General Specifications
BodyWagon/Hardtop
Applied modelZD30 engine
Standard Option*
Front brake
TypeCL36VE disc brake
Cylinder bore diameter
mm (in)48.1 (1.894) x 2
Pad dimension
Length x width x thickness mm (in)147 x 56.5 x 12 (5.79 x 2.224 x 0.47)
Rotor outer diameter x thickness
mm (in)306 x 32 (12.05 x 1.26)
Rear brake
Type CL18VF disc brake LT30 drum brake
Cylinder bore diameter
mm (in)48.1 (1.894) 25.4 (1.00)
Lining or pad dimension
Length x width x thickness mm (in)111 x 41.8 x 10
(4.37 x 1.646 x 0.39)296x50x6.1
(11.65 x 1.97 x 0.240)
Drum inner diameter
mm (in)Ð 295 (11.61)
Rotor outer diameter x thickness
mm (in)316 x 18 (12.44 x 0.71) Ð
Brake booster
Model235T
Diaphragm diameter
mm (in)Primary: 252 (9.92)
Secondary: 230 (9.06)
Master cylinder bore diameter
mm (in)26.9 (17/16)
Control valve
TypeLSV
Split point x reducing ratio
kPa (bar, kg/cm
2, psi)(Variable) x 0.3 (Variable) x 0.15
Recommended brake fluid DOT 3 or DOT 4
*: When ABS, diff. lock or rear disc brake is fitted as an option.
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-3011
Service Data and Specifications (SDS)
STARTER
TypeS13-551A S14-607
HITACHI make
Reduction gear type
Applied modelZD30DDTi
Standard Option
System voltage V 12
No-load
Terminal voltage V 11 11
Current A Less than 160
Revolution rpm 3,300 3,400
Minimum diameter of commutator
mm (in)35.5 (1.398)
Minimum length of brush mm (in) 11 (0.43) 10.5 (0.413)
Brush spring tension
N (kg, lb)28.4 - 34.3
(2.9 - 3.5,
6.4 - 7.7)24.5 - 34.3
(2.5 - 3.5,
5.5 - 7.7)
Movement ª!º in height of pinion
assembly mm (in)0.3 - 2.0
(0.012 - 0.079)
STARTING SYSTEM
EL-3038
Service Data and Specifications (SDS)
ALTERNATOR
TypeLR190-752
HITACHI
Applied model ZD30DDTi
Nominal rating V-A 12-90
Ground polarity Negative
Minimum revolution under no-
load
(When 13.5V is applied) rpmLess than 1,000
Hot output current
(When 13.5V is applied)
A/rpmMore than 23/1,300
More than 65/2,500
More than 87/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) 6.0 (0.236)
Brush spring pressure
N (g, oz)1.0 - 3.43 (102 - 350, 3.60 - 12.34)
Slip ring minimum outer diameter
mm (in)26.0 (1.024)
Rotor (Field coil) resistanceW2.67
CHARGING SYSTEM
EL-3040
Dimensions
FOR ISRAEL
Wagon Hardtop
Overall length*1 mm (in) 5,055 (199.0)*2
5,020 (197.6)*3
5,010 (197.2)*4
5,060 (199.2)*54,485 (176.6)*2
4,440 (174.8)*4
Overall width mm (in) 1,840 (72.4)*3, *4
1,930 (76.0)*2, *51,840 (72.4)*4
1,930 (76.0)*2
Overall height mm (in) 1,855 (73.0)*2, *4, *5
1,875 (73.8)*31,840 (72.4)
Front tread mm (in) 1,555 (61.2)*4
1,605 (63.2)*2, *5
1,595 (62.8)*31,555 (61.2)*4
1,605 (63.2)*2
Rear tread*6 mm (in) 1,575 (62.0)*4
1,625 (64.0)*2, *5
1,615 (63.6)*31,575 (62.0)*4
1,625 (64.0)*2
Wheelbase mm (in) 2,970 (116.9) 2,400 (94.5)
*1: On front guard bar equipped Wagon or Hardtop models, the resin guard bar adds 65 mm
(2.56 in) or the steel guard bar adds 80 mm (3.15 in) to the overall length. With winch, 35
mm (1.38 in) is added to the overall length.
*2: For models equipped with 265/70R16 tires
*3: For models equipped with 7.50R16 tires
*4: For models equipped with 235/80R16 tires
*5: For models equipped with 275/70R16 tires
*6: On drum brake equipped models, 5 mm (0.20 in) is subtracted from the rear tread.
