2002 NISSAN XTERRA service

ENGINE
Model KA24DE VG33E/VG33ER
Type Gasoline, 4-cycle Gasoline, 4-cycle
Cylinder arrangement 4-cylinder in-line 6-cylinder, V-slanted at 60
Bore ý Stroke in (mm) 3.504 ý 3.780 (89.0 ý 96.0) 3.602 x 3.268 (91.5 x 83.0)
Displacement cu in (cm
3) 145.78 (2,389) 199.84 (3,275)
Firing order 1-3-4-2 1-2-3-4-5-6
Idle speed rpm
See the ``Emission Control Label'' on the underside of the hood. Ignition timing degree (BTDC)
at idle speed degree/rpm
CO percentage at idle speed [No air] %
Spark plugPFR5G-11 (Standard)*1
PFR6G-11 (Cold)*1(except supercharger)
PFR5G-11 (Standard)*1
PFR6G-11 (Cold)*1
PFR4G-11 (Hot)*1(supercharger)
PFR6G-11 (Standard)*1
PFR7G-11 (Cold)*1
PFR5G-11 (Hot)*1
Spark plug gap Nominal: in (mm) 0.039-0.043 (1.0-1.1) 0.039-0.043 (1.0-1.1)
Camshaft operation Timing chain Timing belt *2
Generator belt size
Width ý Length in (mm) 0.413 x 35.63 (10.5 x 905) 0.701 x 31.69 (17.8 x 805)
*1: Always check with the Parts Department at an authorized NISSAN dealer for the latest parts information.
*2: Periodic maintenance is necessary. See9Periodic maintenance schedules9in the9NISSAN Service and Maintenance Guide9.
The spark ignition system of this vehicle meets all requirements of the Canadian Interference Ð Causing Equipment
Regulations.
SPECIFICATIONS
Technical and consumer information9-9
ZX

tionally vented by opening the windows,
switching the fan control to high and
setting the temperature control to the
HOT position.
OTrailer towing requires more fuel than
normal circumstances.
OAvoid towing a trailer for your vehicle's
first 500 miles (805 km).
OHave your vehicle serviced more often
than at intervals specified in the recom-
mended Maintenance Schedule.
OWhen making a turn, your trailer wheels
will be closer to the inside of the turn than
your vehicle wheels. To compensate for
this, make a larger than normal turning
radius during the turn.
OCrosswinds and rough roads adversely
affect vehicle/trailer handling, possibly
causing vehicle sway. When being
passed by larger vehicles, be prepared
for possible changes in crosswinds that
could affect vehicle handling. If swaying
does occur, firmly grip the steering
wheel, steer straight ahead, and immedi-
ately (but gradually) reduce vehicle
speed. This combination helps to stabi-
lize the vehicle. Never increase speed.OBe careful when passing other vehicles.
Passing while towing a trailer requires
considerably more distance than normal
passing. Remember the length of the
trailer must also pass the other vehicle
before you can safely change lanes.
OTo maintain engine braking efficiency
and electrical charging performance, do
not use fifth gear (manual transmission)
or overdrive (automatic transmission).
OAvoid holding the brake pedal down too
long or too frequently. This could cause
the brakes to overheat, resulting in re-
duced braking efficiency.
When towing a trailer, change oil in the
transmission more frequently. For addi-
tional information see the ``Maintenance
and do-it-yourself'' section earlier in this
manual.DOT (Department of Transportation) Quality
Grades: All passenger car tires must con-
form to Federal Safety Requirements in
addition to these grades.
Quality grades can be found where appli-
cable on the tire sidewall between tread
shoulder and maximum section width. For
example:
Treadwear 200 Traction AA Temperature A
Treadwear
Treadwear grade is a comparative rating
based on tire wear rate when tested under
controlled conditions on specified govern-
ment test courses. For example, a tire
graded 150 would wear one and a half
(1-1/2) times as well on the government
course as a tire graded 100. However, rela-
tive tire performance depends on actual
driving conditions, and may vary signifi-
cantly due to variations in driving habits,
service practices and differences in road
characteristics and climate.
Traction AA, A, B and C
The traction grades from highest to lowest
are AA, A, B, and C. Those grades repre-
sent the tire's ability to stop on wet pave-
UNIFORM TIRE QUALITY
GRADING
Technical and consumer information9-25
ZX

