2002 Lexus IS300 ESP

INTRODUCTION
298
DO±IT±YOURSELF SERVICEPRECAUTIONS
If you perform maintenance yourself, be sure to follow the
correct procedure given in this Section.
You should be aware that improper or incomplete servicing
may result in operating problems.
Performing do±it±yourself maintenance during the warranty
period may affect your warranty coverage. Read the separate
Lexus Warranty statement for details and suggestions.
This Section gives instructions only for those items that are
relatively easy for an owner to perform. As explained in
Section 5, there are still a number of items that must be
performed by a qualified technician with special tools.
For information on tools and parts for do±it±yourself
maintenance, see ºParts and toolsº on page 299.
Utmost care should be taken when working on your vehicle to
prevent accidental injury. Here are a few precautions that you
should be especially careful to observe:
CAUTION

When the engine is running, keep hands, clothing,
and tools away from the moving fan and engine drive
belt. (Removing rings, watches, and ties is
advisable.)

Right after driving, the engine compartment ± the
engine, radiator, exhaust manifold and power
steering fluid reservoir, etc. ± will be hot. So be
careful not to touch them. Oil and other fluids may
also be hot.

Do not smoke, cause sparks or allow open flames
around fuel or the battery. Their fumes are
flammable.

Do not get under your vehicle with just the body jack
supporting it. Always use automotive jack stands or
other solid supports.

Be sure the ignition is off if you work near the electric
cooling fan or radiator grille. With the ignition on, the
electric cooling fan may automatically start to run if
the air conditioning is on and/or if the coolant
temperature is high.

Use eye protection whenever you work on or under
your vehicle where you may be exposed to flying or
falling material, fluid spray, etc.

Be extremely cautious when working on the battery.
It contains poisonous and corrosive sulfuric acid.

Warning: Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.

CHASSIS
317
± CLUTCHES
Pedal freeplay
Fluid type
5 ± 15 mm (1.2 ± 1.6 in)
SAE J1703 or FMVSS No. 116 DOT 3
± BRAKESPedal clearance *
1
Pedal free play
Brake pad wear limit
Parking brake lining wear limit
Parking brake adjustment *
2
Fluid type
99 mm (3.9 in.) Min.
1 ± 6 mm (0.04 ±0.24 in.)
1.0 mm (0.04 in.)
1.0 mm (0.04 in.)
5 ± 8 clicks
SAE J1703 or FMVSS No. 116 DOT 3
*1Minimum pedal clearance when depressed with the force of 490 N (49 kgf,\
110 lbf.) with the engine running
*
2Parking brake adjustment when pulled with the force of 196 N (20 kgf, 4\
4 lbf.)
± STEERING Free play
Power steering fluid
Less than 30 mm (1.2 in.)
Automatic transmission fluid DEXRONII or III

CHASSIS
328
Uniform tire quality grading
This information has been prepared in accordance with
regulations issued by the National Highway T raffic Safety
Administration of the U.S. Department of Transportation.
It provides the purchasers and/or prospective purchasers
of Lexus vehicles with information on uniform tire quality
grading.
Your Lexus dealer will help answer any questions you may
have as you read this information.
DOT quality grades ± All passenger vehicle tires must
conform to Federal Safety Requirements in addition to
these grades. Quality grades can be found where
applicable on the tire sidewall between tread shoulder and
maximum section width. For example: Treadwear 200
Traction AA Temperature A
Treadwear ± The treadwear grade is a comparative rating
based on the wear rate of the tire when tested under controlled
conditions on a specified government test course. For
example, a tire graded 150 would wear one and a half (1 ± 1/2)
times as well on the government course as a tire graded 100.
The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly
from the norm due to variations in driving habits, service
practices and differences in road characteristics and climate.
Traction AA, A, B, C ± The traction grades, from highest to
lowest, are AA, A, B and C, and they represent the tire's ability
to stop on wet pavement as measured under controlled
conditions on specified government test surfaces of asphalt
and concrete. A tire marked C may have poor traction
performance. Warning: The traction grade assigned to this tire is based on
braking (straight ahead) traction tests and does not include
cornering (turning) traction.
Temperature A, B, C ± The temperature grades are A (the
highest), B, and C, representing the tire's resistance to the
generation of heat and its ability to dissipate heat when tested
under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the
material of the tire to degenerate and reduce tire life, and
excessive temperature can lead to sudden tire failure. The
grade C corresponds to a level of performance which all
passenger car tires must meet under the Federal Motor
Vehicle Safety Standard No. 109. Grades B and A represent
higher
levels of performance on the laboratory test wheel than
the minimum required by law.
Warning: The temperature grades for this tire are established
for a tire that is properly inflated and not overloaded.
Excessive speed, underinflation, or excessive loading, either
separately or in combination, can cause heat buildup and
possible tire failure.
Tire selection
When replacing a tire, use only the same size and
construction as originally installed and with the same or
greater load capacity.
Using any other size or type of tire may seriously affect
handling, ride, speedometer/odometer calibration, ground
clearance, and clearance between the body and tires or snow
chains.

