2002 MERCEDES-BENZ ML430 belt

1 Contents
IntroductionProduct information .......................... 7
Roadside assistance ......................... 10
Where to find it ................................ 14
Reporting Safety Defects ................ 16Instruments and controlsInstruments and controls ............... 18
Center console .............................. 20
Overhead control panel ............... 21OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29Doors ................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate .............................................. 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ............... 37
Seats, front ....................................... 38
Manual seats ................................ 40
Power seats .................................... 41
Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55Supplemental restraint
system (SRS) ................................ 56
Emergency tensioning
retractor (ETR) ............................. 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ................ 68
Adjustable steering wheel .............. 74
Inside rear view mirror .................. 75
Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97

4 Contents
Instrument cluster displayMalfunction and
indicator lamps in
the instrument cluster .............240
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................240
Brake warning lamp .................. 241
Supplemental restraint system
(SRS) indicator lamp ..................242
Fuel reserve warning .................242Electronic stability program
(ESP) / Electronic traction
system (ETS) – warning lamp .. 243
BAS/ESP malfunction
indicator lamp ............................ 243
4-ETS malfunction
indicator lamp ............................ 243
LOW RANGE
indicator lamp ............................ 243
ABS malfunction
indicator lamp ............................ 244
Adjustable steering wheel –
indicator lamp ............................ 244
AIRBAG OFF
indicator lamp ............................ 244Seat belt warning lamp .............245
Charge indicator lamp ...............245
Low engine oil level
warning lamp ..............................246
Low engine coolant level
warning ........................................246
Low windshield and
headlamp washer system fluid
level warning lamp ....................247
Brake pad wear i
ndicator lamp ..............................247
FSS indicator ...............................247

6 Contents
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps, turn signal
lenses ...........................................300
Cleaning the parktronic system
sensors ......................................... 301
Window cleaning ........................ 301
Wiper blades ............................... 301
Light alloy wheels ......................302
Instrument cluster .....................302
Steering wheel and gear selector
lever ..............................................302
Cup holder ...................................302
Seat belts .....................................302
Headliner .....................................302
Upholstery ...................................303Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303
Technical dataSpare parts service ....................... 306
Warranty coverage ........................ 306
Identification labels ...................... 307
Layout of poly-V-belt drive ........... 308
Technical data ................................ 309
Fuels, coolants, lubricants etc. –
capacities .................................... 314
Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320
IndexIndex ................................................322

13 Introduction
Wa r n i n g !
This Sport Utility Vehicle is designed for both on-road and off-road use. It can go places and perform tasks for
which conventional 2-wheel drive passenger cars were not intended. This vehicle will handle and maneuver
differently from conventional passenger cars in driving conditions which may occur on streets, highways and
off-road use.This vehicle has a higher ground clearance and a higher center of gravity than many passenger cars. As with
other vehicles of this type, if you make sharp turns at excessive speeds or abrupt maneuvers, the vehicle may
roll over or may go out of control and crash. Utility vehicles have a significantly higher rollover rate than
other types of vehicles. Failure to operate this vehicle safely may result in an accident, rollover of the vehicle,
and severe or fatal injury.Before you start to drive this vehicle, read the Operator’s Manual. Take time to become familiar with the
driving characteristics of this vehicle. Be sure you are familiar with all vehicle controls. Learn how your
vehicle handles on different road surfaces. Do not attempt sharp turns at excessive speeds or abrupt
maneuvers or other unsafe driving actions that can cause loss of vehicle control. When driving off-road or
working the vehicle, do not overload it. And, always wear your seat belts at all times. In a rollover crash, an
unbelted person is significantly more likely to die than a person wearing a seat belt.

