2002 Peugeot 406 Break brake

MAINTENANCE OF YOUR 406
32
2.2 litre 16V turbo diesel HDI engine 1 -
Power steering reservoir.
2 - Coolant reservoir. 3 -
Windscreen and headlamp
wash reservoir.
4 - Battery.
5 - Air filter. 6 -
Brake and clutch fluid reservoir.
7 - Engine oil filler cap.
8 - Dipstick.

CHECKING THE LEVELS Engine Checking the oil levelCheck the level regularly and top up between changes. Maximumconsumption is 0.5 litres per600 miles (1 000 km). The oil level should be checked with the vehicle level and the engine cold.There are two marks onthe dipstick: A= maximum
B = minimum
Oil change: according to the manu-
facturer's servicing schedule.
- Dipstick. Never fill past the maxi- mum mark A.
- Oil level gauge on the instrument panel.
Viscosity selection In all cases, the oil selected must meet the manufacturer's require-ments.
MAINTENANCE OF YOUR 406
34
Oil filter Change the filter regularly according to the servicing schedule. Used oilPrevent used oil from coming into prolonged contact with the skin. Do not dispose of used oil into drains or onto the ground.
To maintain the reliability of engines and emission control systems, theuse of additives in the engine oil isprohibited. Brakes and clutch Checking the brake and clutch fluid level:
- The level should always be above
the DANGER mark on the reser-
voir.
- If the level drops substantially, contact a PEUGEOT dealer imme-
diately.
Fluid change
- must be carried out according to the manufacturer's servicing sche- dule.
- use fluids approved by the manu- facturer, which fulfil DOT 4 stan-dards. Cooling system Use the fluid approved by the manu-
facturer. When the engine is warm, the tem- perature of the coolant is controlledby the engine fan. Because this fancan operate with the ignition keyremoved and because the coolingsystem is pressurised, wait for atleast one hour after the engine hasstopped before carrying out anywork. In the event of a breakdown and to avoid any risk of burns, slacken thecap to the first notch to release thepressure. When the pressure hasdropped, remove the cap and top upthe level.

MAINTENANCE OF YOUR 40635
Only use products appro-
ved by Automobiles
PEUGEOT.
To ensure best perfor-
mance from components as important as the power steeringand the braking system, PEUGEOT selects and offersquite specific products.
Power steering reservoir Open the reservoir with the engine
cold. The level should always beabove the MINI mark, close to theMAXI mark.
Windscreen and headlamp wash reservoir For best quality cleaning and for your
safety, we recommend that you useproducts approved by PEUGEOT(capacity 4.5 litres or 9 litres withheadlamp wash). Battery
At the start of winter, have your bat-
tery checked by a PEUGEOT dealer. Air filter Regular replacement of the filter ele- ment is essential. If you drive in
very dusty conditions, change ittwice as often. Brake pads Brake pad wear depends on the style of driving, in particular forvehicles that are used in town, forshort journeys. It may be necessaryto check the thickness of the padseven between services. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services.Have the system checked by a
PEUGEOT dealer. Manual gearbox This does not need an oil change. Check the level according to themanufacturer's servicing schedule. Automatic autoadaptive gearbox This does not need an oil change. Have the level checked by a
PEUGEOT dealer according to themanufacturer's servicing schedule.

MAINTENANCE OF YOUR 406
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CHANGING A WHEEL Access to the spare wheel and jack Saloon:
lift the boot carpet using the
lifting hook. Secure the hook behind the boot seal. Estate: unscrew the two carpet
retaining screws a quarter turn using the ignition key or a coin. Lift the car-pet and secure the retaining hookbehind the tailgate seal. 7-seater estate: fold back the third
row seat, then lift the carpet to gain access to the spare wheel. Tools 1 -
Wheel brace.
2 - Centralising tool.
3 - Trim remover/wheel brace extension.
4 - Jack.
5 - Removable towing eye.
6 - Alloy wheel trim remover.
7 - Trim cap tool.
The tool holder supports the boot
floor. Reposition it to prevent anydeformation of the floor when loa-ded.
Tighten the spare wheel securing strap to prevent noise and for yoursafety in the event of a frontalimpact. Removal
- Park the vehicle on level, stable
and non-slippery ground.
- Apply the handbrake, engage first or reverse gear (position Pfor the
automatic gearbox).
- Remove the wheel trim using the wheelbrace by pulling next to the valve. For vehicles fitted with alloywheels 8, remove the centre
trim by using tool 6in one of the
holes.
- Loosen the wheel bolts. For vehicles with alloy wheels 8,
remove the chrome trim caps before-
hand (see page on 'special featuresof alloy wheels' in this section).

