2002 MAZDA MODEL B4000 4WD maintenance

Temperature A B C
The temperature grades are A (the highest), B, and C, representing the
tire’s resistance to the generation of heat and its ability to dissipate heat
when tested under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the material of the tire
to degenerate and reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a level of performance
which all passenger car tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by
law.WARNING: The temperature grade for this tire is established
for a tire that is properly inflated and not overloaded.
Excessive speed, underinflation, or excessive loading, either
separately or in combination, can cause heat buildup and
possible tire failure.
SERVICING YOUR TIRES
Checking the tire pressure
• Use an accurate tire pressure gauge.
• Check the tire pressure when tires are cold, after the vehicle has been
parked for at least one hour or has been driven less than 5 km (3
miles).
• Adjust tire pressure to recommended specifications found on the
Certification Label or the Tire Label.
WARNING: Improperly inflated tires can affect vehicle
handling and can fail suddenly, possibly resulting in loss of
vehicle control.
Tire rotation
Because your vehicle’s tires perform different jobs, they often wear
differently. To make sure your tires wear evenly and last longer, rotate
them as indicated in the service maintenance section. If you notice that
the tires wear unevenly, have them checked.
The following procedure applies to vehicles equipped with single rear
wheels, if your vehicle is equipped with dual rear wheels it is
recommended that only the front wheels be rotated (side to side).
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•Four tire rotation
• Five tire rotation
Replacing the tires
Replace the tires when the wear
band is visible through the tire
treads.
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WARNING: When replacing full size tires, never mix radial
bias-belted, or bias-type tires. Use only the tire sizes that are
listed on the Certification Label. Make sure that all tires are
the same size, speed rating, and load-carrying capacity. Use only
the tire combinations recommended on the label. If you do not
follow these precautions, your vehicle may not drive properly
and safely and an accident can occur.
WARNING: Make sure that all replacement tires are of the
same size, type, load=carrying capacity and tread (e.g., “All
Terrain”, etc.), as originally offered by Mazda. Failure to do so
can result in tire failure and a serious accident.
WARNING: Do not replace your tires with “high performance”
tires or larger size tires.
WARNING: Failure to follow these precautions may adversely
affect the handling of the vehicle, damage parts of the tire and
make it easier for the driver to lose control and roll over.
Tires that are larger or smaller than your vehicle’s original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS WARNING: Driving too fast for conditions creates the
possibility of loss of vehicle control. Driving at very high speeds
for extended periods of time may result in damage to vehicle
components.
NOTE: Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use snow tires and chains, it is
recommended that steel wheels are used of the same size and
specifications as those originally installed.
Follow these guidelines when using snow tires and chains:
• Do not use tire chains on aluminum wheels. Chains may chip the
wheels.
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•Use only SAE Class S chains.
• Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
Drive cautiously. If you hear the cables rub or bang against the
vehicle, stop and retighten them. If this does not work, remove
the cables to prevent vehicle damage.
• If possible, avoid fully loading your vehicle.
• Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
• The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
REFILL CAPACITIES
Fluid Mazda Part
NameApplication Capacity
Engine oil
(includes filter
change) Mazda SAE 5W-
20 Super
Premium Motor
Oil2.3L engine 3.8L (4.0
quarts.)
3.0L V6 engines 4.3L (4.5 quarts)
Mazda SAE 5W-
30 Super
Premium Motor
Oil 4.0L V6 engine 4.7L (5.0
quarts)
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll
Fill to line on
reservoir
Power steering
fluid Mazda
MERCON
AT FAll
Fill to range on
dipstick
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FluidMazda Part
NameApplication Capacity
Transmission
fluid
1Mazda
MERCON AT F5-speed manual 2.65L (2.8
quarts)2
Mazda
MERCONV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)3
4x4 vehicles
with automatic
and 3.0L or 4.0L
9.8L (10.3
quarts)3
Engine coolant4Premium Engine
Coolant
2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission 9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission 14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission 14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission 13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission 12.5L (13.2
quarts)
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FluidMazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base) 75.7L (20.0
gallons)
SuperCab 73.8L (19.5 gallons)
Transfer Case
Fluid Mazda
MERCON
AT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricant Mazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle Lubricant All
2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluid Ultra-Clear
Windshield
Washer
ConcentrateAll
2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCONV are not interchangeable. DO NOT
mix MERCON and MERCONV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Use Mazda Premium Engine Coolant (green in color). DO NOT USE
Mazda Extended Life Engine Coolant (orange in color). Refer to Adding
engine coolant, in the Maintenance and Care chapter.
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5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
engines SAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracks Multi-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission). Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCON
AT F
Automatic transmission (5R44E
and 5R55E) MERCONV AT F
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
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1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCONV are not interchangeable. DO NOT
mix MERCON and MERCONV. Refer to your service maintenance
section to determine the correct service interval.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm (0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDISEDIS
Compression
ratio 9.7:1
9.14:19.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) / 1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
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