2002 Peugeot 406 Break check engine

YOUR 406 AT A GLANCE
14FUEL FILLER FLAP
To open: firmly pull the handle
on the floor to the outside of the driver's seat.
To close: from outside the
vehicle, push back the flap and
check that it is secured correctly. Filling with fuel Switch off the engine.
A filler cap hook is provided.
A label on the inside of the flap shows which fuels are permitted and which are not. The capacity of the tank is approximately 15.4 gallons (70 litres).
Low fuel level warning lightFrom the time this light comes on, the range remaining is approximately 30 miles (50 km) .
11 3
OPENING THE BONNET Inside the vehicle: Pull the
handle. Outside the vehicle: Lift
the catch and open the bonnet.
11 3

∀∀
MAINTENANCE OF YOUR 40623
∀All driving conditions.o Arduous conditions.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter∀∀- Fuel filter (Petrol only)∀- Fuel filter element (Diesel only)∀- Air filter element∀- Spark plugs (Petrol only)HPI∀
- Operation of lights and indicators∀∀∀- Condition of glass, headlamp & light lenses and mirrors∀∀- Horn∀∀- Windscreen washer jets∀∀- Condition of wiper blades∀∀- Condition and tension of the ancillary drive belts∀∀- Handbrake∀∀- Condition of hydraulic circuits (hoses and covers)∀∀- Condition of rubber boots and gaiters∀∀∀- Brake pads∀∀
o- Play in hubs, link rods, ball joints, flexible mountings∀- Shock absorbers∀- Rear drum brake lining wear∀- Condition and pressure of tyres (including spare wheel)∀∀∀- Emission control check (Petrol only)∀∀∀- Smoke opacity (Diesel only)∀∀- Pollen filter (according to specification)∀∀o- Visual check of the whole vehicle∀∀
DRAIN and
REFILL
REPLACE
CHECK
ROAD TEST SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
- Engine oil∀∀- Bleed fuel filter (Diesel only)∀∀∀
- Engine oil (check + top-up)∀∀- Gearbox level (check + top-up)∀∀- Battery level (check + top-up) if cap is removable∀∀- Front/rear screen wash level (check + top-up)∀∀∀∀- Coolant level (check + top-up)∀∀∀∀- Brake fluid level (check + top-up)∀∀∀- Power steering fluid level (check + top-up, according to specification)∀∀∀

Lighting rheostat
With the lights on, press the button to vary the intensity of the lighting of theinstruments and controls. When thelighting reaches the minimum (ormaximum) setting, release the but-ton then press it again to increase (orreduce) the brightness. As soon as the lighting is of the required brightness, release the button.
Trip recorder zero reset With the ignition on, press the button. Instrument panel display After switching on the ignition, three functions are shown in succession:
- engine oil level indicator,
- service indicator,
- total distance recorder. Engine oil level
When the ignition is switched on, the engine oil level indicator is displayed for approximately five seconds, then the service indicator is displayed for five seconds.
Maximum Use the dipstick to confirm the level on the indicator; a surplus of oil can cause damage to the engine.
Contact a PEUGEOT dealer as soon as possible. Minimum
Check the level with the dipstick and top it up. The figure shown is only correct if the vehicle has been on stable, level ground, withthe engine stopped, for 10 minutes. No oil It is essential to top up the oil to the correct level, otherwise the engine will be damaged.
YOUR 406 IN DETAIL
134

OPENING THE BONNET From inside:pull the handle on the
left-hand side under the fascia. From outside: lift the catch and
raise the bonnet. Bonnet struts These open the bonnet and hold it open.
To close Lower the bonnet and release it at the end of its travel. Check that thebonnet is properly locked. FILLING WITH FUEL Fill with fuel with the engine switched
off.
To open the fuel filler flap, firmly pull the handle on the floor on the outside
of the driver’s seat. If you are filling up your tank, do not
continue after the 3rd cut-off of thepump; this could cause your vehicleto malfunction. The capacity of the tank is approx- imately 15.4 gallons (70 litres).
A filler cap hook is provided on the inside of the fuel filler flap.
YOUR 406 IN DETAIL
113

AUTOMATIC SWITCHING ON OF THE LIGHTS Side lights and dipped beam head- lamps switch on automatically if the
light is poor, or during continuousoperation of the windscreen wipers.
They switch off as soon as the lightbecomes bright enough or the wind-screen wipers stop. This function is active when the vehi-
cle is supplied to the customer.
To disarm or activate the function: Start with the key in the acces- sories position (1st notch),
 Press the end of the stalk formore than two seconds.
Note: In foggy weather, the bright-
ness sensor can detect sufficientlight. Because of this, the lights do
not come on automatically. Do not cover the brightness sen-
sor connected to the rain sensor,located in the windscreen behind
the mirror. It is used for automaticswitching on of the lights. Operating check
Triggering of the sensor
Triggering of this function is accom- panied by an audible signal and themessage
"Automatic lighting of
the headlamps activated" on the
multi–function display. Note: Always operate the lighting
controls manually where this is pos- sible. Disarming Disarming of the function is accom- panied by an audible signal. When driving, if this function is
switched off when the headlampswould switch on in automatic mode,the lights remain on. It is however possible to disarm this
function and switch off the lights by:
- manually switching off the lights using the lights stalk,
- switching off the engine.
YOUR 406 IN DETAIL 125
If the brightness sensor does not
function correctly, the system acti-
vates the function (the lights come
on). The driver is alerted by theflashing of the 'dipped beam' warn-ing light on the instrument panel.
Contact a PEUGEOT dealer to have the system checked. Follow me Home When there is a low level of bright- ness or at night, if you leave yourvehicle, the side lights and thedipped beam lights may remain onfor approximately one minute.
To do this: place the lights stalk in the AUTO
position,
 place the key in the accessories position (first notch on key),
 press the end of the lights stalk formore than two seconds,
 place the lights stalk in the 0position,
 flash the headlamps,
 get out of the car and lock it.