MAINTENANCE OF YOUR 40637
- The jack is fitted with a system
which enables it to be folded or
unfolded rapidly.
- Take the jack from the toolkit and fold it by pressing the ends A.
- Place the jack at one of the loca- tions Eunderneath the vehicle (as
close as possible to the wheel tobe changed) and unfold it by pul-ling the ends A.
- Extend the jack using the wheel- brace 1and the extension 3.
- Take out a wheel bolt at the top and fit the centralising tool 2.
- Loosen the wheel bolts and remo- ve the wheel. Fitting a wheel
- Position the wheel using the cen-
tralising tool to assist you.
- Tighten the bolts by hand, and remove the centralising tool.
- Partly tighten the bolts using the wheelbrace.
- Fold the jack and remove it.
- Fully tighten the wheel bolts using the wheelbrace.
- Replace the wheel trim, except in the case of a space-saver wheel, by starting with the valve and pres-sing on using the palm of yourhand. For your safety, alwayschange the wheel:
- on level, stable, non-slippery ground,
- with the handbrake applied,
- with first or reverse gear enga- ged (position Pfor the automatic
gearbox).
Never go underneath a vehicle which is supported only by a jack(use a ramp). After changing the wheel
- have the tightening of the bolts and the tyre pressure checked by a PEUGEOT dealer as soonas possible,
- have the punctured tyre repai- red and refit it to the vehicle assoon as possible.
7 seater Estate model The space-saver spare wheel fit- ted with a 125/80R15 tyre mustonly be used as a short-term mea-
sure. Tyre pressure is 61 lbin2 (4.2 bars), maximum speed is 50 mph (80 km/h).

Third brake light - saloon (5 W5W bulbs) Lower the two metal clips on either side of the light and slide the cover
towards the rear.
Remove the bulb-holder.Change the faulty bulb. Rear lights, saloon
1 - Direction indicators (P 21 W).
2 - Reversing lights (P 21 W).
3 - Brake lights/Side lights (P 21/5 W).
4 - Side lights (P 21/5 W).
5 - Fog lamp (P 21 W). These 5 bulbs are changed from inside the boot:
- remove the retaining clips then release the carpet,
- remove the connector by pressing the tab
A,
- remove the bulb holder by squeezing the tabs,
- change the faulty bulb.
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Rear lights, estate
Wing lights
To remove the trim, pull the handle towards you and release the panelupwards.Open the flap using the ignition key. Remove the connector by pressing the metal bar
A.
Unscrew the wing nut B.
Release the light. To gain access to the bulbs, press
the tabs and release the bulb holder. 1 - Brake/side lights (P21/5 W).
2 - Direction indicators (P 21 W). Change the faulty bulb.
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Fuse N° RatingFunctions
11* 10ALeft hand main beam.
12* 10 A Right hand main beam.
13* 15 AHorn.
14 10 AFront and rear screen wash pump.
15* 30 A Ignition coil –Windscreen wiper - Oxygen sensor - Oil pressure – Injection system.
16 * 30AAir pump and oil temperature - Oil level - Brake lights function - Alternator – Water in diesel
detector – Injection relay control.
17 * 30APassenger's electric seat.
18 40A Heater blower- Starter – Windscreen wiper slow speed.
MAINTENANCE OF YOUR 406 47