FOR EUROPE
Wagon Hardtop
Overall length mm (in) 5,070 (199.6)*1
5,065 (199.4)*2
5,020 (197.6)*34,495 (177.0)*2
4,450 (175.2)*3
Overall width mm (in) 1,930 (76.0)*1, *2
1,840 (72.4)*31,930 (76.0)*2
1,840 (72.4)*3
Overall height mm (in) 1,855 (73.0) 1,840 (72.4)
Front tread mm (in) 1,605 (63.2)*1, *2
1,555 (61.2)*31,605 (63.2)*2
1,555 (61.2)*3
Rear tread mm (in) 1,625 (64.0)*1, *2
1,575 (62.0)*31,625 (64.0)*2
1,575 (62.0)*3
Wheelbase mm (in) 2,970 (116.9) 2,400 (94.5)
*1: For models equipped with 275/70R16 tires
*2: For models equipped with 265/70R16 tires
*3: For models equipped with 235/80R16 tires
IDENTIFICATION INFORMATION
GI-3007
A
A/C control operation (auto A/C) .......... HA-3004
A/T - Wiring diagram ............................. AT-3004
ABS - Wiring diagram ........................... BR-3006
APS - Wiring diagram ........................... EC-3016
Accelerator position sensor .................. EC-3016
Alternator ............................................... EL-3040
Anti-lock brake system - Wiring
diagram ............................................. BR-3005
Audio ...................................................... EL-3109
B
Battery ................................................... EL-3037
C
CD/CHG - Wiring diagram ..................... EL-3117
CHARGE - Wiring diagram ................... EL-3039
CIGAR - Wiring diagram ....................... EL-3104
CLOCK - Wiring diagram ...................... EL-3119
COMPAS - Wiring diagram ................... EL-3083
CONSULT general information .............. GI-3002
COOL/F - Wiring diagram ..................... EC-3006
Charging system .................................... EL-3039
Cigarette lighter ..................................... EL-3104
Clock ...................................................... EL-3119
Combination meter ................................ EL-3079
Combination switch ............................... EL-3034
Cooling fan control ................................ EC-3006
D
D/LOCK - Wiring diagram ..................... EL-3121
DEICER - Wiring diagram ..................... EL-3106
DTRL - Wiring diagram ......................... EL-3044
Daytime light system ............................. EL-3044
Dimensions ............................................. GI-3007
Dome light - See Interior lamp .............. EL-3069
E
ECCS-D control module ....................... EC-3017
EGR - Wiring diagram .......................... EC-3018
EGR volume control valve .................... EC-3018
Electrical units location .......................... EL-3172
Electronic fuel injection pump ............... EC-3015
Engine control circuit diagram .............. EC-3002
F
F/FOG - Wiring diagram .............. EL-3052, 3053Fog lamp, front ...................................... EL-3052
Front disc brake .................................... BR-3002
Front fog lamp ....................................... EL-3052
Front washer .......................................... EL-3100
Front wiper ............................................. EL-3100
Fuel gauge ............................................. EL-3079
Fuse ....................................................... EL-3213
Fusible link ............................................. EL-3213
G
Gauges .................................................. EL-3079
Ground distribution ................................ EL-3017
H
H/AIM - Wiring diagram ......................... EL-3042
H/LAMP - Wiring diagram ..................... EL-3041
HLC - Wiring diagram ............................ EL-3101
Harness layout ....................................... EL-3179
Hazard warning lamp ............................ EL-3058
Headlamp aiming control ....................... EL-3042
Headlamp washer .................................. EL-3101
Headlamp .............................................. EL-3041
Height (Dimensions) ............................... GI-3007
I
ILL - Wiring diagram .............................. EL-3063
Illumination ............................................. EL-3062
Interior lamp ........................................... EL-3069
K
Keyless entry system - See Multi-remote control
system ................................................... EL-3144
L
Length (Dimensions) .............................. GI-3007
License lamp ......................................... EL-3046
Location of electrical units ..................... EL-3172
Luggage room lamp .............................. EL-3069
M
MAFS - Wiring diagram ........................ EC-3004
MAIN - Wiring diagram ......................... EC-3003
MULTI - Wiring diagram ........................ EL-3145
Meter ...................................................... EL-3079
Model variation ....................................... GI-3004
ALPHABETICAL INDEX
IDX-3002
Propeller Shaft
GENERAL SPECIFICATIONS
Front propeller shaft
Applied modelZD30DDTi engine
M/T A/T
Propeller shaft model 2F80B
Number of joints 2
Type of journal bearing Solid (Disassembly type)
Coupling type with transmission Flange type
Distance between yokes
mm (in)73 (2.87)
Shaft length (Spider-to-spider)
mm (in)832 (32.76) 796 (31.34)
Shaft outer diameter
mm (in)50.8 (2.000)
Rear propeller shaft
Applied modelZD30DDTi
Transmission M/T A/T
Body Wagon Hardtop Wagon Hardtop
Propeller shaft model 2F100H
Number of joints2
Type of journal bearing Solid (Disassembly type)
Coupling type with transmission Flange type
Distance between yokes
mm (in)94 (3.70)
Shaft length (Spider-to-spider)
mm (in)1,011 (39.80) 440 (17.32) 1,044 (41.10) 480 (18.90)
Shaft outer diameter
mm (in)89.6 (3.528) 57 (2.24) 89.6 (3.528) 75.2 (2.961)
Available snap rings
2F80B
Thickness mm (in) Color Part Number
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) Colorless 37153-C9400
2F100H
Thickness mm (in) Color Part Number
1.95 (0.0768) White 37146-61502
1.98 (0.0780) Yellow 37147-61502
2.01 (0.0791) Red 47148-61502
2.04 (0.0803) Green 47149-61502
2.07 (0.0815) Blue 37150-61502
2.10 (0.0827) Light brown 37151-61502
2.13 (0.0839) Pink 47146-61502
2.16 (0.0850) Gold 37147-61502
2.19 (0.0862) Black 47148-61502
2.22 (0.0874) Colorless 37149-61502
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-3004
Differential actuator mounting adjusting
shim
Thickness mm (in) Part number
0.4 (0.016) 38154 06J00
1.0 (0.039) 38154 06J01
0.9 (0.035) 38154 06J02
1.5 (0.059) 38154 06J03
Diff. lock actuator adjustment
Standard length A mm (in) 80.9 - 84.8 (3.185 - 3.340)
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-3006