2002 MAZDA 6 oil pressure

CONTROL SYSTEM
F1–41
F1
3KManual down*
5, 11Down switch
Ignition switch
ONDetects down-
shift operation
of selector lever
in M range
Below 1.0
•
Inspect down switch
• Inspect related
harness
Others B+
—*
14————
3L — — — — —
3M — — — — —
3N Manual up*
5, 11Up switch
Ignition switch
ONDetects up-shift
operation of
selector lever in
M range
Below 1.0
•
Inspect up switch
• Inspect related
harness
Others B+
—*
14————
3O — — — — —
3P Shift solenoid E
control*
11Shift solenoid E Detects TCC operation B+
•Inspect shift solenoid
E
• Inspect related
harness
Others Below 1.0
—*
14————
3Q HOLD*
4, 11HOLD switch
Ignition switch
ONHOLD switch
pushed
Below 1.0
•
Inspect HOLD switch
• Inspect related
harness
Others B+
M range*
5, 11M range switch Ignition switch
ONManual mode Below 1.0
•Inspect M range
switch
• Inspect related
harness
Others B+
—*
14————
3R — — — — —
3S Shift solenoid D
control*
11Shift solenoid D Selector lever is at P, N position B+
•Inspect shift solenoid
D
• Inspect related
harness
Others Below 1.0
—*
14————
3T Oil pressure*
11Oil pressure
switch Oil pressure switch ON Below 1.0
•Inspect oil pressure
switch
• Inspect related
harness
Oil pressure switch OFF
B+
—*
14————
3U — — — — —
3V Pressure control
solenoid (–)*
11Pressure control
solenoid valve •
Inspect using the wave profile.
(See F 1–4 4 In sp ectio n U sing A n
O scillo sc o pe ( Refe ren ce ).) •
Inspect pressure
control solenoid valve
• Inspect related
harness
—*
14————
3W — — — — — 3X — — — — —
3Y Pressure control
solenoid (+)*
11Pressure control
solenoid valve •
Inspect using the wave profile.
(See F 1–4 4 In sp ectio n U sing A n
O scillo sc o pe ( Refe ren ce ).) •
Inspect pressure
control solenoid valve
• Inspect related
harness
—*
14————
3Z — — — — —
3AA — — — — —
4A HO2S (Front)
heater control HO2S (Front)
heater•
Inspect using the wave profile.
(See F 1–4 4 In sp ectio n U sing A n
O scillo sc o pe ( Refe ren ce ).) •
Inspect HO2S (Front)
heater.
• Inspect related
harness
Terminal Signal Connected to Test condition
Voltage
(V) Action

F1–42
CONTROL SYSTEM
4B Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+•Inspect cooling fan
relay
•Inspect related
harness A/C operating Below 1.0
4CVAD control*
5VAD control
solenoid valveIgnition switch
ONEngine speed
below 5,800
rpmB+
•Inspect VAD control
solenoid valve
•Inspect related
harness Engine speed
above 5,800
rpmBelow 1.0
—*
7————
4DHO2S (Rear) heater
controlHO2S (Rear)
heaterIgnition switch
ONEngine speed
below 4,000
rpmB+
•Inspect HO2S (Front)
heater.
