2002 MAZDA 6 4WD

CONTROL SYSTEM
F1–15
F1
Output Device
×:Applied
—: Not applied
* : For L3 engine only
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Item SignalMazda6 (GG, GY)
Remark for new model
4WD ATX Unleaded
(RON 90
or above)Current
model
IAC valve IAC×Same as current model
VIC solenoid valve* VIC×—×Same as current model
Variable tumble control
solenoid valveVTCS×Same as current model
Oil control valve (OCV)*Variable valve
timing control×—×Same as current model
Fuel injectorFuel injection
control×Same as current model
Fuel pump relayFuel pump
control×Same as current model
Ignition coil ESA control×Same as current model
EGR valve EGR control×Same as current model
Purge solenoid valve Purge control×Same as current model
BARO factor for Purge control has been
eliminated.
Heated oxygen sensor
heater
(Front, rear)O2S heater
control×Same as current model
Field coil
(Generator terminal D)Generator
control×Same as current model
Cooling fan relayElectric fan
control×Same as current model
A/C relayA/C cut-off
control×Same as current model
Controller area network
(CAN)Information
function×Same as current model
TCM (ATX) information have been
adopted for 4WD ATX model.

F1–16
CONTROL SYSTEM
STRUCTURAL VIEW (4WD)A6E394018880202
.
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9
8
7
5
4
3
10
1817
15
16
14
13
11
12
20
25
24
23
21
22
6
1
2
19
A6E39402000
1 MAF/IAT sensor
2 TP sensor
3 MAP sensor
4 CMP sensor
5 CKP sensor
6 ECT sensor
7 Knock sensor
8 HO2S (front)
9 HO2S (rear)
10 PSP switch
11 Brake switch
12 VAD control solenoid valve
13 IAC valve14 VIC solenoid valve
15 Variable tumble control solenoid valve
16 OCV
17 Fuel injector
18 Ignition coil
19 Purge solenoid valve
20 EGR valve
21 BARO sensor
22 PCM (R.H.D.)
23 TCM (R.H.D)
24 PCM (L.H.D.)
25 TCM (L.H.D)

CONTROL SYSTEM
F1–21
F1
CONTROLLER AREA NETWORK (CAN)A6E394018880205•PCM transmit/received the information in the CAN. For detail information of the CAN, see the “MULTIPLEX
COMMUNICATION SYSTEM.” (See T–3 OUTLINE.)
Transmit Information (4WD ATX Model)
•Engine control condition
•Torque reduction inhibit
•Engine speed
•Vehicle Speed
•TP
•Engine torque (without torque reduction)
•Engine torque (with torque reduction)
•Battery reconnection
•Engine loss torque
•ECT
•Travelled distance
•Fuel injection information
•MIL condition
•Generator warning light conditions
•Engine displacement
•Number of cylinders
•Air induction type
•Fuel type and delivery
•Country
•Transmission/axle type
•Tire circumference (front/rear)
Received Information (4WD ATX Model)
From ABS HU/CM, ABS/TCS HU/CM, or DSC HU/CM
•Wheel speed
—Front left, Front right, Rear left, and Rear right
•Travelled distance
•Brake system status
•Torque reduction request
•Brake system configuration
From TCM
•Desired torque
•Upper torque limit
•Turbineshaft speed
•Vehicle speed
•Torque reduction request
•Idle speed up request
•Racing select determination
•MIL indicate request
•Desired gear/selector lever position
•AT warning indicator light condition
•TCC condition
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F1–22
OUTLINE, ENGINE TUNE-UP
SUPPLEMENTAL SERVICE INFORMATIONA6E390218881206•The following changes and/or additions have been made since publication of the Mazda6 Workshop Manual
(1621-10-98E).
Idle speed
•Adjustment procedure has been modified.
Fuel tank
•Removal/installation procedure has been modified.
Fuel pump unit
•Removal/installation procedure has been modified.
Quick release connector (fuel tank side, transfer hose part)
•Removal/installation procedure has been added.
Exhaust system
•Removal/installation procedure has been modified.
PCM
•Inspection procedure has been modified.
On-board diagnostic
•Inspection procedure has been modified.
Troubleshooting
•Inspection procedure has been modified.
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IDLE SPEED INSPECTION (4WD)A6E390802000201
Note
•Ignition timing is not adjustable.
•Ignition timing verification requires WDS or equivalent.
1. Turn off the electrical loads.
2. Warm up the engine as follows.
(1) Start the engine.
(2) Maintain the engine speed at approx. 3,000 rpm until the cooling fans start to operate.
(3) Release the accelerator pedal.
(4) Wait until the cooling fans stop.
3. Verify that the idle speed (WDS: RPM PID) is within the specification using WDS or equivalent.
Idle speed
*1 : Excludes temporary idle speed drop just after the electrical loads are turned on.
*2 : Blower motor is operating at high speed. Headlight switch is turned on. Rear window defroster switch is turned
on. Cooling fans are operating.
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OUTLINE
ENGINE TUNE-UP
Condition
Engine speed (rpm)*1
No load 650—750
Electrical loads*
2 ON650—750
P/S ON 650—750
A/C ON and refrigerant
pressure switch (middle) OFF650—750
A/C ON and refrigerant
pressure switch (middle) ON700—800

