2002 MERCEDES-BENZ ML430 headlamp

285 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Bulbs for high beam H7 55 W
Open hood.
Remove cover (4). Pull off electrical connector (7).
Unhook and move aside clamping ring. Remove bulb.
Insert new bulb (seating properly in cutouts of bulb
socket), mount clamping ring. Reinstall and push
electrical connector on securely. Reinstall cover (4).
Bulbs for low beam (only Halogen headlamps)
H7 55 W
Open hood.
Push down tab at top end of cover (3) and remove. Pull
off electrical connector (6). Unhook and move aside
clamping ring. Remove bulb.
Insert new bulb (seating properly in cutouts of bulb
socket), mount clamping ring. Reinstall and push
electrical connector on securely. Reinstall cover (3).BiXenon D2S 35 W
(optional; Canada only standard on ML 500)
Parking, standing, side marker and turn signal lamp
115 7 N A ( 3 2 / 3 c p b u l b )
Open hood.
Twist bulb socket (5) counterclockwise and pull out.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb socket.
Wa r n i n g !
Because of high voltage in BiXenon lamps, it is
dangerous to replace the bulb or repair the lamp
and its components. We recommend that you have
such work done by a qualified technician.

290 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Adjusting headlamp aim
Correct headlamp adjustment is extremely important.
To check and readjust a headlamp, follow steps 1
through 6.
Please note:
•High beam adjustments simultaneously aim the low
beam.
•Vehicle should have a normal trunk load.1. Park vehicle on level surface approximately 6 inches
(152 mm) from a vertical test screen or wall. The
centerline of the vehicle must be at a 90
° angle to
the test screen.
2. (High beams on):
Using a carpenter’s level, align and mark a vertical
centerline (1) on the test screen for each headlamp
lens at a distance of 25
3/4inches (654 mm) from
the vertical centerline. As a check, the distance
between centerlines should be 51
1/2inches
(1308 mm). The star emblem on the hood may be
used to determine the vehicle centerline. If the
distance does not check, have the system verified at
an authorized Mercedes-Benz Light Truck Center.
3. Move vehicle on the level surface 25 feet (7.6 m)
straight back from the wall.
4. Open hood.
VH
low beam

291 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index 5. (High beams on):
Simultaneously turn adjusting screws (1 and 2 on
page 283 or 284) counterclockwise to adjust
headlamp downward, clockwise upward.
Graduations:
screw 1: 0.50
° pitch,
screw 2: 0.67° pitch.
6. Horizontal headlamp aim (High beams on):
Turn adjusting screw (2) (left headlamp:
counterclockwise to adjust to the left, clockwise to
the right [right headlamp in opposite direction])
until the headlamp (high beam pattern) is centered
about the vertical centerline (1) as shown.
The left and right headlamps must be adjusted
individually.
Graduations: 0.33
° pitch.Note:
If it is not possible to obtain a proper headlamp
adjustment, have the system checked at your authorized
Mercedes-Benz Light Truck Center.

297 Contents - Car care
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps,
turn signal lenses ......................300
Cleaning the parktronic
system sensors ........................... 301Window cleaning ....................... 301
Wiper blades .............................. 301
Light alloy wheels ..................... 302
Instrument cluster ..................... 302
Steering wheel and
gear selector lever ..................... 302
Cup holder .................................. 302
Seat belts ..................................... 302
Headliner .................................... 302
Upholstery .................................. 303
Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303

300 Cleaning and care of the vehicle
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Engine cleaning
Prior to cleaning the engine compartment make sure to
protect electrical components and connectors from the
intrusion of water and cleaning agents.
Corrosion protection, such as MB Anticorrosion Wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from any
wax.
Vehicle washing
Do not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent, such as
Mercedes-Benz approved Car Shampoo.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.
When washing the underbody, do not forget to clean the
inner sides of the wheels.
Ornamental moldings
For regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.
Headlamps, taillamps, turn signal lenses
Use a mild car wash detergent, such as Mercedes-Benz
approved Car Shampoo, with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the lenses.
Do not attempt to wipe dirty lenses with a dry cloth or
sponge.

