2002 SAAB 9-5 engine

237 Car care and technical information
4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s ACC
systems (R134a) contains neither CFCs nor
any other chlorine compounds.
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239 Car care and technical information
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is
perpendicular to the wall or other flat
surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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244 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always good advice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
Service intervalsThe maintenance schedule is comprised of
a Check -up 30 days after retail delivery, fol-
lowed by services at every 10,000 miles
(16,000 km) thereafter (10,000, 20,000,
30,000 miles/16,000 32,000, 48,000 km
etc.).
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the Specifi-
cation section of this Owner’s Manual. The
use of extra additives in the oil is not neces-
sary and is not recommended, and may be
harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
the following conditions:
 Most trips are less than 5 to 10 miles (8 to
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling (such
as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequently tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. The Warranties and
Service Record Booklet has provisions to
record extra oil changes.
NOTEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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247 Specifications
Specifications General.............................. 248
Engine ............................... 250
Fuel.................................... 250
Engine oil .......................... 251
Engine variants ................ 252
Electrical system.............. 253
Drive belts......................... 253
Manual gearbox................ 254
Automatic transmission .. 254
Suspension....................... 255
Steering............................. 255
Brake system.................... 255
Wheels and tires .............. 256
Plates and labels .............. 257
IB603
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248 SpecificationsGeneral Overall length, including bumpers:
9-5 Sedan _______________________ 190.0 in (4827 mm)
9-5 Wagon ______________________ 190.1 in (4828 mm)
Overall width, including door mirrors ____ 80.4 in (2042 mm)
Maximum height:
9-5 Sedan _______________________ 58.1 in (1475 mm)
9-5 Wagon ______________________ 59.1 in (1501 mm)
Wheelbase _______________________ 106.4 in (2703 mm)
Ground clearance __________________ approx. 6.6 in
(167 mm)
Tr a c k :
Front __________________________ 59.9 in (1522 mm) *)
Rear ___________________________ 59.9 in (1522 mm) *)
Turning circle (curb to curb) ___________ 37,1 ft (11.3 m)
Turning circle (measured at vehicle extrem-
ities) ___________________________ 39,0 ft (11.9 m)
Number of seats (incl. driver) _________ 5
*) Specified track applies to wheel sizes:
6 x 15 & 6.5 x 16
Gross vehicle weight
(GVW)
Maximum train
weight
(GVW + max. trailer
weight)
Maximum axle load,
front
Maximum axle load,
rear Permissible load (in addition to driver) = GVW minus curb weight
The maximum permissible axle load, front or rear, must not be exceeded.
The maximum permissible axle load, front or rear, must not be exceeded. Chassis number in engine bay Weight ready for driving (i.e. with full fuel
tank, washer-fluid reservoir, standard
tools and spare wheel) ______________ 3370–3790 lbs.
(1530–1720 kg)
Gross vehicle weight (GVW) ___________ 4370–4720 lbs.
(1980–2140 kg)
Maximum axle load:
Front ___________________________ 2590 lbs. (1175 kg)
Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg)
Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)
Weight distribution:
Curb weight, front/rear ______________ 60/40%
GVW, front/rear ___________________ 50/50%
Maximum roof load __________________ 220 lbs (100 kg)
IB1917
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250 SpecificationsEngine Fuel4-cylinder ________________________ Four cylinders, twin
overhead cam-
shafts, 16 valves
and two balancer
shafts.
3.0t V6 ___________________________ V-6 engine, double
overhead cam-
shafts on each cyl-
inder bank,
24 valves
Cylinder bores ___________________ 3.54 in (90 mm)
Stroke:
4-cylinder engine _________________ 3.54 in (90 mm)
3.0t V6 _________________________ 3.34 in (85 mm)
Swept volume:
4-cylinder engine _________________ 139.7 cu.in
(2.290 litres)
3.0t V6 _________________________ 180.6 cu.in
(2.962 litres)
Idling speed:
4-cylinder _______________________ 825 rpm
3.0t V6 _________________________ 700 rpm
Antifreeze ________________________ Saab-approved
antifreeze
Coolant capacity:
4-cylinder _______________________ 7.6 qts (7.4 litres)
3.0t V6 _________________________ 7.4 qts (7.2 litres) Fuel grade ________________________ Unleaded gasoline
AON 87–93.
