2002 MERCEDES-BENZ ML320 BAS malfunction

4 Contents
Instrument cluster displayMalfunction and
indicator lamps in
the instrument cluster .............240
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................240
Brake warning lamp .................. 241
Supplemental restraint system
(SRS) indicator lamp ..................242
Fuel reserve warning .................242Electronic stability program
(ESP) / Electronic traction
system (ETS) – warning lamp .. 243
BAS/ESP malfunction
indicator lamp ............................ 243
4-ETS malfunction
indicator lamp ............................ 243
LOW RANGE
indicator lamp ............................ 243
ABS malfunction
indicator lamp ............................ 244
Adjustable steering wheel –
indicator lamp ............................ 244
AIRBAG OFF
indicator lamp ............................ 244Seat belt warning lamp .............245
Charge indicator lamp ...............245
Low engine oil level
warning lamp ..............................246
Low engine coolant level
warning ........................................246
Low windshield and
headlamp washer system fluid
level warning lamp ....................247
Brake pad wear i
ndicator lamp ..............................247
FSS indicator ...............................247

84 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Indicator lamps in the instrument cluster
High beam
BAS malfunction, see page 243
ESP malfunction, see page 243
4-ETS+ malfunction, see page 243
ABS malfunction, see page 244
Brake pads worn down, see page 247
Engine oil level low, see page 246
Coolant level low, see page 246
Transmission in LOW RANGE mode,
see page 243ESP and 4-ETS+. Adjust driving to road
condition, see page 243
Brake fluid low, see page 241
EBP malfunction, see page 222
Parking brake engaged, see page 191
Front passenger airbag automatically
switched off, see page 55
Front fog lamp, see page 103
Steering wheel adjustment not locked,
see page 74
Fasten seat belts,
see page 245
Battery not being charged properly,
see page 245
SRS malfunction, see page 242
Fluid level for windshield and headlamp
washer system low, see page 247.
BAS
ESPABSLOW
RANGE
BRAKESRS

217 Driving systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Brake assist system (BAS)The BAS is designed to maximize the vehicle’s braking
capability during emergency braking maneuvers by
having maximum power boost applied to the brakes
more quickly in emergency braking conditions than
might otherwise be afforded solely by the driver’s
braking style. This can help reduce braking distances
over what ordinary driving and braking style might do.
The BAS complements the antilock brake system (ABS).
Applying the brakes very quickly results in maximum
BAS assistance.
To receive the benefit of the system you must apply
continuous full braking power during the stopping
sequence. Do not reduce brake pedal pressure.
Once the brake pedal is released, the BAS is deactivated.
The malfunction indicator lamp for the electronic
stability program (ESP) is combined with the BAS
malfunction indicator lamp.
Wa r n i n g !
BAS cannot prevent the natural laws of physics
from acting on the vehicle, nor can it increase
braking efficiency beyond that afforded by the
condition of the vehicle brakes and tires or the
traction afforded. The BAS cannot prevent
accidents, including those resulting from excessive
speed in turns, following another vehicle too
closely, or aquaplaning. Only a safe, attentive, and
skillful driver can prevent accidents. The
capabilities of a BAS equipped vehicle must never
be exploited in a reckless or dangerous manner
which could jeopardize the user’s safety or the
safety of others.

218 Driving systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
The BAS / ESP malfunction indicator lamp in the
instrument cluster comes on with the key in steering
lock position 2 and should go out with the engine
running.
If the BAS / ESP malfunction indicator lamp comes on
permanently while the engine is running, a malfunction
has been detected in either system. As a result, it is
possible that now only partial engine output will be
available. If the BAS malfunctions, the brake system
functions in the usual manner, but without BAS.If the charging voltage falls below 10 volts, the
malfunction indicator lamp comes on and the BAS and
the ESP are switched off. When the voltage is above this
value again, the malfunction indicator lamp should go
out and the BAS is operational.
With the ABS malfunctioning, the BAS is also switched
off. Both malfunction indicator lamps come on with the
engine running.
If the BAS / ESP malfunction indicator lamp stays
illuminated, have the BAS or ESP checked at your
authorized Mercedes-Benz Light Truck Center as soon
as possible.

219 Driving systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Antilock brake system (ABS)
Important!
The ABS improves steering control of the vehicle during
hard braking maneuvers.
The ABS prevents the wheels from locking up above a
vehicle speed of approximately 5 mph (8 km / h)
independent of road surface conditions.
At the instant one of the wheels is about to lock up, a
slight pulsation can be felt in the brake pedal,
indicating that the ABS is in the regulating mode. Keep
firm and steady pressure on the brake pedal while
experiencing the pulsation.
Continuous steady brake pedal pressure results in
applying the advantages of the ABS, namely braking
power and ability to steer the vehicle.In the case of an emergency brake maneuver keep
continuous full pressure on the brake pedal. In this
manner only can the ABS be most effective.
On slippery road surfaces, the ABS will respond even
with light brake pedal pressure because of the
increased likelihood of locking wheels. The pulsating
brake pedal can be an indication of hazardous road
conditions and functions as a reminder to take extra
care while driving.
ABS control
The ABS malfunction indicator lamp- in the
instrument cluster comes on with the key in steering
lock position 2 and should go out with the engine
running.
When the ABS malfunction indicator lamp- in the
instrument cluster comes on while the engine is
running, it indicates that the ABS has detected a
malfunction and has switched off. In this case, the brake
system functions in the usual manner, but without
antilock assistance.
With the ABS malfunctioning, the BAS, EBP, ESP and
4-ETS+ are also switched off. The malfunction indicator
lamps come on with the engine running.
Wa r n i n g !
Do not pump the brake pedal, rather use firm,
steady brake pedal pressure. Pumping the brake
pedal defeats the purpose for ABS and significantly
reduces braking effectiveness.