A genuine NISSAN Service Manual is the best
source of service and repair information for
your vehicle. Filled with wiring diagrams, illus-
trations and step-by-step diagnostic and ad-
justment procedures, this manual is the same
one used by the factory trained technicians
working at authorized NISSAN dealerships.
Also available are genuine NISSAN Owner's
Manuals, and genuine NISSAN Service and
Owner's Manuals for older NISSAN models.
In the USA:
For current pricing and availability of genuine
NISSAN Service Manualsfor the 2000 model
year and later, contact:
Tweddle Litho Company
1-800-639-8841
www.nissan-techinfo.com
For current pricing and availability of genuine
NISSAN Service Manualsfor the 1999 model
year and prior, see an authorized NISSAN
dealer, or contact:
DDS Distribution Services, Ltd.
20770 Westwood Dr.
Strongsville OH 44136
1-800-247-5321
OWNER MANUAL/SERVICE
MANUAL ORDER
INFORMATION
Technical and consumer information9-29
ZX

For current pricing and availability of genuine
NISSAN Owner's Manualsfor the 2002
model year and prior, see an authorized
NISSAN dealer, or contact:
DDS Distribution Services, Ltd.
20770 Westwood Dr.
Strongsville OH 44136
1-800-247-5321
In Canada:
To purchase a copy of a genuine NISSAN
Service Manual or Owner's Manual please
contact your nearest NISSAN dealer. For the
phone number and location of a NISSAN
Dealer in your area call the NISSAN Satisfac-
tion Center at 1-800-387-0122 and a bilingual
NISSAN representative will assist you.
Also available are genuine NISSAN Service
and Owner's Manuals for older NISSAN
models.
IN THE EVENT OF A COLLISION
Unfortunately, accidents do occur. In this
unlikely event, there is some important in-
formation you should know.
Many insurance companies routinely autho-
rize the use of non-genuine collision parts in
order to cut costs, among other reasons.
Insist on the use of Genuine
NISSAN Collision Parts!
If you want your vehicle to be restored using
parts made to NISSAN's original exacting
specifications - if you want to help it to last
and hold its resale value, the solution is
simple.
Tell your insurance agent and
your repair shop to only use Genuine
NISSAN Collision Parts.
NISSAN does not
warrant non-NISSAN parts, nor does
NISSAN's warranty apply to damage
caused by a non-genuine part.
Using Genuine NISSAN Parts can help pro-
tect your personal safety, preserve your
warranty protection and maintain the resale
value of your vehicle. And if your vehicle
was leased, using Genuine NISSAN Parts
may prevent or limit unnecessary excess
wear and tear expenses at the end of your
lease.
NISSAN designs its hoods with crumple
zones to minimize the risk that the hood will
penetrate the windshield of your vehicle in
an accident. Non-genuine (imitation) parts
may not provide such built in safeguards.
Also, non-genuine parts often show prema-
ture wear, rust and corrosion.
Why should you take a chance?
In over 40 states, the law says you must be
advised if non-genuine parts are used to
repair your vehicle. And some states have
enacted laws that restrict insurance compa-
nies from authorizing the use of non-
genuine collision parts during the new ve-
hicle warranty. These laws help protect you,
so you can take action to protect yourself.
It's your right!
If you should need further information visit
us at:www.nissandriven.com.
9-30Technical and consumer information
ZX