ELECTRICAL COMPONENTS
337
No.FUSEAMPERECIRCUIT
26 MPX±B10
Power window system,
Air conditioning,
Gauges and meters,
Theft deterrent system
27 P RR P/W20Power window system
28 SRS±B7.5SRS system, Door lock system
29 TV7.5Television
30 OBD7.5On±board diagnosis system
31 IGN7.5
SRS system,
Multiport fuel injection
system/sequential multiport fuel
injection system,
Cruise control system
32 ECU±B120
Theft deterrent system,
Door lock system,
Interior light, Trunk light,
Vanity light, Ignition switch light,
Map light, Door courtesy lights,
Power window system,
Air conditioning,
Gauges and meters
33 ALT±S7.5Charging system
34 ETCS15Electronic throttle control
system
35 AM220
Starting system, SRS system,
Multiport fuel injection
system/sequential multiport fuel
injection system, Cruise control
system
36 HORN10Horn
No.FUSEAMPERECIRCUIT
37 RADIONO.120Audio
38 TURN±HAZ15Turn signal lights
39 EFI25
Multiport fuel injection
system/sequential multiport fuel
injection system,
Emission control system,
Engine immobiliser system
40 DRL NO.230Daytime running light system
41 DRL NO.17.5Daytime running light system
42 H±LP L LW R15Left±hand headlight
(low beam), Fog lights
43 H±LP R LW R15Right±hand headlight
(low beam)
44 ABS27.5Anti±lock brake system
45 SPARESpare fuse
46 SPARESpare fuse
47 SPARESpare fuse
48 H±LP LUPR10Left±hand headlight
(high beam)
49 H±LP R UPR10
Right±hand headlight
(high beam),
Service reminder indicators and
buzzers

BODY
354
PROTECTING YOUR VEHICLEFROM CORROSION
Proper care of your Lexus can help ensure long±term
corrosion prevention.
The most common causes of corrosion to your vehicle
are:

The accumulation of road salt, dirt and moisture in
hard±to±reach areas under the vehicle.

Chipping of paint or undercoating caused by minor
accidents or by stones and gravel.
The following conditions will cause or accelerate
corrosion of your vehicle, so it is important to keep your
vehicle, particularly the underside, as clean as possible
and to repair any damage to paint or protective coatings
as soon as possible.

The presence of road salt or dust control chemicals, salt in
the air near the sea coast, industrial air pollution.

High humidity, especially at temperatures just above
freezing point.

Certain parts of your vehicle are wet or damp for an
extended period of time, even though other parts of the
vehicle are dry.

Components of the vehicle which are prevented from
quick±drying due to lack of proper ventilation are exposed
to high ambient temperature. To help prevent corrosion on your Lexus, follow these
guidelines:
Keep your vehicle clean by regular washing.
In addition,
observe the following points.