•Inspect related
harness Engine speed
above 4,000
rpmBelow 1.0
4EEGR valve #1 coil
controlEGR valve
(terminal E)Ignition switch ON Below 1.0•Inspect EGR valve
•Inspect related
harness Idle Below 1.0
4F Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+
•Inspect cooling fan
relay
•Inspect related
harness A/C operating
and refrigerant
pressure switch
(middle) ONBelow 1.0
4G IAC (+) IAC valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect IAC valve
•Inspect related
harness
4HEGR valve #2 coil
controlEGR valve
(terminal A)Ignition switch ON B+•Inspect EGR valve
•Inspect related
harness Idle B+
4I Starter relay controlStarter relay
(MTX)
TR switch (ATX)Under any condition Below 1.0•Perform “On-Board
Diagnostic Test”
•Inspect related
harness
4J IAC (–)IAC valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect IAC valve
•Inspect related
harness
4KEGR valve #3 coil
controlEGR valve
(terminal B)Ignition switch ON B+•Inspect EGR valve
•Inspect related
harness Idle B+
4L Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+•Inspect cooling fan
relay
•Inspect related
harness A/C operating Below 1.0
4MOCV control*
5OCV•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect OCV valve
•Inspect related
harness
—*
7————
4NEGR valve #4 coil
controlEGR valve
(terminal F)Ignition switch ON Below 1.0•Inspect EGR valve
•Inspect related
harness Idle Below 1.0
4O A/C A/C relayA/C operating Below 1.0•Inspect A/C relay
•Inspect related
harness A/C not operating B+
4PFuel pump
control*
10Fuel pump relayIgnition switch ON B+•Inspect fuel pump
relay
•Inspect related
harness Cranking Below 1.0
Idle Below 1.0
—*
9———— Terminal Signal Connected to Test conditionVoltage
(V)Action

TROUBLESHOOTING
F1–59
F1
X: Applicable
Possible factor
Troubleshooting itemVariable valve timing system malfunction (L3 engine
model)
VICS malfunction
Engine overheating
Air cleaner element clogging or restriction
Air leakage from intake-air system (Loose tubes,
cracks, gaskets breakage)
IAC valve improper operation
Throttle body malfunction
VICS malfunction (L3 engine model)
VACS malfunction (L3 engine model)
Vacuum leakage (Vacuum hose damage, misrouting)
Ignition coil malfunction (e.g. open, short or cracks)
Initial ignition timing misadjustment (CKP sensor &
crankshaft pulley misadjustment)
Spark plug malfunction
High-tension leads malfunction (Cracks, open, low
resistance)
CKP sensor is damaged. (e.g. open or short circuits )
Crankshaft pulley is damaged
Improper gap between CKP sensor and crankshaft
Fuel pump malfunction (Mechanically or electrically)
Pressure regulator malfunction
Fuel hoses restriction or clogging
1 Melting of main or other fuses2 MIL illuminates x x x x x3 Will not crank4 Hard to start/long crank/erratic start/erratic
crankx x x x x x xxxxxx
5 Engine stalls. x x x x x xxxxxxxxxxx6 Cranks normally but will not start x x x x xxxxxxxxxxx7 Slow return to idle x8 Engine runs rough/rolling idle x x x x x x x x xxxxxxx9 Fast idle/runs on x x10 Low idle/stalls during deceleration x x xEngine stalls/quits. Acceleration/cruise x x x x x x x x xxxxxxxEngine runs rough. Acceleration/cruise x x x x x x x x xxxxxxxMissesAcceleration/cruise x x x x x x x x xxxxxxxBuck/jerk Acceleration/cruise/dece
lerationxxx x xx x x x xxxxxx
Hesitation/stumble Acceleration x x x x x x x x xxxxxxx
11
Surges Acceleration/cruise x x x x x x x x xxxxxxx
12 Lack/loss of powerAcceleration/cruise x x x x x x x x xxxxxxx13 Knocking/pingingAcceleration/cruise x x x14 Poor fuel economy x x x x x x x15 Emission compliance x x x x x x x x x16 High oil consumption/leakage17 Cooling system
concernsOverheating
18 Cooling system
concernsRuns cold
19 Exhaust smoke x x x x x x20 Fuel odor (in engine compartment)x21 Engine noise x x x22 Vibration concerns (engine)23 A/C does not work sufficiently.24 A/C is always on or A/C compressor runs
continuously.
