Page 195 of 1690
C83023
C80293
30±26
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
19.INSTALL LOWER BALL JOINT ASSY FRONT LH
(a)Install the lower ball joint and torque the nut. Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
(b)Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 6\
0 further.
20.INSTALL FRONT AXLE ASSY LH
(a)Install the 2 bolts, nuts and steering knuckle with 2 bolts and nuts to the shock absorber.
Torque: 220 N m (2,243 kgf cm, 162 ft lbf)
NOTICE:
Only when reusing the bolts and nuts, apply engine oil to
the screw part of the nuts.
(b)Push the front axle assy toward the outside of the vehicle, fit the splined part of the drive shaft assy to that of the front
axle assy and insert the drive shaft assy into the front axle
assy.
NOTICE:
Do not push out the front axle assy excessively.
Be careful not to damage the drive shaft outboard
joint boot.
Be careful not to damage the speed sensor rotor.
21.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH
(a)Install the front suspension arm sub±assy lower No.1 LH and lower ball joint with the 2 nuts and bolt.
Torque: 89 N m (908 kgf cm, 66 ft lbf)
22.INSTALL TIE ROD END SUB±ASSY LH
(a)Install the tie rod end sub±assy LH to the steering knuckle.
(b)Install the nut and a new cotter pin. Torque: 49 N m (500 kgf cm, 36 ft lbf)
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 6\
0 further.
23.INSTALL FRONT STABILIZER LINK ASSY LH (See page 30±6)
24. INSTALL FRONT DISC
Page 196 of 1690
C67088
F44775
C80291
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
30±27
AVENSIS REPAIR MANUAL (RM1018E)
25. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the disc brake caliper assy with the 2 bolts to the
steering knuckle.
Torque: 104 N m (1,040 kgf cm, 75 ft lbf)
26. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH nut. Torque: 216 N m (2,200 kgf cm, 159 ft lbf)
27. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
(a) Removing the 2 bolts, separate the disc brake caliper assy from the stee\
ring knuckle.
NOTICE:
Use a string or other device to keep the brake caliper from hanging down\
.
28. REMOVE FRONT DISC
29.INSPECT BEARING BACKLASH (See page 30±2)
30.INSPECT AXLE HUB DEVIATION (See page 30±2)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the disc brake caliper assy with the 2 bolts to the steering knu\
ckle. Torque: 104 N m (1,040 kgf cm, 75 ft lbf)
33. CONNECT SPEED SENSOR FRONT LH
(a) Install the speed sensor front LH to the steering knuckle with the bolt.
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
(b) Connect the speed sensor wire and flexible hose to the shock absorber with the bolt.
Torque: 19 N m (194 kgf cm, 14 ft lbf)
NOTICE:
Be careful not to damage the speed sensor.
Keep the speed sensor clean.
Do not twist the sensor wire when installing the sen-
sor.
Page 197 of 1690
C68609
30±28
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
34. INSTALL FRONT AXLE HUB LH NUT
(a) While applying the brakes, install a new axle hub LH nut. Torque: 216 N m (2,200 kgf cm, 159 ft lbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
36.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
37. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)
Page 198 of 1690
30092±02
D27405SST
Hold
Turn
D27401
Hold
Turn
Nut
Washer
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE LH HUB BOLT
30±29
AVENSIS REPAIR MANUAL (RM1018E)
FRONT AXLE LH HUB BOLT
REPLACEMENT
HINT:
COMPONENTS: See page 30±21
Replace the RH side by the same procedures as the LH side.
1. REMOVE FRONT WHEEL
2.SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
3. REMOVE FRONT DISC
4. REMOVE FRONT AXLE LH HUB BOLT
(a) Using SST and a hammer handle or an equivalent to holdthe axle hub sub±assy LH, remove the LH hub bolt.
SST 09628±10011
5. INSTALL FRONT AXLE LH HUB BOLT
(a) Install a washer and nut to a new LH hub bolt as shown in the illustration.
(b) Using a hammer handle or an equivalent to hold the axle hub sub±assy LH, install the LH hub bolt by tightening the
nut.