10 Index
A
Air bag (See supplemental restraint
system)....................................................... 1-11
Air bag warning light .................................. 1-14
Air cleaner housing filter ............................ 8-23
Air conditioner
Air conditioner operation ........................ 4-5
Air conditioner service ............................ 4-9
Air conditioner specification label ......... 9-14
Air conditioner system refrigerant and
lubrication recommendations.................. 9-8
Heater and air conditioner controls ........ 4-3
Air flow charts .............................................. 4-6
Alarm system (See theft warning) ............. 2-15
Anchor point locations ............................... 1-36
Antenna...................................................... 4-31
Anti-lock brake system (ABS).................... 5-26
Anti-lock brake warning light...................... 2-11
Ashtray (See cigarette lighter and
ashtray) ...................................................... 2-23
Audio system
FM-AM radio with cassette player and
compact disc (CD) player ..................... 4-13
FM-AM radio with compact disc (CD)
changer ................................................. 4-18
Steering wheel audio control switch ..... 4-30
Auto-lock free-running hubs ...................... 5-19Automatic
Automatic power window switch .......... 2-31
Automatic transmission fluid (ATF)....... 8-15
Driving with automatic transmission ....... 5-9
Transmission selector lever lock
release .................................................. 5-12
B
Battery........................................................ 8-19
Battery replacement (See remote keyless
entry system) ............................................... 3-7
Before starting the engine ........................... 5-8
Belts (See drive belts) ............................... 8-20
Brake
Anti-lock brake system (ABS) .............. 5-26
Brake booster ....................................... 8-28
Brake fluid ..................................... 8-17, 9-3
Brake pedal .......................................... 8-27
Brake system ........................................ 5-25
Brake warning light ............................... 2-11
Brake wear indicators ................. 2-14, 8-28
Parking brake check ............................. 8-27
Parking brake operation ....................... 5-14
Break-in schedule ...................................... 5-17
Bulb check/instrument panel ..................... 2-10C
Capacities and recommended fuel/
lubricants...................................................... 9-2
Car phone or CB radio .............................. 4-31
Cargo (See vehicle loading information) ... 9-15
Check engine indicator light
(See malfunction indicator light) ................ 2-14
Child restraint with top tether strap ........... 1-35
Child restraints ........................................... 1-24
Child safety rear door lock .......................... 3-4
Cigarette lighter (accessory) and
ashtray ....................................................... 2-23
Cleaning exterior and interior ...................... 7-2
Clutch
Clutch fluid ............................................ 8-17
Clutch pedal.......................................... 8-29
Cold weather driving .................................. 5-27
Controls
Audio controls (steering wheel) ............ 4-30
Heater and air conditioner controls ........ 4-3
Coolant
Capacities and recommended fuel/
lubricants ................................................ 9-2
Changing engine coolant ...................... 8-11
Checking engine coolant level ............. 8-10
Engine coolant temperature gauge ........ 2-5
Corrosion protection .................................... 7-5
ZX

Engine oil and oil filter
recommendation ..................................... 9-6
Engine oil viscosity ................................. 9-7
Outside mirror control ................................ 3-16
Overheat
If your vehicle overheats ...................... 6-10
Owner's manual order form ....................... 9-29
P
Parking
Parking brake check ............................. 8-27
Parking brake operation ....................... 5-14
Parking/parking on hills ........................ 5-24
Power
Power door locks .................................... 3-3
Power steering fluid .............................. 8-17
Power steering system ......................... 5-25
Power windows..................................... 2-30
Precautions
Maintenance precautions ....................... 8-5
On-pavement and off-road driving
precautions ............................................. 5-3
Precautions on seat belt usage............ 1-16
Precautions when starting and driving ... 5-2
Push starting .............................................. 6-10R
Radio
Car phone or CB radio ......................... 4-31
FM-AM radio with cassette player and
compact disc (CD) player ..................... 4-13
FM-AM radio with compact disc (CD)
changer ................................................. 4-18
Steering wheel audio control switch ..... 4-30
Readiness for inspection maintenance
(I/M) test..................................................... 9-27
Rear anti-lock brake warning light ............. 2-11
Rear door lock ............................................. 3-9
Rear seat .............................................. 1-3, 1-5
Rear window defogger switch ................... 2-20
Rear window wiper and washer
switches ..................................................... 2-19
Registering your vehicle in another
country ....................................................... 9-12
Remote keyless entry system ..................... 3-4
Reporting safety defects (USA) ................. 9-27
Roof rack with gear basket........................ 3-10
S
Safety
Child safety rear door lock ..................... 3-4
Reporting safety defects (USA) ............ 9-27Seat belt
Precautions on seat belt usage............ 1-16
Seat belt extenders .............................. 1-23
Seat belt maintenance.......................... 1-24
Seat belts.............................................. 1-16
Three-point type with retractor ............. 1-19
Two-point type without retractor
(rear center lap belt) ............................. 1-21
Seat belt warning light ............................... 2-12
Seats
Adjustment .............................................. 1-2
Rear seat......................................... 1-3, 1-5
Separate seats ....................................... 1-2
Service manual order form ........................ 9-29
Shifting
Manual transmission............................. 5-13
Spark plug replacement............................. 8-21
Speedometer ............................................... 2-3
Spotlights (See map light) ......................... 2-34
SRS warning label ..................................... 1-14
Starting
Before starting the engine ...................... 5-8
Jump starting .......................................... 6-8
Precautions when starting and driving ... 5-2
Push starting......................................... 6-10
Starting the engine ................................. 5-8
Steering
Power steering fluid .............................. 8-17
Power steering system ......................... 5-25
Tilting steering wheel ............................ 3-14
10-4
ZX