Page 274 of 393

5-17
6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
pressure cap is hand
-tight.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions
the clutch is not engaged. This improves fuel economy
and reduces fan noise. Under heavy vehicle loading,
trailer towing, and/or high outside temperatures, the fan
speed increases when the clutch engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional
cooling is not required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
Page 312 of 393

6-23
When the differential is cold, add enough lubricant to
raise the level to 1/2 inch (12 mm) below the filler
plug hole.
When the differential is at operating temperature
(warm), add enough lubricant to raise the level to
the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids
and Lubricantsº in the Index.
Engine Coolant
The cooling system in your vehicle is filled with
DEX
-COOL engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX
-COOL extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, see ªEngine Overheatingº
in the Index.A 50/50 mixture of clean, drinkable water and
DEX
-COOL coolant will:
Give freezing protection down to
-34F (-37C).
Give boiling protection up to 265F (129C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you
use only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.
Page 313 of 393

6-24 What to Use
Use a mixture of one-half clean, drinkable water and
one
-half DEX-COOL coolant which won't damage
aluminum parts. If you use this coolant mixture,
you don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Page 315 of 393
6-26
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
see ªCooling Systemº in the Index.
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure
-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating.
See ªEngine Compartment Overviewº in the Index for
information on location.
Page 348 of 393
6-59
Mini Fuses Usage
5 Driver's Side High
-Beam Headlamp
6 Driver's Side Low
-Beam Headlamp
7 WASH
8ATC
9 Windshield Wipers
10 Powertrain Control Module B
11 Fog Lamps
12 ST/LP
13 Cigarette Lighter
14 COILS
15 RIDE
16 TBD
-- Ignition 1
17 Crank
18 Air Bag
19 ELEK Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 ETCMini Fuses Usage
24 Instrument Panel Cluster,
Driver Information Center
25 Automatic Shift Lock
Control System
26 ENG 1
27 Back
-Up
28 Powertrain Control Module 1
29 Oxygen Sensor
30 Air Conditioning
31 TBC
50 Passenger's Side Trailer TRN
51 Driver's Side Trailer TRN
52 Hazard Flashers
J
-Case Fuses Usage
32 Trailer
33 Anti
-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
Page 352 of 393

6-63
Replacement Bulbs
Lamps Number
Tail and Stoplamps 3057. . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Lamps 3057. . . . . . . . . . . . . . . . . .
For any bulb not listed here contact your dealer.
Capacities and Specifications
Engine Specifications
Engine Description ªVORTECº 4200. . . . . . . . . . . .
Type L6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIN Code S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-5-3-6-2-4 . . . . . . . . . . . . . . . . . . . . . .
Spark Plug Gap 0.050 inches (1.25 mm). . . . . . . . . .
Wheel and Tires
Wheel Nut Torque 100 lb-ft (140 N´m) . . . . . . . . . . .
Capacities
Cooling System 13.9 quarts (13.1 L). . . . . . . . . . . . .
Crankcase 7.0 quarts (6.6 L). . . . . . . . . . . . . . . . . . . .
Transmission
(Drain and Refill) 5.0 quarts (4.7 L). . . . . . . . . . . . Differential Fluid
Rear 4.0 pints (1.9 L). . . . . . . . . . . . . . . . . . . . . . .
Front 2.6 pints (0.8 L). . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank 18.7 U.S. gallons (75.7 L). . . . . . . . . . . . .
All capacities are approximate. When adding, be sure
to fill to the appropriate level, as recommended in
this manual. Recheck the fluid level after filling.
See ªRecommended Fluids and Lubricantsº in the
Index for more information.
Normal Maintenance
Replacement Parts
Engine Oil Filter PF59*. . . . . . . . . . . . . . . . . . . . . . .
Engine Air Cleaner/Filter A2014C*. . . . . . . . . . . . . . .
Automatic Transmission
Filter Kit GM Part No. 24200796. . . . . . . . . . . . . . .
Spark Plugs 41
-965* . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter GF831*. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 20.0 inches (50.8 cm). . . . .
Backglass Wiper Blade 14.0 inches (35.6 cm). . . . . .
*ACDelco
part number
Page 366 of 393

Scheduled Maintenance
7-14
100,000 Miles (166 000 km)
Replace spark plugs.
An Emission Control Service.
Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches
90F (32C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you haven't used your vehicle under severe service conditions listed
previously and, therefore, haven't changed your automatic transmission fluid,
change both the fluid and filter.
Change transfer case fluid.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
Page 373 of 393

7-21 Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of the
cooling system and pressure cap is recommended at
least once a year.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. A fluid loss could indicate a problem;
check and have it repaired, if needed. Check vent hose
at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook
-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and
rotors for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or conditions
result in frequent braking.
Page:
< prev 1-8 9-16 17-24