2002 MAZDA MODEL PROTÉGÉ power steering fluid

8-1
Form No. 8Q36-EA-01F
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................. 8- 2
Introduction ............................................................................. 8- 2
Scheduled Maintenance
.............................................................. 8- 3
Scheduled Maintenance (Except Chile) .................................. 8- 3
Scheduled Maintenance (Chile) .............................................. 8- 6
Owner Maintenance
.................................................................... 8- 8
Owner Maintenance Schedule ................................................. 8- 8
Owner Maintenance Precautions ............................................. 8- 9
Engine Compartment Overview .............................................. 8-10
Engine Oil ................................................................................ 8-11
Engine Coolant ........................................................................ 8-14
Brake/Clutch Fluid .................................................................. 8-16
Power Steering Fluid ............................................................... 8-18
Automatic Transaxle Fluid (ATF) ........................................... 8-18
Washer Fluid ............................................................................ 8-20
Body Lubrication ..................................................................... 8-21
Air Filter .................................................................................. 8-21
Wiper Blades ........................................................................... 8-22
Battery ..................................................................................... 8-25
Tires ......................................................................................... 8-26
Light Bulbs .............................................................................. 8-30
Fuses ........................................................................................ 8-39
Appearance Care
......................................................................... 8-43
How to Minimize Environmental Paint Damage ..................... 8-43
Exterior Care ........................................................................... 8-45
Interior Care ............................................................................ 8-48
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q36-EA-01F

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
*2: If the vehicle is operated in cold districts { below -18 degrees C (0 degrees F) }, replace the timing belt at
96,000 km (60,000 miles).
Maintenance
Interval
Maintenance
ItemNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 Km 8 1624324048566472808896
(×1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearanceI
Engine timing belt
*2Inspect at 96,000 km (60,000 miles)
Replace every 168,000 km (105,000 miles)
Drive belts (tension) II
Engine oilExcept Puerto RicoRRRRRRRRRRRR
Puerto RicoReplace every 5,000 km (3,000 miles) (or 3 months)
Engine oil filterRRRRRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant levelIIIIIIIIIIII
Idle speedII
Air filter
I
*1R
I *1R
Fuel lines & hoses*1II
Hoses & tubes for emission*1I
Spark plugsRR
Function of all lightsIIIIIIIIIIII
Brake lines, hoses & connectionsII
Brake & clutch fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakesII
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation & linkagesII
Power steering fluid levelIIIIIIIIIIII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts & nuts on chassis & bodyIIII
Exhaust system heat shieldsII
All locks & hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
Refrigerant amount (if installed) IIII
Compressor operation (if installed) IIII
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8-7
Maintenance and Care
Scheduled Maintenance
Form No. 8Q36-EA-01F
I
: Inspect: Inspect and clean, repair, adjust, or replace if necessary . R: Replace
L
: Lubricate T
: Tightenan
*5: If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, change the brake fluid annually.
*6: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper
blades), and power windows.
Maintenance
Interval
Maintenance
ItemNumber of months or km (miles), whichever comes first
Months 6 121824303642485460667278849096
×1000 Km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
(×1000 Miles) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
E.G.R. system (if installed)IIIIIIII
Battery electrolyte level
and specific gravityIIIIIIII
Brake and clutch pedalsIIIIIIIIIIIIIIII
Brake lines, hoses and
connectionsIIIIIIII
Brake fluid*
5I I IRI I IRI I IRI I IR
Clutch fluidIIIIIIIIIIIIIIII
Parking brakeIIIIIIIIIIIIIIII
Power brake unit and hosesIIIIIIII
Disc brakesIIIIIIIIIIIIIIII
Drum brakesIIIIIIII
Power steering fluid and linesIIIIIIIIIIIIIIII
Steering operation and gear
housingIIIIIIII
Steering linkage, tie rod ends and
armsIIIIIIII
Manual transaxle oilRR
Automatic transaxle fluid levelIIII III
Automatic transaxle fluid
RRR
Front and rear suspension and
ball jointsIIII
Driveshaft dust bootsIIII
Exhaust system heat shieldsIIII
Wheel nutsTTTTTTTT
Bolts and nuts on chassis and
bodyTTTTTTTT
All electrical system
*6 IIIIIIII
Headlight alignmentIIIII
Body condition (for rust,
corrosion and perforation)Ins
pect annually
Tires
(including spare tire, with
inflation pressure adjustment)IIIIIIII
Hinges and catchesLLLLLLLL
Road testIIIIIIIIIIIIIIII
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8-8
Maintenance and Care
Form No. 8Q36-EA-01F
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.

When Refueling
•Brake and clutch fluid level (page 8-16)
•Engine coolant level (page 8-14)
•Engine oil level (page 8-11)
•Washer fluid level (page 8-20)

At Least Monthly
•Tire inflation pressures (page 8-27)

At Least Twice a Year (For Example, Every Spring and Fall)
•Automatic transaxle fluid level (page 8-18)
•Power steering fluid level (page 8-18)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
•Air filter (page 8-21)
•Engine coolant (page 8-14)
•Engine oil (page 8-12)
Owner Maintenance Schedule
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8-10
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F
Engine Compartment Overview
Automatic transaxle fluid-level dipstick (only for automatic transaxle)
Brake/Clutch fluid reservoir
Battery
Fuse block
Engine coolant reservoir
Air filter
Cooling system cap Engine oil dipstick Engine oil filter 1.6-liter engine
1.8 and 2.0-liter enginesEngine oil-filler cap
Power steering
fluid reservoir
Windshield washer
fluid reservoir
Automatic transaxle fluid-level dipstick (only for automatic transaxle)
Brake/Clutch fluid reservoir
Battery
Fuse block
Engine coolant reservoir
Air filter Cooling system cap Engine oil filter Engine oil-filler cap
Engine oil dipstick
Power steering
fluid reservoir
Windshield washer
fluid reservoir
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8-18
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F

Inspecting Power Steering Fluid
Level
Inspect the fluid level in the reservoir at
each engine oil change with the engine off
and cold. Add fluid if necessary; it does
not require periodic changing.
The level must be kept between MIN and
MAX.
Visually examine the lines and hoses for
leaks and damage.
If new fluid is required frequently, consult
an Authorized Mazda Dealer.