25 A/C is not cut off under WOT conditions.26 Exhaust sulfur smell x x x x27 Constant voltage28 Spark plug condition x x x x x x29 ATX concernsUpshift/downshift
engagementSee Section K, TROUBLESHOOTING
A6E39802002

F1–60
TROUBLESHOOTING
X: Applicable
Possible factor
Troubleshooting item
Injectors malfunction (Leakage or clogging, inope-rative
Fuel leakage from fuel system (including insulator,
injector O-ring)
Fuel filters restriction or clogging
CMP sensor is damaged. (e.g. open or short circuit)
Camshaft is damaged.
Improper air/fuel mixture ratio control
Exhaust system restriction or clogging
Catalytic converter malfunction
EGR system malfunction (Unleaded gasoline models)
EVAP control system malfunction
PCV valve malfunction
Constant voltage supply circuit malfunction
Main relay malfunction (Mechanically or electrically)
ECT sensor malfunction
TR sensor misadjustment (ATX)
TR sensor malfunction (ATX)
Break switch and related circuit malfunction
Manifold absolute pressure sensor and related circuit
malfunction
HO2S and related circuit malfunction (Unleaded
gasoline models)
Variable resistor misadjustment (Leaded gasoline
models)
Improper electrically controlled 4WD system operation
1 Melting of main or other fuses2 MIL illuminates x x x x x x x3 Will not crankxx4 Hard to start/long crank/erratic start/erratic
crankx xx xxx x
5 Engine stalls. After start/at idle x x x x x x x x x6 Cranks normally but will not start x x x xxxxxx x7 Slow return to idlex8 Engine runs rough/rolling idle xxxxxx xxx x9 Fast idle/runs onx10 Low idle/stalls during deceleration x x x x xEngine stalls/quits.Acceleration/cruisex xxxxx xxxxx xEngine runs rough. Acceleration/cruisex xxxxx xxxxx xMissesAcceleration/cruisex xxxxx xxxxx xBuck/jerk Acceleration/cruise/
decelerationx xxxxx xxxxx x
Hesitation/stumble Acceleration xxxxxx xxxxx x
11
Surges Acceleration/cruise xxxxxx xxxxx x
12 Lack/loss of power Acceleration/cruise x x x x x x x x13 Knocking/pingingAcceleration/cruise x14 Poor fuel economy x x x x x x15 Emission compliancexxxxxxxxx x16 High oil consumption/leakage x17 Cooling system concerns Overheating18 Cooling system concernsRuns cold19 Exhaust smoke x x20 Fuel odor (in engine compartment) x x21 Engine noise22 Vibration concerns (engine)x23 A/C does not work sufficiently.24 A/C is always on or A/C compressor runs
continuously.
25 A/C is not cut off under WOT conditions.26 Exhaust sulfur smell x x27 Constant voltage x x x x x28 Spark plug condition x x x x29 ATX concernsUpshift/downshift/en
gagementSee Section K, TROUBLESHOOTING
A6E39802003

TROUBLESHOOTING
F1–61
F1
End Of Sie
X: Applicable
Possible factor
Troubleshooting itemIAT sensor and related circuit malfunction
Barometric pressure sensor malfunction
Neutral or clutch switch and related circuit
malfunction (MTX)
MAF sensor and related circuit malfunction
Knock sensor and related circuit malfunction
TP sensor and related circuit malfunction
TP sensor misadjustment (including looseness)
P/S pressure switch and related circuit
malfunction
Improper refrigerant charging amount
A/C relay (A/C control signal circuit malfunction
A/C compressor magnetic clutch malfunction
Condenser fan system malfunction
Improper load signal input
Clutch slippage
ATX related parts malfunction
VSS and related circuit malfunction
Improper ATF level
Brake dragging
Loose parts
Improper balance of wheels and tires
Drive line malfunction
Suspension malfunction
PATS operating (if equipped)
1 Melting of main or other fuses2 MIL illuminates x x x x x x x x3 Will not crankx4 Hard to start/long crank/erratic