CONTROL SYSTEM
F1–33
F1
PCM INSPECTION (4WD)A6E394018880207Using SST (WDS or equivalent)
Note
•PIDs for the following parts are not available on this model. Go to the appropriate part inspection page.
—CMP sensor
—Main relay
1. Connect the SST (WDS or equivalent) to the
DLC-2.
2. Turn the ignition switch to ON position.
3. Measure the PID value.
•If PID value is not within the specification,
follow the instructions in Action column.
Note
•The PID/DATA MONITOR function monitors
the calculated value of the input/output
signals in the PCM. Therefore, an output
device malfunction is not directly indicated
as a malfunction of the monitored value for
the output device. If a monitored value of an
output device is out of specification, inspect the monitored value of the input device related to the output
control.
•For input/output signals except those of the monitoring items, use a voltmeter to measure the PCM
terminal voltage.
•The simulation items that are used in the ENGINE CONTROL SYSTEM OPERATION INSPECTION are
as follows.
—ACCS, ALTF, EVAPCP, FAN1, FAN2, FAN3, FP, HTR11, HTR12, IAC, IASV, IMRC, IMTV, VT DUTY1
PID/DATA monitor table (reference)
CONTROL SYSTEM
DLC-2
A6E3970W002
Monitor item
(Definition)Unit/
ConditionCondition/Specification
(Reference)ActionPCM
terminal
ACCS (A/C relay) ON/OFFIgnition switch ON: OFF
A/C switch ON and fan switch ON at
idle: ONInspect following PIDs: RPM, TP,
ECT, ACSW, TR.
Inspect A/C relay.4O
ACSW (A/C switch) ON/OFFA/C switch and fan switch ON at
ignition switch ON: OFF
A/C switch OFF at ignition switch
ON: OFFInspect A/C switch. 1AC
ALTF (Generator field
coil control duty value)%Ignition switch ON: 0%
Idle: 0—100%
Just after A/C switch ON and fan
switch ON at idle: Duty value risesInspect following PIDs: IAT, ECT,
RPM, VPWR, ALTT V.
Inspect generator.1AD
ALTT V (Generator
output voltage)VIgnition switch ON: 0 V
Idle: Approx. 14.9 V
*1 (E/L not
operating)Inspect generator. 1AA
ARPMDES
(Target engine speed)RPM
LF Unleaded fuel (RON 90 or
above) model
No load: 650 rpm
E/L operating: 700 rpm
P/S operating: 700 rpm
A/C ON: 750 rpm
L3 4WD ATX model
No load: 700 rpm
E/L operating: 700 rpm
P/S operating: 700 rpm
A/C ON: 700 rpm*
2, 750 rpm*3
Inspect following PIDs: IAT, RPM,
MAP, ECT, MAF, TP, INGEAR,
ACSW, TR, PSP, ALTT V.
Inspect IAC valve.
Inspect CKP sensor.—
AST (After start timer) Sec———

F1–36
CONTROL SYSTEM
*1: Calculated value; differs from terminal voltage
*2: Refrigerant pressure switch (middle) turns on when the refrigerant pressure is 1.69—1.84 MPa {17.3—18.7
kgf/cm2, 247—265 psi}
*3: Refrigerant pressure switch (middle) turns off when the refrigerant pressure is 1.26—1.49 MPa {12.9—15.1
kgf/cm2, 184—214 psi}
*4: L3 and L8, LF (Intensely hot area) engine models
*5: Immobilizer system equipped model
*6: Immobilizer system not equipped
*7: L3 engine model only
*8: MTX model only
•Following PIDs are for the ATX models. If inspects for following PIDs, see K2–180 PID/DATA MONITOR
INSPECTION.
PIDs for the ATX models
—GEAR, LINEDES, LPS, OP_SW_B, SSA/SS1, SSB/SS2, SSC/SS3, TCS, TFT, TFTV, THOP, TR,
TR_SENS, TSS
RO2FT1 (Rear oxygen
sensor fuel trim)—Idle (after warm up): approx. –
0.03—0.03Perform applicable DTC
troubleshooting.—
RPM (Engine speed) rpm
LF Unleaded fuel (RON 90 or
above) model
No load: 600—700 rpm
E/L operating: 650—750 rpm
P/S operating: 650—750 rpm
A/C ON: 700—800 rpm
L3 4WD ATX model
No load: 650—750 rpm
E/L operating: 650—750 rpm
P/S operating: 650—750 rpm
A/C ON: 650—750 rpm*
2, 700—
800 rpm*3
Inspect CKP sensor. 2D, 2G
SEGRP (EGR valve
(stepping motor)
position)StepIgnition switch ON: 0 step
Idle: 0 step
Cranking: 0—60 stepsInspect following PIDs: MAF, TP,
ECT, RPM, VSS.
Inspect EGR valve.4E, 4H,
4K, 4N
SHRTFT1 (Short term
fuel trim)%Idle (after warm up): approx.–30—
25%Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
SPARKADV (Ignition
timing)°Ignition switch ON: BTDC 0°
Idle: BTDC approx. 10°Inspect following PIDs: MAF, TP,
ECT, RPM, INGEAR, TR, PSP,
ACSW, VPWR.
Inspect ignition timing.2J, 2M
TEST (Test mode) ON/OFF———
TP (TP)%CTP: 13—23%
WOT: 86—96%
Inspect TP sensor. 2A
VCTP: 0.65—1.15 V
WOT: 4.3—4.8 V
TPCT
(TP sensor voltage at
CTP )V0.65—1.15 V Inspect TP sensor. 2A
VPWR (Battery positive
voltage)V Ignition switch ON: B+Inspect main relay.
Inspect battery.2Y, 2Z
VSS (Vehicle speed) kph, mphVehicle speed 20 kph {12 mph}:
20 kph {12 mph}
Vehicle speed 40 kph {25 mph}:
20 kph {12 mph}Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
VT DUTY1*
7% Idle: 0%Inspect following PIDs: TP, ECT,
RPM.
Inspect OCV.2I, 2L Monitor item
(Definition)Unit/
ConditionCondition/Specification
(Reference)ActionPCM
terminal