6. INSTALL FRONT DISC
7.INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
8. INSTALL FRONT WHEEL Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
Page 199 of 1690
300JW±01
F44751
Nm (kgfcm, ftlbf) : Specified torque
Non±reusable parts Front Suspension
Arm Sub±assy No.1 LH
89 (908, 66)
19 (194, 14)
74 (755, 55)
64 (650, 47)
49 (500, 36)
216 (2,200, 159)
Front Axle Hub LH Nut Flexible Hose
Tie Rod End Sub±assyCotter Pin Front Drive Shaft RH
Hole Snap Ring Front Drive Shaft Assy RH
Front Drive Shaft Assy RH 1AZ±FSE/
1AZ±FE/
1CD±FTV:
Speed Sensor Front LH
8.0 (82, 71 in.lbf)
Front Drive Shaft Assy LH
Front Stabilizer Link Assy LH
3ZZ±FE/
1ZZ±FE:
64 (650, 47)
Front Drive Shaft Assy LH
3ZZ±FE/
1ZZ±FE/
1AZ±FSE (AT)/
1AZ±FE (AT):
1AZ±FSE (MT)/
1AZ±FE (MT)/
1CD±FTV:
Front Drive Shaft LH
Hole Snap Ring
Front Drive Shaft LH
Hole Snap Ring
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
30±3
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DRIVE SHAFT
COMPONENTS
Page 202 of 1690
30093±02
F45576
Skid Control Sensor Wire
5.0 (51, 44 in.lbf)
Upper Control Arm Assy LH
Clip
74 (755, 55)
60 (612, 44)Lower Control Arm Assy LH
Parking Brake Shoe
Rear Disc
47 (475, 34)
Rear Disc Brake Caliper Assy LH
Clip
105 (1,071, 77)
Parking Brake Shoe
140 (1,428, 103)
56 (571, 41)
Rear Axle Carrier Sub±assy LH
Rear Axle Hub & Bearing Assy LH
Rear Axle Hub Bolt
x4
Nm (kgfcm, ftlbf) : Specified torque
Non±reusable partsParking Brake Cable
Assy No.3
Parking Brake Shoe
Adjusting Screw Set
Parking Brake Adjuster Kit
Parking Brake Shoe Lever LH
74 (755, 55)
Back Plate Assy LH
30±30
± DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REAR AXLE CARRIER SUB±ASSY LH
COMPONENTS
Page 205 of 1690
G21613
G20965
G21542
G21537
± DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB±ASSY LH
30±33
AVENSIS REPAIR MANUAL (RM1018E)
15. INSPECT REAR AXLE CARRIER SUB±ASSY LH
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously at a rate
of 3 ± 5 seconds per turn and take the torque reading on
the 5th turn.
Turning torque (Maximum):
3.0 Nm (30 kgfcm, 27 in.lbf)
NOTICE:
Neither abnormal drag nor rattle exists during the
rotation.
Neither crack nor grease leakage exists and deforma-
tion on the dust cover.
16. INSTALL REAR AXLE CARRIER SUB±ASSY LH
(a) Install the hub & bearing assy and rear axle carrier sub±
assy with the 4 bolts and nut.
Torque:
Bolt: 56 Nm (571 kgfcm, 41 ftlbf)
Nut: 140 Nm (1,428 kgfcm, 103 ftlbf)
17. TEMPORARILY TIGHTEN UPPER CONTROL ARM
ASSY
(a) Temporarily tighten the upper control arm assy with the
bolt and nut.
Temporarily tighten torque:
7 ± 13 Nm (71 ± 133 kgfcm, 5.1 ± 9.6 ftlbf)
HINT:
Insert the bolt from the rear side of the vehicle and temporarily
install the bolt.
18. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.1 LH
(a) Temporarily tighten the rear suspension arm assy (ball
joint side) with the nut.
(b) Temporarily tighten the bolt and nut.
Temporarily tighten torque:
7 ± 13 Nm (71 ± 133 kgfcm, 5.1 ± 9.6 ftlbf)
HINT:
Insert the bolt from the rear side of the vehicle and temporarily
install the bolt.
Page 206 of 1690
G21543
F44820
F45267
30±34
±
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
19.TEMPORARILY TIGHTEN LOWER CONTROL ARM ASSY LH
(a)Temporarily tighten the lower control arm assy with the
nut.
Temporarily tighten Torque:
7 ± 13 N m (71 ± 133 kgf cm, 5.1 ± 9.6 ft lbf)
20.CONNECT PARKING BRAKE CABLE ASSY NO.3
(a)Connect the parking brake cable assy No.3 to the backing plate.
21.INSTALL PARKING BRAKE SHOE LEVER LH (See page 33±14)
22.INSTALL PARKING BRAKE SHOE KIT (See page 33±14) SST 09718±00010
23.INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (See page 33±14)
24.INSTALL PARKING BRAKE ADJUSTER KIT (See page 33±14)
25.CHECK PARKING BRAKE INSTALLATION (See page 33±14)
26.INSPECT BEARING BACKLASH (See page 30±2)
27.INSPECT AXLE HUB DEVIATION (See page 30±2)
28. INSTALL REAR DISC
29.ADJUST PARKING BRAKE SHOE CLEARANCE (See page 33±14)
30. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts. Torque: 47 N m (475 kgf cm, 34 ft lbf)
31. CONNECT SKID CONTROL SENSOR WIRE
(a) Connect the skid control sensor wire with the bolt. Torque: 5.0 N m (51 kgf cm, 44 in. lbf)
(b) Connect the connector.
HINT:
Do not twist the sensor wire when installing the sensor.
32. INSTALL REAR WHEEL Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
33.STABILIZE SUSPENSION (See page 27±8)