start/erratic crankx
5 Engine stalls. After start/at idle x x x x6 Cranks normally but will not startx7 Slow return to idle8 Engine runs rough/rolling idle x x x x x x9 Fast idle/runs onx10 Low idle/stalls during deceleration x x x x x xEngine stalls/quits.Acceleration/cruisex x xx xx xxxEngine runs rough. Acceleration/cruisex x xx xx xxxMissesAcceleration/cruisex xx xx xxxBuck/jerk Acceleration/cruise
/decelerationx xx xx xxx
Hesitation/stumble Acceleration x x x x x x x x x
11
Surges Acceleration/cruise x x x x x x x x
12 Lack/loss of power Acceleration/cruise x x x x x x x x13 Knocking/pingingAcceleration/cruise x x x14 Poor fuel economy x x x x x15 Emission compliance x16 High oil consumption/leakage17 Cooling system
concernsOverheating x x x
18 Cooling system
concernsRuns cold x
19 Exhaust smoke20 Fuel odor (in engine compartment)21 Engine noisex22 Vibration concerns (engine)xxxx23 A/C does not work sufficiently. x x x24 A/C is always on or A/C compressorruns continuously.xx25 A/C is not cut off under WOT conditions x x26 Exhaust sulfur smell27 Constant voltage x x x x x x28 Spark plug condition x x29 ATX concernsUpshift/downshift/e
ngagementSee Section K, TROUBLESHOOTING
A6E39802004

TROUBLESHOOTING
F1–63
F1
End Of Sie
4 Is strong blue spark visible at each disconnected
high-tension lead while cranking engine?Yes Inspect for following:
•Spark plugs malfunction
•CMP sensor is improperly installed.
•Trigger wheel damage on camshaft
•Open or short circuit on CMP sensor
•Open or short circuit between CMP sensor and
PCM terminal 2J or 2M
Repair or replace malfunctioning parts.
If okay, go to next step.
No Inspect following:
•High-tension leads
•Ignition coil and connector
5 Install fuel pressure gauge between fuel pipe
and fuel distributor.
Start engine and run it at idle.
Measure fuel line pressure at idle.
Is fuel line pressure correct at idle?Yes Go to next step.
NoZero or low:
Inspect for clogged fuel line.
If okay, replace fuel pump unit
High:
Replace fuel pump unit.
6 Inspect for VTCS operation.
Does VTCS work properly?Yes Go to next step.
No Repair or replace malfunctioning parts.
7Note
•The following test should be performed for
vehicles with variable valve timing control
system. Go to next step for vehicles
without variable valve timing control
system.
Inspect for variable valve timing control system
operation.
Does variable valve timing control system work
properly?Yes Go to next step.
No Repair or replace malfunctioning parts.
8Note
•The following test should be performed for
vehicles with VIS. Go to next step for
vehicles without VIS.
Inspect for VIS operation.
Does VIS work properly?Yes Go to next step.
No Repair or replace malfunctioning parts.
9 Remove and shake PCV valve.
Does PCV valve rattle?Yes Go to next step.
No Replace PCV valve.
10 Inspect for restriction in the exhaust system.
Is there any restriction?Yes Inspect exhaust system.
No Go to next step.
11 Inspect for contaminated MAF sensor.
Is there any contamination?Yes Go to next step.
No Inspect for cause.
12 Inspect MAF sensor for contamination.
Is there any contamination?Yes Replace MAF sensor.
No Go to Step 14. (2WD)
Go to next step. (4WD)
13 Inspect electrically controlled 4WD system
operation.
Is operation of electrically controlled 4WD
system okay?Yes Go to next step.
No Repair or replace malfunctioning parts.
14 Is engine compression correct? Yes Inspect valve timing.
No Inspect for cause.
15 Verify test results.
•If okay, return to diagnostic index to service any additional symptoms.