Inspecting Automatic Transaxle
Fluid Level
The automatic transaxle fluid level should
be inspected regularly. Measure it as
described below.
The volume of fluid changes with the
temperature. Fluid must be checked at idle
without driving at normal operating
temperature.
1. Park on a level surface and set the
parking brake firmly.
2. Idle the engine about two minutes.
Push down on the brake pedal.
3. Move the shift lever through all ranges
and set it at P.
Power Steering Fluid
To avoid damage to the power steering
pump, don’t operate the vehicle for
long periods when the power steering
fluid level is low.
NOTE
Use specified power steering fluid
(page 10-4).
CAUTION
Automatic Transaxle Fluid
(ATF)
•Low fluid level causes transaxle
slippage. Overfilling can cause
foaming, loss of fluid, and transaxle
malfunction.
•Use specified fluid (page 10-4). A
nonspecified fluid could result in
transaxle malfunction and failure.
CAUTION
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10-4
Form No. 8Q36-EA-01F
Specifications

Engine

Electrical System

Lubricant Quality
*Refer to the recommended SAE viscosity numbers on page 8-11.
Specifications
ItemModel
1.6-liter engine 1.8-liter engine 2.0-liter engine
Type DOHC-16V in-line, 4-cylinder
Bore×Stroke78.0×83.6 mm
(3.07×3.29 in) 83.0×85.0 mm
(3.27×3.35 in) 83.0×92.0 mm
(3.27×3.62 in)
Displacement1,598 ml
(1,598 cc, 97.5 cu in) 1,840 ml
(1,840 cc, 112.2 cu in) 1,991 ml
(1,991 cc, 121.5 cu in)
Compression ratio 9.0 9.1
ItemModel
1.6-liter engine 1.8 and 2.0-liter engines
Battery12V-40AH/5HR 12V-40AH/5HR
12V-48AH/5HR 12V-52AH/5HR
Alternator 12V-70A 12V-80A
Starter 12V-0.8 kW 12V-1.0 kW
Spark-plug numberMAZDA—BP13 18 110, BP14 18 110
NGK ZFR5F-11, ZFR6F-11 BKR5E-11, BKR6E-11
DENSO KJ16CR11, KJ20CR11 K16PR-U11, K20PR-U11
CHAMPION—RC8YC4, RC10YC4
Spark-plug gap 1.0—1.1 mm (0.040—0.043 in)
LubricantClassification
API Service ILSAC
Engine oil
*
SG (Energy Conserving II) —
SH (Energy Conserving II) GF-I
SJ GF-II
SL GF-III
Lubricant Classification
Manual transaxle oilAny temperatureAPI Service GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F) API Service GL-4 or GL-5
SAE 80W-90
Automatic transaxle fluid ATF M-V
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake/Clutch fluid SAEJ1703 or FMVSS116 DOT-3
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11-4
Index
Form No. 8Q36-EA-01F
I
Ignition
Keys
............................................ 3-2
Switch
......................................... 5-2
Illuminated Entry System
................ 6-35
In Case of Emergency
........................ 7-1
Indicator Lights
................................ 5-24
Cruise set
.................................. 5-31
Headlight high-beam
................ 5-31
O/D OFF
................................... 5-31
Instrument Cluster
........................... 5-20
Interior Care
..................................... 8-48
Interior Lights
.................................. 6-35
J
Jump-Starting ................................... 7-15
K
Keyless Entry System ........................ 3-2
Keys
................................................... 3-2
L
Label Information ............................ 10-2
Lane-Change Signals
....................... 5-34
Liftgate
............................................... 3-9
Light Bulbs
Replacement
............................. 8-30
Specifications
........................... 10-7
Lighter
.............................................. 6-37
Lighting Control
.............................. 5-33
Lubricant Quality
............................. 10-4
Luggage Compartment
.................... 3-10
Luggage Compartment Light
........... 6-37
M
Maintenance ....................................... 8-1
Introduction
................................. 8-2
Owner maintenance
precautions
.................................. 8-9
Owner maintenance schedule
..... 8-8
Scheduled
.................................... 8-3
Manual Transaxle Operation
.............. 5-8
Map Lights
....................................... 6-36
Meters and Gauges
........................... 5-20
Mirrors
Outside mirrors
......................... 3-24
Rearview mirror
........................ 3-25
Money-Saving Suggestions
................ 4-6
O
Odometer and Trip Meter ................ 5-21
Outside Mirrors
................................ 3-24
Overhead Lights
............................... 6-36
Overheating
...................................... 7-13
Overloading
...................................... 4-10
P
Paint Damage ................................... 8-43
Parking Brake
..................................... 5-5
Parking in an Emergency
................... 7-2
Power Door Locks
............................. 3-8
Power Steering
................................. 5-13
Fluid
.......................................... 8-18
Power Windows
............................... 3-15
Push-Starting
.................................... 7-17
R
Rear Door Child Safety Lock ............. 3-8
Rear Seat
............................................2-5
Rear Window Defroster
................... 5-37
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