The ESP system offers increased safety duringnormal driving, but shouldnot incite the driver to take
risks or to drive at high speed.
The operation of the system isassured to the extent to which the recommendations of the manu-facturer regarding the wheels(tyres and wheel rims), the brakingcomponents, the electronic compo-nents and the assembly and repairprocedures within the PEUGEOTnetwork are respected.
After an accident or impact, havethe system checked by a
PEUGEOT dealer.
DRIVING YOUR 406
152
TRACTION CONTROL (ASR) AND
DYNAMIC STABILITY CONTROL(ESP) These systems are linked and com-
plement the ABS system.
The ASR system optimises drive to prevent the wheels skidding, by act-ing on the brakes of the drive wheelsand on the engine. It also allows thedirectional stability of the vehicle tobe improved on acceleration. If thereis a variation between the trajectoryfollowed by the vehicle and that
required by the driver, the ESP sys-tem automatically acts on the engineand the brake of one or morewheels,in order to put the vehicle back oncourse.
Operation of the ASR and
ESP systems
When one of these two sys-tems is operating, this lightflashes. Handbrake Applying When parking, pull the handbrake toimmobilise your vehicle.
Warning:
when parking on a slope,
direct your wheels towards the pave- ment and pull on the handbrake. Releasing Pull the handle and press the buttonto release the handbrake.
Disarming the ESP / ASR systems In certain conditions (vehicle stuck in
mud or snow, or on loose ground...),it could prove useful to disarm theASR system to make the wheelsspin and regain grip. 
Press the switch "ESP OFF", sit-
uated to the left of the steering wheel.
The switch lights up and the indicatorlights come on , accompanied by the
message '' ASR/ESP de-activated''
on the multi–function display: the
ESP and ASR systems no longer
affect the operation of the engine orthe brakes. They engage again: automatically when the ignition is
switched off,
 manually by pressing the switchagain.
Operating check When a system malfunctionoccurs, the switch lightflashes and the indicatorlight comes on.
Contact a PEUGEOT dealer tocheck the system.

CHECKING THE LEVELS Engine Checking the oil levelCheck the level regularly and top up between changes. Maximumconsumption is 0.5 litres per600 miles (1 000 km). The oil level should be checked with the vehicle level and the engine cold.There are two marks onthe dipstick: A= maximum
B = minimum
Oil change: according to the manu-
facturer's servicing schedule.
- Dipstick. Never fill past the maxi- mum mark A.
- Oil level gauge on the instrument panel.
Viscosity selection In all cases, the oil selected must meet the manufacturer's require-ments.
MAINTENANCE OF YOUR 406
34
Oil filter Change the filter regularly according to the servicing schedule. Used oilPrevent used oil from coming into prolonged contact with the skin. Do not dispose of used oil into drains or onto the ground.
To maintain the reliability of engines and emission control systems, theuse of additives in the engine oil isprohibited. Brakes and clutch Checking the brake and clutch fluid level:
- The level should always be above
the DANGER mark on the reser-
voir.
- If the level drops substantially, contact a PEUGEOT dealer imme-
diately.
Fluid change
- must be carried out according to the manufacturer's servicing sche- dule.
- use fluids approved by the manu- facturer, which fulfil DOT 4 stan-dards. Cooling system Use the fluid approved by the manu-
facturer. When the engine is warm, the tem- perature of the coolant is controlledby the engine fan. Because this fancan operate with the ignition keyremoved and because the coolingsystem is pressurised, wait for atleast one hour after the engine hasstopped before carrying out anywork. In the event of a breakdown and to avoid any risk of burns, slacken thecap to the first notch to release thepressure. When the pressure hasdropped, remove the cap and top upthe level.

MAINTENANCE OF YOUR 40635
Only use products appro-
ved by Automobiles
PEUGEOT.
To ensure best perfor-
mance from components as important as the power steeringand the braking system, PEUGEOT selects and offersquite specific products.
Power steering reservoir Open the reservoir with the engine
cold. The level should always beabove the MINI mark, close to theMAXI mark.
Windscreen and headlamp wash reservoir For best quality cleaning and for your
safety, we recommend that you useproducts approved by PEUGEOT(capacity 4.5 litres or 9 litres withheadlamp wash). Battery
At the start of winter, have your bat-
tery checked by a PEUGEOT dealer. Air filter Regular replacement of the filter ele- ment is essential. If you drive in
very dusty conditions, change ittwice as often. Brake pads Brake pad wear depends on the style of driving, in particular forvehicles that are used in town, forshort journeys. It may be necessaryto check the thickness of the padseven between services. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services.Have the system checked by a
PEUGEOT dealer. Manual gearbox This does not need an oil change. Check the level according to themanufacturer's servicing schedule. Automatic autoadaptive gearbox This does not need an oil change. Have the level checked by a
PEUGEOT dealer according to themanufacturer's servicing schedule.