2002 Lexus IS300 brake

SECTION 6 ± 3
315
SERVICE PROCEDURES AND
SPECIFICATIONS
Chassis
Specifications316
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Checking brake fluid 321
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Checking power steering fluid 322
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Checking tire pressure 323
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Rotating tires 324
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Checking and replacing tires 326
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Installing snow tires and chains 329
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Replacing wheels 331
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Aluminum wheel precautions 332
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Suspension and chassis 332
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CHASSIS
317
± CLUTCHES
Pedal freeplay
Fluid type
5 ± 15 mm (1.2 ± 1.6 in)
SAE J1703 or FMVSS No. 116 DOT 3
± BRAKESPedal clearance *
1
Pedal free play
Brake pad wear limit
Parking brake lining wear limit
Parking brake adjustment *
2
Fluid type
99 mm (3.9 in.) Min.
1 ± 6 mm (0.04 ±0.24 in.)
1.0 mm (0.04 in.)
1.0 mm (0.04 in.)
5 ± 8 clicks
SAE J1703 or FMVSS No. 116 DOT 3
*1Minimum pedal clearance when depressed with the force of 490 N (49 kgf,\
110 lbf.) with the engine running
*
2Parking brake adjustment when pulled with the force of 196 N (20 kgf, 4\
4 lbf.)
± STEERING Free play
Power steering fluid
Less than 30 mm (1.2 in.)
Automatic transmission fluid DEXRONII or III

CHASSIS
321
CHECKING BRAKE FLUID
SV63001
To check the fluid level, simply look at the see±through
reservoir. The level should be between the ºMAXº and
ºMINº lines on the tank.
It is normal for the brake fluid level to go down slightly as the
brake pads wear or when the fluid level in the accumulator is
high.
If the reservoir needs frequent refilling, it may indicate a
serious mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703
brake fluid to the brake reservoir.
Refilling brake fluid:
1. Turn the ignition switch off.
2. Depress the brake pedal more than 40 times.
3. Remove the reservoir cap by hand. Add brake fluid up to
the ºMAXº line.If you do not follow the procedure above, the reservoir may
overflow.
Use only newly opened brake fluid. Once opened, brake fluid
absorbs
moisture from the air, and excess moisture can cause
a dangerous loss of braking efficiency.
CAUTION
Take care when filling the reservoir because brake fluid
can harm your hands or eyes and damage painted
surfaces. If fluid gets in your eyes, flush your eyes with
clean water immediately. If you still feel uncomfortable
with your eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure to wipe it off to prevent it from damaging the parts or paintwork.

CHASSIS
331
Chain installation
Install the chains on the rear tires as tightly as possible.
Do not use tire chains on the front tires. Retighten chains
after driving 0.5 ± 1.0 km (1/4 ± 1/2 mile).
When installing chains on your tires, carefully follow the
instructions of the chain manufacturer.
CAUTION
Do not exceed 50 km/h (30 mph) or the chain
manufacturer's recommended speed limit,
whichever is lower.
 Drive carefully avoiding bumps, holes, and sharp
turns, which may cause the vehicle to bounce.
 Avoid sharp turns or locked±wheel braking, as use of
chains may adversely affect vehicle handling.
 When driving with chains installed, be sure to drive
carefully. slow down before entering the curves to
avoid losing control of the vehicle, it may cause an
accident.
NOTICE
Do not attempt to use a tire chain on the compact spare
tire, as it may result in damage to the vehicle as well asthe tire.
REPLACING WHEELS
When to replace your wheels
If you have wheel damage such as bends, cracks or heavy
corrosion, the wheel should be replaced.
If you fail to replace damaged wheels, the tire may slip off the
wheel or cause loss of handling control.
Replacement with used wheels is not recommended as they
may have been subjected to rough treatment or high mileage
and could fail without warning. Also, bent wheels which have
been straightened may have hidden structural damage and
therefore should not be used. Never use an inner tube in a
leaking wheel which is designed for a tubeless tire.
Wheel selection
When replacing wheels, care should be taken to ensure
that they are equivalent to those removed in load capacity,
diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus
dealer.
A wheel of a different size or type may adversely affect
handling, wheel and bearing life, brake cooling,
speedometer/odometer calibration, stopping ability, headlight
aim, bumper height, vehicle ground clearance, and tire or snow
chain clearance to the body and chassis.