•If malfunction remains, replace PCM. STEP INSPECTION RESULTS ACTION

F2–2

MASS AIR FLOW (MAF)/INTAKE AIR
TEMPERATURE (IAT) SENSOR
INSPECTION ................................................ F2-74
INTAKE AIR TEMPERATURE (IAT)
SENSOR NO.2 INSPECTION....................... F2-75
ENGINE COOLANT TEMPERATURE (ECT)
SENSOR REMOVAL/INSTALLATION .......... F2-76
ENGINE COOLANT TEMPERATURE (ECT)
SENSOR INSPECTION ................................ F2-76
FUEL TEMPERATURE SENSOR
INSPECTION ................................................ F2-77
BOOST SENSOR INSPECTION ..................... F2-78
FUEL PRESSURE SENSOR INSPECTION .... F2-79
CAMSHAFT POSITION (CMP) SENSOR
REMOVAL/INSTALLATION .......................... F2-80
CAMSHAFT POSITION (CMP) SENSOR
INSPECTION ................................................ F2-80
CRANKSHAFT POSITION (CKP) SENSOR
REMOVAL/INSTALLATION .......................... F2-81
CRANKSHAFT POSITION (CKP) SENSOR
INSPECTION ................................................ F2-82
CALIBRATION RESISTOR INSPECTION ....... F2-83
INJECTOR DRIVER MODULE (IDM)
INSPECTION ................................................ F2-84
ON-BOARD DIAGNOSTIC................................. F2-85
ON-BOARD DIAGNOSTIC TEST .................... F2-85
DTC CONFIRMATION PROCEDURE ............. F2-85
KOEO/KOER SELF-TEST PROCEDURE ....... F2-86
AFTER REPAIR PROCEDURE ....................... F2-86
DTC TABLE ..................................................... F2-87
DTC P0016 ...................................................... F2-88
DTC P0088 ...................................................... F2-89
DTC P0091 ...................................................... F2-90
DTC P0092 ...................................................... F2-92
DTC P0093 ...................................................... F2-94
DTC P0097 ...................................................... F2-95
DTC P0098 ...................................................... F2-97
DTC P0102 ...................................................... F2-99
DTC P0103 .................................................... F2-101
DTC P0107 .................................................... F2-103
DTC P0108 .................................................... F2-105
DTC P0112 .................................................... F2-107
DTC P0113 .................................................... F2-109
DTC P0117 .................................................... F2-111
DTC P0118 .................................................... F2-113
DTC P0121 .................................................... F2-115
DTC P0122 .................................................... F2-116
DTC P0123 .................................................... F2-118
DTC P0182 .................................................... F2-120
DTC P0183 .................................................... F2-122
DTC P0191 .................................................... F2-124
DTC P0192 .................................................... F2-125
DTC P0193 .................................................... F2-127
DTC P0200 .................................................... F2-129
DTC P0221 .................................................... F2-131
DTC P0222 .................................................... F2-132
DTC P0223 .................................................... F2-134
DTC P0300 .................................................... F2-136
DTC P0336 .................................................... F2-137
DTC P0337 .................................................... F2-138
DTC P0341 .................................................... F2-140
DTC P0342 .................................................... F2-141
DTC P0380 .................................................... F2-143
DTC P0504 .................................................... F2-145
DTC P0510 .................................................... F2-148
DTC P0512 .................................................... F2-150
DTC P0564 .................................................... F2-152