If you drive on salted roads in the winter or if you live near
the ocean, you should hose off the undercarriage at least
once a month to minimize corrosion.

High pressure water or steam is effective for cleaning the
vehicle's underside and wheel housings. Pay particular
attention to these areas as it is difficult to see all the mud and
dirt. It will do more harm than good to simply wet the mud
and debris without removing them. The lower edge of
doors, rocker panels and frame members have drain holes
which should not be allowed to clog with dirt as trapped
water in these areas can cause corrosion.

Wash the underside of the vehicle thoroughly when winter
is over.
See ºWashing and waxingº on page 355 for more tips.
Check the c ondition of your vehicle's paint and trim. If you
find any chips or scratches in the paint, touch them up
immediately to prevent corrosion from starting. If the chips or
scratches have gone through the bare metal, have a qualified
body shop make the repair.

BODY
356Plastic wheel ornaments:
The plastic wheel ornaments are
damaged easily by organic substances. If any organic
substance splashes an ornament, be sure to wash it off with
water and check if the ornament is damaged.
CAUTION
Do not attach the heavily damaged plastic wheel
ornament. It may fly off the wheel and cause accidents
while the vehicle is moving.
Aluminum wheels: Use only a mild soap or neutral detergent.
Urethane bumpers and side moldings: Wash carefully. Do
not scrub with abrasive cleaners. The bumper and side
molding faces are soft.
Road tar: Remove with turpentine or cleaners that are marked
safe for painted surfaces.
NOTICE
Do not use organic substances (gasoline, kerosene,
benzine or strong solvents), which may be toxic orcause damage.
3. Rinse thoroughly ± dried soap can cause streaking. In hot
weather you may need to rinse each section right after you
wash it.
4. To prevent water spots, dry the vehicle using a clean soft
cotton t owel. Do not rub or press hard ± you might scratch the
paint.
Automatic car wash
NOTICE
To prevent damage to the antenna, make sure it is removed before driving your vehicle through anautomatic car wash.
Your vehicle may be washed in an automatic car wash, but
remember that the paint can be scratched by some type of
brushes, unfiltered washing water, or the washing process
itself. Scratching reduces paint durability and gloss, especially
on darker colors. The manager of the car wash should be able
to advise you whether the process is safe for the paint on your
vehicle.

BODY
358
NOTICE

Dirt or sand adhered to the leather may damage thetreated surface and cause it to wear earlier. Removedirt or sand using a vacuum cleaner.

If a stain should fail to come out with a neutraldetergent, apply a cleaner that does not contain anorganic solvent.

Never use organic substances such as benzine,alcohol or gasoline, or alkaline or acid solutions forcleaning the leather as these could causediscoloring.

Use of a nylon brush or synthetic fiber cloth, etc. mayscratch the fine grained surface of the leather.

Mildew may develop on soiled leather upholstery. Beespecially careful to avoid oil spots. Try to keep your
upholstery always clean.

Long exposure to direct sunlight may cause the leather surface to harden and shrink. Keep your
vehicle in a shaded area, especially in the summer.

The interior of your vehicle is apt to heat up on hotsummer days, so avoid placing on the upholsteryitems made of vinyl or plastic or containing wax asthese tend to stick to leather when warm.

Improper cleaning of the leather upholstery couldresult in discoloration or staining.
If you have any questions about the cleaning of your
Lexus, your local Lexus dealer will be pleased to answer
them.
Carpets, Windows and Seat Belts
Begin by vacuuming thoroughly to remove as much dirt as
possible. Several types of foam cleaners are available; some
are in aerosol cans and others are powders or liquids which
you mix with water to produce a foam. To shampoo the
carpets, use a sponge or brush to apply the foam. Rub in
overlapping circles. Do not apply water ± the best results are
obtained by keeping the carpet as dry as possible. Read the
shampoo instructions and follow them closely.
The seat belts may be cleaned with mild soap and water
or with lukewarm water.
Use a cloth or sponge. As you are cleaning, check the belts
for excessive wear, fraying or cuts.