended.
See page 255 for detailed information.
Tire information: See pages 260 through 265.
Tire pressure: See page 281.
C

’02 HIGHLANDER_U (L/O 0108)
2002 MY HIGHLANDER_U (OM48429U)
You should know as much about the quality and
importance of proper main tenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maint ain your vehicle and
enables you to correct ly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.

’02 HIGHLANDER_U (L/O 0108)
2002 MY HIGHLANDER_U (OM48429U)
Where to obtain the
Repair Manual
The repair manual for HIGHLANDER, written in
English, may be purchased as applicable from any
Toy ota dea l er.
Pub. Name: 2002 HIGHLANDER Repair Manual
Pub. No.: RM918U1 (Maintenance, Preparation, Service specifications and Diagnostics)
RM918U2 (Engine, Chassis, Body and
Electrical)
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to prevent
small problems from growing into larger ones later on.
The repair manual outlines exactly what maintenance
is required and clearly explains how to do the work
yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.