DTC P0602 .................................................... F2-154DTC P0606..................................................... F2-155
DTC P0610..................................................... F2-155
DTC P0661..................................................... F2-156
DTC P0662..................................................... F2-158
DTC P0850..................................................... F2-160
DTC P1190..................................................... F2-162
DTC P2228..................................................... F2-164
DTC P2229..................................................... F2-164
TROUBLESHOOTING...................................... F2-165
SYMPTOM DIAGNOSTIC INDEX .................. F2-165
SYMPTOM QUICK DIAGNOSIS CHART ...... F2-167
NO.1 MELTING OF MAIN OR
OTHER FUSES ........................................... F2-173
NO.2 MIL ILLUMINATES ............................... F2-174
NO.3 WILL NOT CRANK ............................... F2-174
NO.4 HARD START/LONG CRANK/ERRATIC
START/ERRATIC CRANK .......................... F2-176
NO.5 ENGINE STALLS-AFTER
START/AT IDLE .......................................... F2-178
NO.6 CRANKS NORMALLY BUT WILL NOT
START ........................................................ F2-181
NO.7 SLOW RETURN TO IDLE .................... F2-184
NO.8 ENGINE RUNS ROUGH/ROLLING
IDLE ............................................................ F2-186
NO.9 FAST IDLE/RUNS ON .......................... F2-189
NO.10 LOW IDLE/STALLS DURING
DECELERATION ........................................ F2-190
NO.11 ENGINE STALLS/QUITS, ENGINE RUNS
ROUGH, MISSES, BUCK/JERK,
HESITATION/STUMBLE, SURGES ........... F2-192
NO.12 LACK/LOSS OF
POWER-ACCELERATION/CRUISE ........... F2-195
NO.13 KNOCKING/PINGING......................... F2-199
NO.14 POOR FUEL ECONOMY.................... F2-202
NO.15 EMISSION COMPLIANCE.................. F2-205
NO.16 HIGH OIL
CONSUMPTION/LEAKAGE ....................... F2-209
NO.17 COOLING SYSTEM
CONCERNS-OVERHEATING .................... F2-210
NO.18 COOLING SYSTEM
CONCERNS-RUNS COLD ......................... F2-212
NO.19 EXCESSIVE BLACK SMOKE ............. F2-213
NO.20 FUEL ODOR
(IN ENGINE COMPARTMENT) .................. F2-216
NO.21 ENGINE NOISE .................................. F2-217
NO.22 VIBRATION CONCERNS (ENGINE) .. F2-220
NO.23 A/C DOES NOT WORK
SUFFICIENTLY ........................................... F2-222
NO.24 A/C ALWAYS ON OR A/C
COMPRESSOR RUNS
CONTINUOUSLY........................................ F2-223
NO.25 A/C DOES NOT CUT OFF UNDER
WIDE OPEN THROTTLE CONDITIONS .... F2-224
NO.26 CONSTANT VOLTAGE ...................... F2-225
INTERMITTENT CONCERN
TROUBLESHOOTING ................................ F2-227
ENGINE CONTROL SYSTEM
OPERATION INSPECTION ........................ F2-229

OUTLINE
F2–7
F2
End Of Sie
11 Generator
12 Oil pressure switch
13 Sedimentor switch
14 Instrument cluster
15 Neutral switch
16 Clutch switch
17 Coil
18 Brake switch
19 Brake switch 2
20 Cruise control switch
21 With cruise control system
22 PCM control relay
23 MAF/IAT sensor
24 Calibration resistor No.1
25 Fuel injector No.1
26 Calibration resistor No.2
27 Fuel injector No.2
28 Calibration resistor No.3
29 Fuel injector No.3
30 Calibration resistor No.4
31 Fuel injector No.4
32 CMP sensor
33 CKP sensor
34 EGR solenoid valve (vacuum)
35 EGR solenoid valve (vent)
36 VSC solenoid valve
37 Intake shutter solenoid valve (half)38 Intake shutter solenoid valve (full)
39 VBC solenoid valve
40 EGR control solenoid valve
41 Boost sensor
42 Accelerator position sensor
43 Idle switch
44 Fuel pressure sensor
45 ECT sensor
46 Fuel temperature sensor
47 Suction control valve
48 IAT sensor No.2
49 Cooling fan relay No.2
50 Cooling fan No.1
51 Refrigerant pressure switch (middle)
52 A/C switch
53 A/C amplifier
54 Cooling fan relay No.1
55 Cooling fan No.2
56 A/C relay
57 Refrigerant pressure switch (HI and LO)
58 Magnetic clutch
59 With A/C
60 Glow plug relay
61 Glow plug
62 Vacuum switch
63 Fuel warmer
64 With fuel warmer