22 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29
Doors .................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate ............................................... 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ................ 37
Seats, front ........................................ 38
Manual seats ................................. 40
Power seats ................................... 41Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55
Supplemental restraint
system (SRS) ............................... 56
Emergency tensioning
retractor (ETR) ............................ 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ............... 68
Adjustable steering wheel ............... 74
Inside rear view mirror .................. 75Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111

38 Seats
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Seats, front
Caution!
Do not remove head restraints except when mounting
seat covers. For removal see page 45. Whenever head
restraints have been removed be sure to reinstall them
before driving.
Wa r n i n g !
Do not adjust the driver’s seat while driving.
Adjusting the seat while driving could cause the
driver to lose control of the vehicle.Never ride in a moving vehicle with the backrest
reclined. Sitting in an excessively reclined position
can be dangerous. You could slide under the seat
belt in a collision. If you slide under it, the belt
would apply force at the abdomen or neck. That
could cause serious or even fatal injuries. The
backrest and seat belt provide the best restraint
when the wearer is in an upright position and the
belt is properly positioned on the body.Never place hands under seat or near any moving
parts while a seat is being adjusted.
Wa r n i n g !
When leaving the vehicle always remove the key
from the steering lock, and lock your vehicle.Do not leave children unattended in the vehicle or
with access to an unlocked vehicle. Unsupervised
use of vehicle equipment may cause serious
personal injury.

39 Seats
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Important!
Prior to operating the vehicle, the driver should adjust
the seat height for proper vision as well as fore / aft
placement and backrest angle to insure adequate
control, reach, operation, and comfort. The head
restraint should also be adjusted for proper height. See
also airbag section on page 58 for proper seat
positioning.
In addition, also adjust the steering wheel to ensure
adequate control, reach, operation, and comfort.
Both the inside and outside rear view mirrors should be
adjusted for adequate rearward vision.
Fasten seat belts. Infants and small children should be
seated in a properly secured restraint system that
complies with U.S. Federal Motor Vehicle Safety
Standard 213 and Canadian Motor Vehicle Safety
Standard 213.
All seat, head restraint, steering wheel, and rear view
mirror adjustments as well as fastening of seat belts
should be done before the vehicle is put into motion.
Wa r n i n g !
Children 12 years old and under must never ride in
the front seat, except in a Mercedes-Benz
authorized BabySmart
TM compatible child seat,
which operates with the BabySmart
TM system
installed in the vehicle to deactivate the passenger
side front airbag when it is properly installed.
Otherwise they will be struck by the airbag when it
inflates in a crash. If this happens, serious or fatal
injury can result.
According to accident statistics, children are safer
when properly restrained in the rear seating
positions than in the front seating positions.
Infants and small children must ride in the back
seats and be seated in an appropriate infant or
child restraint system, which is properly secured
with the vehicle’s seat belt, fully in accordance
with the child seat manufacturer’s instructions.A child’s risk of serious or fatal injuries is
significantly increased if the child restraints are
not properly secured in the vehicle and the child is
not properly secured in the child restraint.

48 Restraint systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Seat belts and integrated restraint system
Your vehicle is equipped with seat belts for all seats,
emergency tensioning retractors for front and second
row outboard seat belts, dual front airbags and door
mounted side impact airbags. Their protective functions
are designed to complement one another.
Seat belts
Important!
Laws in most states and all Canadian provinces require
seat belt use.
All states and provinces require use of child restraints
that comply with U.S. Federal Motor Vehicle Safety
Standard 213 and Canadian Motor Vehicle Safety
Standard 213.
All child restraint systems are designed to be secured in
vehicle seats by lap belts or the lap belt portion of a lap-
shoulder belt.
For your safety and that of your passengers we strongly
recommend their use.
Wa r n i n g !
Children 12 years old and under must never ride in
the front seat, except in a Mercedes-Benz
authorized BabySmart
TM compatible child seat,
which operates with the BabySmart
TM system
installed in the vehicle to deactivate the passenger
side front airbag when it is properly installed.
Otherwise they will be struck by the airbag when it
inflates in a crash. If this happens, serious or fatal
injury will result.
According to accident statistics, children are safer
when properly restrained in the rear seating
positions than in the front seating positions.
Infants and small children must ride in back seats
and be seated in an appropriate infant or child
restraint system, which is properly secured with
the vehicle’s seat belt, fully in accordance with the
child seat manufacturer’s instructions.A child’s risk of serious or fatal injuries is
significantly increased if the child restraints are
not properly secured in the vehicle and the child is
not properly secured in the child restraint.