223 Driving systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Electronic stability program (ESP)
The ESP enhances directional control and reduces
driving wheel spin of the vehicle under various driving
conditions.
Over-/understeering of the vehicle is counteracted by
applying brakes to the appropriate wheel to create a
countervailing vehicle movement. Engine torque is also
limited. The ESP warning lamp, located in the
speedometer dial, starts to flash when ESP is in
operation.Important!
If the ESP warning lampv flashes:
•During take-off apply as little throttle as possible.
•While driving ease up on the accelerator.
•Adapt your speed and driving to the prevailing road
conditions.
•Do not switch off the ESP.
Caution!
If the vehicle is towed with the front axle raised (see
towing the vehicle on page 277), the engine must be
shut off (key in steering lock position 0 or 1). Otherwise,
the ESP will immediately be engaged and will apply the
rear wheel brakes.
Notes:
The malfunction indicator lamp for the ESP is combined
with that of the BAS.
The yellow BAS / ESP malfunction indicator lamp¿
in the instrument cluster and the yellow ESP warning
lampv in the speedometer dial come on with the
key in steering lock position 2. They should go out with
the engine running.
Wa r n i n g !
ESP cannot prevent the natural laws of physics
from acting on the vehicle, nor can it increase the
traction afforded. The ESP cannot prevent
accidents, including those resulting from excessive
speed in turns, or aquaplaning. Only a safe,
attentive, and skillful driver can prevent accidents.
The capabilities of an ESP equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user’s safety or
the safety of others.

224 Driving systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
If the BAS / ESP malfunction indicator lamp¿ comes
on continuously with the engine running, a malfunction
has been detected in either system. Only partial engine
output will be available.
If the BAS malfunctions, the brake system functions in
the usual manner, but without BAS.
If the BAS / ESP malfunction indicator lamp stays
illuminated, have the BAS or ESP checked at your
authorized Mercedes-Benz Light Truck Center as soon
as possible.
With the ABS malfunctioning, the ESP is also switched
off.
Driving the vehicle with varied size tires will cause the
wheels to rotate at different speeds, therefore the ESP
may activate (yellow ESP warning lampv in
speedometer dial comes on). For this reason, all wheels,
including the spare wheel, must have the same tire
outside diameter.
When testing the parking brake on a brake test
dynamometer, the engine must be shut off. Otherwise,
the ESP will immediately be engaged and will apply the
rear wheel brakes.In winter operation, the maximum effectiveness of the
ESP is only achieved with Mercedes-Benz recommended
M+S rated radial-ply tires and / or snow chains.
Synchronizing ESP
If the power supply was interrupted (battery
disconnected or empty), the BAS / ESP malfunction
indicator lamp may be illuminated with the engine
running.
Turn steering wheel completely to the left and then to
the right. The BAS / ESP malfunction indicator lamp
should go out.
If battery voltage drops below 10 volts, the indicator
lamp comes on and the brake assist system (BAS) is
deactivated. If the battery voltage rises and exceeds
10 volts, the BAS / ESP malfunction indicator lamp goes
out, and brake assist system (BAS) is functional again.
After driving off the BAS / ESP malfunction indicator
lamp should go out after approximately 110 - 220 yd
(100 - 200 m).

239 Contents - Instrument cluster display
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Instrument cluster displayMalfunction and
indicator lamps in
the instrument cluster .............240
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................240
Brake warning lamp .................. 241
Supplemental restraint system
(SRS) indicator lamp ..................242
Fuel reserve warning .................242Electronic stability program
(ESP) / Electronic traction
system (ETS) – warning lamp .. 243
BAS/ESP malfunction
indicator lamp ............................ 243
4-ETS malfunction
indicator lamp ............................ 243
LOW RANGE
indicator lamp ............................ 243
ABS malfunction
indicator lamp ............................ 244
Adjustable steering wheel –
indicator lamp ............................ 244
AIRBAG OFF
indicator lamp ............................ 244Seat belt warning lamp .............245
Charge indicator lamp ...............245
Low engine oil level
warning lamp ..............................246
Low engine coolant level
warning ........................................246
Low windshield and
headlamp washer system fluid
level warning lamp ....................247
Brake pad wear i
ndicator lamp ..............................247
FSS indicator ...............................247