F1–44
CONTROL SYSTEM
*6: Unleaded fuel (RON 90 or above) models
*7: Exclude L3 engine models
*8: MTX, without ABS models
*9: Immobilizer system equipped
*10: Immobilizer system not equipped
*11: 2WD ATX models
*12: 4WD ATX models
*13: Exclude MTX models without ABS
*14: Exclude 2WD ATX models
Inspection Using An Oscilloscope (Reference)
IGT1, IGT2 control signals
PCM terminals
•IGT1(No.1 and No.4): 1A(+)—1D(–)
•IGT2(No.2 and No.3): 1B(+)—1C(–)
Oscilloscope setting
•4 V/DIV (Y), 0.01 ms/DIV (X), DC range
Vehicle condition
•Idle after warm up (engine speed approx. 650
rpm [MTX] or 700 rpm [ATX], no load, P/S off, A/C
off)
Generator output voltage signal
PCM terminals
•1AA(+)—2AC(–)
Oscilloscope setting
•2 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•Idle after warm up (engine speed approx. 650
rpm [MTX] or 700 rpm [ATX], no load, P/S off, A/C
off)
HO2S (front) signal
PCM terminals
•1AB(+)—2H(–)
Oscilloscope setting
•0.1 V/DIV (Y), 400 ms/DIV (X), DC range
Vehicle condition
•Idle after warm up (engine speed approx. 650
rpm [MTX], 700 rpm [ATX], no load, P/S off, A/C
off)
0 V
A6A3940W003
0 V
A6A3940W004
0 V
A6A3940W005

F1–50
ON-BOARD DIAGNOSTIC
OUTLINEA6E397018881201•The construction and operation of the on-board diagnostic system is essentially carried over from that of the
current Mazda6 (GG), except for the following. (See Mazda6 Training Manual 3359-1*-02C.)
4WD ATX model
—DTCs, PID monitoring items, and simulation items have been deleted to match the vehicle characteristics.
Unleaded fuel (RON 90 or above) model
—DTCs and PID monitoring items which relevant to BARO sensor have been deleted to match the vehicle
characteristics.
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CONTROL DEVICE AND MONITORING SYSTEM RELATIONSHIP CHARTA6E397018881202Monitoring System
×: Applicable
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DIAGNOSTIC TEST MODE (4WD)A6E397018881203Sending Emission-related Malfunction code (DTC) (Mode 03)
•The DTCs are shown in the table.
DTC table
×: Applicable
—: Not applicable
ON-BOARD DIAGNOSTIC
ComponentMonitor item
Catalyst Misfire Fuel system Oxygen sensor Oxygen sensor
heater
Input
CKP sensor×××××
CMP sensor×××××
VSS×××
MAF sensor×××××
ECT sensor×××××
IAT sensor××××
TP sensor××××
Rear HO2S×××
Front HO2S××××
Output
DLC-2×××××
MIL×××××
Purge solenoid valve××
Fuel injectors×
DTC No. Condition MIL DC Monitor itemMemory
function
P0010 CMP actuator circuit malfunction ON 1 CCM×
P0011 CMP timing over-advanced ON 1 CCM×
P0012 CMP timing over-retarded ON 1 CCM×
P0031 Front HO2S heater circuit low input ON 2O
2 sensor heater
×
P0032 Front HO2S heater circuit high input ON 2O
2 sensor heater
×
P0037 Rear HO2S heater circuit low input ON 2O
2 sensor heater
×
P0038 Rear HO2S heater circuit high input ON 2O
2 sensor heater
×
P0101 MAF sensor inconsistent with TP sensor ON 2 CCM×
P0102 MAF circuit low input ON 1 CCM×
P0103 MAF circuit high input ON 1 CCM×
P0107 MAP sensor circuit low input ON 1 CCM×
P0108 MAP sensor circuit high input ON 1 CCM×
P0111 IAT circuit performance problem ON 2 CCM×