ELECTRICAL COMPONENTS
336
No.FUSEAMPERECIRCUIT
1 D FR P/W20Power window system
2 TAIL10Tail lights, Side marker lights,
License plate lights,
Parking lights
3 GAUGE10
Back±up lights, Power window,
Gauges and meters,
Service reminder indicators and
buzzers,
Emergency flashers,
Windshield defogger,
Outside rear view mirror
defogger
4 DOOR20Door lock system
5 PANEL7.5
Instrument panel lights,
Seat heater, Cigarette lighter,
Automatic transmission system,
Traction control system,
Rear fog light, Ashtray light
6 WASHER15Windshield washer,
Headlight cleaner
7 STARTER7.5Starting system
8 FR DEF20Windshield wiper deicer
9 A/C10Air conditioning system
10 SEAT HTR15Seat heater
11 CIG15Cigarette lighter, Power outlet
12 S/ROOF30Moon roof
No.FUSEAMPERECIRCUIT
13 ECU±IG10
Radiator fan,
Anti±lock brake system,
Moon roof, Shift lock system,
Air conditioning system,
Door lock system,
Headlight beam level control,
Theft deterrent system
14 SRS±ACC10SRS system
15 STOP15Stop lights, Shift lock system,
Anti±lock brake system
16 WIPER25Windshield wipers
17 RADIONO.210Audio, Air conditioning,
Outside rear view mirror,
Shift lock system
18 DOOR DL15Power seat system
19 DOME7.5
Interior lights, Trunk light,
Vanity lights,
Ignition switch light, Map light,
Door courtesy lights
20 FR FOG15Fog lights
21 P FR P/W20Power window system
22 PWR
OUTLET15Power outlets
23 ECU±B27.5Theft deterrent system,
Door lock system
24 D RR P/W20Power window system
25 MIR HTR15Outside rear view mirror

ELECTRICAL COMPONENTS
337
No.FUSEAMPERECIRCUIT
26 MPX±B10
Power window system,
Air conditioning,
Gauges and meters,
Theft deterrent system
27 P RR P/W20Power window system
28 SRS±B7.5SRS system, Door lock system
29 TV7.5Television
30 OBD7.5On±board diagnosis system
31 IGN7.5
SRS system,
Multiport fuel injection
system/sequential multiport fuel
injection system,
Cruise control system
32 ECU±B120
Theft deterrent system,
Door lock system,
Interior light, Trunk light,
Vanity light, Ignition switch light,
Map light, Door courtesy lights,
Power window system,
Air conditioning,
Gauges and meters
33 ALT±S7.5Charging system
34 ETCS15Electronic throttle control
system
35 AM220
Starting system, SRS system,
Multiport fuel injection
system/sequential multiport fuel
injection system, Cruise control
system
36 HORN10Horn
No.FUSEAMPERECIRCUIT
37 RADIONO.120Audio
38 TURN±HAZ15Turn signal lights
39 EFI25
Multiport fuel injection
system/sequential multiport fuel
injection system,
Emission control system,
Engine immobiliser system
40 DRL NO.230Daytime running light system
41 DRL NO.17.5Daytime running light system
42 H±LP L LW R15Left±hand headlight
(low beam), Fog lights
43 H±LP R LW R15Right±hand headlight
(low beam)
44 ABS27.5Anti±lock brake system
45 SPARESpare fuse
46 SPARESpare fuse
47 SPARESpare fuse
48 H±LP LUPR10Left±hand headlight
(high beam)
49 H±LP R UPR10
Right±hand headlight
(high beam),
Service reminder indicators and
buzzers