2002 PONTIAC BONNEVILLE Owners Manual

6-34 Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top
-quality GM brake
parts. When you replace parts of your braking
system
-- for example, when your brake linings wear
down and you need new ones put in
-- be sure you get
new approved GM replacement parts. If you don't, your
brakes may no longer work properly. For example, if
someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes
can change
-- for the worse. The braking performance
you've come to expect can change in many other ways if
someone puts in the wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco
battery. When it's time for a new battery,
get one that has the replacement number shown on
the original battery's label. We recommend an
ACDelco battery.WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
The battery is located under the rear seat cushion.
To access the battery, see ªRemoving the Rear Seat
Cushionº in the Index. You don't need to access the
battery to jump start your vehicle. See ªJump Startingº
in the Index.
CAUTION:
A battery that isn't properly vented can let
sulfuric acid fumes into the area under the rear
seat cushion. These fumes can damage your rear
seat safety belt systems. You may not be able to
see this damage, and the safety belts might not
provide the protection needed in a crash. If a
replacement battery is ever needed, it must be
vented in the same manner as the original
battery. Always make sure that the vent hose
is properly reattached before reinstalling the
seat cushion.

6-35
To be sure the vent hose (A) is properly attached, the
vent hose connectors (B) must be securely reattached
to the vent outlets (C) on each side of the battery, and
the vent assembly grommet (D) must be secured to the
floor pan (E).
Vehicle Storage
If you're not going to drive your vehicle for 25 days
or more, remove the black, negative (
-) cable from
the battery. This will help keep your battery from
running down.
CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren't careful. See ªJump Startingº in the Index
for tips on working around a battery without
getting hurt.
Contact your dealer to learn how to prepare your vehicle
for longer storage periods.
Also, for your audio system, see ªTheft
-Deterrent
Featureº in the Index.

6-36
Bulb Replacement
For the type of bulb to use, see ªReplacement Bulbsº in
the Index.
For any bulb changing procedure not listed in this
section, contact your dealer.
Halogen Bulbs
CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps
1. Reach behind the headlamp assembly, push in and
turn the bulb assembly counterclockwise to remove
the bulb assembly from the headlamp assembly.

6-37
2. Lift the tabs to remove the bulb from the assembly.
3. Replace the bulb. Push the bulb assembly in and turn
it clockwise to install the bulb assembly into the
headlamp assembly.Headlamp Aiming
Your vehicle has a visual optical headlamp aiming
system equipped with horizontal aim indicators. The
aim has been preset at the factory and should need no
further adjustment. This is true even though your
horizontal aim indicators may not fall exactly on the
ª0º (zero) marks on their scales.

6-38
If your vehicle is damaged in an accident, the headlamp
aim may be affected. Aim adjustment to the low beam
may be necessary if it is difficult to see lane markers
(for horizontal aim), or if oncoming drivers flash their
high beams at you (for vertical aim). If you believe your
headlamps need to be re
-aimed, we recommend that you
take your vehicle to your dealer for service. However, it
is possible for you to re
-aim your headlamps as
described in the following procedure.
NOTICE:
To make sure your headlamps are aimed
properly, read all the instructions before
beginning. Failure to follow these instructions
could cause damage to headlamp parts.
The vehicle should be properly prepared as follows:

The vehicle should be placed so the headlamps
are 25 ft. (7.6 m) from a light colored wall or other
flat surface.

The vehicle must have all four tires on a perfectly
level surface which is level all the way to the wall or
other flat surface.

The vehicle should be placed so it is perpendicular to
the wall or other flat surface.

The vehicle should not have any snow, ice or mud
attached to it.

The vehicle should be fully assembled and all other
work stopped while headlamp aiming is being done.

The vehicle should be normally loaded with a full
tank of fuel and one person or 160 lbs. (75 kg) on
the driver's seat.

Tires should be properly inflated.
Headlamp aiming is done with the vehicle low beam
lamps. The high beam lamps will be correctly aimed if
the low beam lamps are aimed properly.
The headlamp aiming devices are under the hood near
the headlamps.

6-39
If you believe your headlamps need horizontal
(left/right) adjustment, follow the horizontal aiming
procedure. If you believe your headlamps need only
vertical (up/down) adjustment, follow only the vertical
aiming procedure.
Adjustment screws can be turned with an E8 Torx


socket or T15 Torx screwdriver.Headlamp Horizontal Aiming
Turn the horizontal aiming screw (A) until the
indicator (B) is lined up with zero.
Once the horizontal aim is adjusted, then adjust the
vertical aim.

6-40
Headlamp Vertical Aiming
NOTICE:
Horizontal aiming must be performed before
making any adjustments to the vertical aim.
Adjusting the vertical aim first will result in an
incorrect headlamp aim.
1. Find the aim dot on the lens of the low beam lamps.
2. Measure the distance from the ground to the aim dot
on each lamp; if left low beam, subtract two inches.
Record this distance.3. At the wall or other flat surface, measure from
the ground upward the recorded distance from
Step 2 and draw or tape a horizontal line the width
of the vehicle.
4. Turn on the low-beam headlamps and place a piece
of cardboard or equivalent in front of the headlamp
not being aimed. This should allow only the beam of
light from the headlamp being aimed to be seen on
the flat surface.

6-41
NOTICE:
Do not cover a headlamp to improve beam
cut
-off when aiming. Covering a headlamp may
cause excessive heat build
-up which may cause
damage to the headlamp.
5. Turn the vertical aiming
screw (C) until the
headlamp beam is aimed
to the horizontal tape
line. The top edge of the
cut
-off should be
positioned at the bottom
edge of the horizontal
tape line.
6. Repeat Steps 4 and 5 for the opposite headlamp.