For optimum performance Saab recom-
mend the following fuel grades:
2.3t _____________________________ AON 90
2.3 Turbo Aero and 3.0t V6 __________ AON 93 *)
*) If AON 90 is used and the ambient temperature is above
77 – 86°F (25– 30°C) some decrease in engine power can occur
to some extent.
Fuel-tank capacity __________________ 18.5 gal. (70 litres)
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251 Specifications
Engine oilOil recommendation:

We recommend the use of oils that are available from your
Saab dealer, for regular oil changes. These oils fulfill the most
stringent requirements set by API and ACEA classifications.
Basic recommendations for Saab engines:
SAE 5W-30 or 0W-30, 5W-40.
The oil should be semi or fully synthetic and fulfill grade require-
ments for ACEA A3/B3, API SJ or higher. In addition to API and
ACEA the ILSAC GF-3 specification is approved for use in appli-
cable markets.
Fully synthetic oils with viscosity’s 0W-40/50 of well known
brands and fulfilling minimum ACEA A3/B3 are also recom-
mended, especially for extreme driving conditions.Oil specification.
Oil for gasoline engines is classified by the API (American Petro-
leum Institute) and ACEA (European Automobile Manufacturers
Associations) standards.
API classifies engine oil into grade classes SH (since 1993) and
SJ (since 1996). The SJ class fulfils more stringent requirements
and has lower phosphorous level. A new grade API SL, intro-
duced 2001, fulfils even higher requirements.
These grade classes are most often combined with correspond-
ing classes for diesel engines. The class designations for diesel
engines begins with the letter "C" (Commercial). For example a
grade combination suitable for both types of engine could be API
SH/CD, SJ/CF or SL/CF.
Under the ACEA nomenclature, oils are divided into Class A for
gasoline engines and Class B for diesel engine passenger cars.
There is a further class for heavy diesel engines. Each class is
divided into grades: 1,2 and 3 where grades 2 and 3 normally
encompass semi- and fully synthetic oils. The diesel class also
has a fourth grade, B4, which encompasses tests and regula-
tions aimed at improving the performance of direct injection die-
sel engines.
In the same way as in the API system, gasoline and diesel
engine specifications are combined for products that can be
used in both types of engine. For example, a grade designation
could be ACEA A2/B2 or ACEA A3/B3, B4.
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252 Specifications
Engine variants
Viscosity
:
The viscosity of oil is classified according to the SAE standard.
Nowadays, multigrade oils are always used in cars. The proper-
ties of these oils facilitate starting the car in cold weather but
mean that the oil is also viscous enough to coat al moving parts
under high pressures and with high outside air temperatures.
Multigrade oils are graded with two viscosity’s, e.g. 5W-30,
where 5W meets certain viscosity requirements at -4°F (-20°C),
while 30 fulfils requirements at 212°F (100°C).
Oil capacity incl. filter (on changing):
4-cylinder _______________________ 4.1 qts (4.0 litres)
3.0t V6 _________________________ 4.6 qts (4.5 litres)
2.3t Ecopower Rating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Maximum torque, EEC at 1800 rpm ____ 207.2 ft.lb
(280 Nm)
Compression ratio _________________ 9.3:1 2.3 Turbo Ecopower (”Aero” model engine),
manual transmissionRating, EEC at 5500 rpm ____________ 250 hp (184 kW)
Maximum torque, EEC at 1900 rpm 259.0 ft.lb.
(350 Nm)
Compression ratio _________________ 9.3:12.3 Turbo Ecopower, (”Aero” model engine)
automatic transmissionRating, EEC at 5500 rpm ____________ 250 hp (184 kW)
Maximum torque, EEC at 1900 rpm 244.2 ft.lb.
(330 Nm)
Compression ratio _________________ 9.3:13.0t V6 Ecopower Rating, EEC at 5500 rpm ____________ 200 hp (147 kW)
Maximum torque, EEC at 2500 rpm ____ 229.4 ft.lb
(310 Nm)
Compression ratio _________________ 9.5:1
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