315 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Brake system
(MB Brake fluid [DOT 4+])approx. 0.75 US qt (0.7 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1)approx. 8.0 US qt (7.6 l)
Cooling system
(MB Anticorrosion / antifreeze)approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON))ML320 / ML 500
ML 55 AMGapprox. 22.0 US gal (83.0 l)
approx. 3.2 US gal (12.0 l)
approx. 25.0 US gal (95.0 l)
approx. 3.2 US gal (12.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r i c a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios, see
page 259.Fuels, coolants, lubricants etc. Model Capacity

322 Index
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car careIndex
Index
AABS (Antilock brake system) ....................................... 219
LOW RANGE – ABS .................................................. 220
Malfunction indicator lamp ..................................... 244
Adjustable steering wheel .............................................. 74
Indicator lamp ...........................................................244
Adjusting headlamp aim ...............................................290
Air conditioner refrigerant ........................................... 316
Air pump ......................................................................... 261
Air recirculation .............................................................116
Airbag deactivation system ............................................ 55
Airbag OFF indicator lamp ........................................... 244
Airbags .............................................................................. 58
Alarm system ............................................................. 36, 37
Anticorrosion/antifreeze ..................... 200, 257, 315, 319
Antiglare night position ................................................. 75
Antilock brake system (ABS) ....................................... 219
LOW RANGE – ABS .................................................. 220
Malfunction indicator lamp ..................................... 244
Antitheft alarm system ................................................... 36
Aquaplaning ................................................................... 196
AshtrayCenter console, front ................................................ 137
Rear passenger compartment ................................. 137
Automatic central locking .............................................. 33
Automatic climate control ............................................ 108
Adjustable air outlets,
rear passenger compartment .............................120
Air distribution, manual .......................................... 114
Air recirculation ........................................................ 116
Air volume, manual .................................................. 114
Defroster/Windows fogged up
on the inside ......................................................... 115
Economy mode .......................................................... 117
Programming the
basic temperature setting ................................... 113
Rear passenger compartment
climate control ...................................................... 119
Rear window defroster ............................................. 121
Residual engine heat utilization ............................. 117
Switching off the rear passenger
compartment ventilation and
rear automatic climate control ........................... 118
Switching on and off ................................................. 118
Windshield fogged up on outside ........................... 115
Automatic climate control rear
Manual setting of air volume and
air distribution in the rear passenger
compartment ......................................................... 119

326 Index
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car careIndex
ETS (4-ETS+) ................................................................... 221
LOW RANGE – 4-ETS+ ............................................. 222
Express opening and
closing of power windows ....................................... 122
Exterior lamp switch ....................................................... 97
Daytime running lamp mode .................................. 100
Exterior lamps ................................................................ 282
Additional turn signals on
the exterior mirror ...............................................288
Adjusting headlamp aim .......................................... 290
Fog lamp assembly ................................................... 286
Fog lamps ................................................................... 103
Headlamp assembly ........................................ 283, 284
Headlamps ................................97, 283, 284, 290, 300
High mounted stop lamp .........................................289
License plate lamps .................................................. 289
Low and high beam ............................................97, 285
Parking lamp .......................................................97, 285
Replacing bulbs ......................................................... 282
Side marker lamp ......................................................285
Standing lamp .....................................................97, 285
Taillamp assemblies ................................................. 287
Turn signal lamp .................................................97, 285
Exterior mirror, front passenger side,
parking position .......................................................... 78Exterior rear view mirrors .............................................. 77
Electrically folding ...................................................... 79
Parking position ..........................................................78
FFirst aid kit ..................................................................... 250
Flat tire
See Changing wheels .............................................. 267
Flexible service system (FSS) ........................................ 94
FSS indicator lamp ............................................. 85, 247
Floor plates
Removable .................................................................. 147
Fog lamp switch ............................................................. 103
Four ETS
LOW RANGE – 4-ETS+ ............................................ 222
Malfunction indicator lamp .................................... 243
Four wheel electronic traction system (4-ETS+) .......221
Malfunction indicator lamp .................................... 243
Fuel
Gasoline additives ..................................................... 318
Premium unleaded gasoline ................... 236, 315, 317
Fuel filler flap
Manual release ......................................................... 295
Fuel requirements ......................................................... 317