MAINTENANCE
10-6 PROCEDURES
3.Check all wiper blades for condition and signs
of splits or damage.
4.Check security of wiper arms.
Handbrake
Check
1.With the vehicle stationary, on a level surface,
apply and release handbrake and check for
correct operation.
+ BRAKES, ADJUSTMENTS,
Handbrake.
Alarm handset battery
Replace
1.Insert the blade of a small, flat bladed
screwdriver into the slot at the rear of the
handset and prise the back from the handset.
2.Slide the battery out of the clip taking care not
to touch the circuit board or the battery
contacts.
3.Press and hold one of the buttons for at least 5
seconds.
4.Fit the replacement battery ensuring that
correct polarity is maintained (+) side facing
upwards. Avoid touching the flat surfaces of the
battery.
5.Press the 2 halves of the handset together.
6.Check that handset operates correctly.
RESTRAINT SYSTEMS
75-22 REPAIRS
4.Release rotary coupler multiplug from bracket
and disconnect from harness.
5.Disconnect rotary coupler multiplug from
harness.
6.Remove rotary coupler.
Refit
1.Fit rotary coupler to steering column and
connect multiplug to harness.
2.Connect rotary coupler multiplug to harness
and secure to bracket.
3.Fit steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
steering column.
4.Fit steering wheel.
+ STEERING, REPAIRS, Steering
wheel.
Airbag deployment tool - self test
$% 76.74.99
Test
1.Insert BLUE and YELLOW connectors of tool
lead into corresponding sockets on face of tool.
2.Connect crocodile clips of second tool lead to
battery, RED to positive and BLACK to
negative.
3.RED "READY" light should illuminate.
4.Press and hold both operating buttons.
5.GREEN "DEFECTIVE" light should illuminate.
6.Release both operating buttons.
7.RED "READY" light should illuminate.
8.Disconnect tool from battery.
9.Disconnect blue and yellow connectors from
tool face sockets.
10.Self test now complete.
RESTRAINT SYSTEMS
75-24 REPAIRS
5.Ensure airbag module mounting brackets are
secure.
6.Connect flylead SMD 4082/4 to airbag module.
WARNING: Ensure the deployment tool is
not connected to the battery.
7.Connect flylead SMD 4082/4 to tool SMD 4082/
1.
WARNING: Do not lean over module whilst
connecting.
8.Connect tool SMD 4082/1 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.9.Press both operating buttons to deploy airbag
module.
10.DO NOT return to airbag module for 30
minutes.
11.Using gloves and face mask, remove airbag
module from tool, place airbag module in
plastic bag and seal bag.
12.Wipe down tool with damp cloth.
13.Transport deployed airbag module to
designated area for incineration.
NOTE: DO NOT re-use or salvage any parts of
the airbag system including steering wheel or
steering column. Do not transport deployed
SRS components in the vehicle passenger
compartment.
RESTRAINT SYSTEMS
75-26 REPAIRS
6.Ensure airbag module mounting brackets are
secure.
7.Connect flylead SMD 4082/5 to airbag module.
WARNING: Ensure the deployment tool is
not connected to the battery.
8.Connect flylead SMD 4082/5 to tool SMD 4082/
1.
9.Connect tool SMD 4082/1 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.10.Press both operating buttons to deploy airbag
module.
11.DO NOT return to airbag module for 30
minutes.
12.Using gloves and face mask, remove airbag
module from tool, place airbag module in
plastic bag and seal bag.
13.Wipe down tool with damp cloth.
14.Transport deployed airbag module to
designated area for incineration.
NOTE: DO NOT re-use or salvage any parts of
the airbag system.Do not transport deployed
SRS components in the vehicle passenger
compartment.
RESTRAINT SYSTEMS
REPAIRS 75-27
Pre-tensioner - deployment
$% 76.74.99
These guidelines are written to aid authorised
personnel to carry out the safe disposal of pre-
tensioners.
If a vehicle is to be scrapped and contains an
undeployed pre-tensioner, the pre-tensioner
must be manually deployed. This operation
should only be carried out using the following
recommended manual deployment procedure.
Before deployment is started the deployment
tool self test procedure should be carried out.
WARNING: Only use approved deployment
equipment, and only deploy SRS components in
a well ventilated designated area. Ensure SRS
components are not damaged or ruptured before
deployment. Notify the relevant authorities.
Deploy
1.Carry out deployment tool self test.
+ RESTRAINT SYSTEMS, REPAIRS,
Airbag deployment tool - self test.
2.Slide seat fully rearwards to access pre-
tensioner harness connector.
3.Disconnect pre-tensioner harness connector.
Ensure deployment tool SMD 4082/1 is not
connected to battery.
4.Connect flylead SMD 4082/30 to pre-tensioner
connector.
5.Connect flylead SMD 4082/30 to tool SMD
4082/1
WARNING: Ensure pre-tensioner is secured
tightly to seat.
6.Connect tool SMD 4082/1 to battery.
WARNING: Ensure all personnel are
standing at least 15 metres 50 (ft) away from
vehicle.
7.Press both operating buttons to deploy pre-
tensioner.
8.Wearing gloves, disconnect flylead SMD 4082/
30 from pre-tensioner connector and remove
pre-tensioner from seat. Place pre-tensioner in
plastic bag and seal bag.
IN CAR ENTERTAINMENT
86-6-4 DESCRIPTION AND OPERATION
Description
General
The in car entertainment (ICE) system allows the driver and passengers to listen to audio output from the speakers
or optional headphones inside the vehicle. Buttons or knobs on the radio cassette allow changes of levels or
selections during the various modes of operation. The system can be controlled from the fascia mounted radio
cassette, or optional remote control switches on the left hand side of the steering wheel. High line systems may also
have rear headphone amplifiers that have some control of the system via the radio cassette player.
One or two amplified aerials located in the rear side windows send radio signals to the radio cassette player. On high
line systems a power amplifier and a CD-autochanger may be located under the front seats. Speakers are located in
the lower door panels, additional speakers may be located in upper door trim, the A-post and the tail door. A display
screen shows the user the current system status.
The ICE supplied varies with trim level and market. Vehicles may not have all of the speakers, amplified aerials, CD-
autochanger, rear headphone amplifiers or power amplifier.
Base system radio cassette
The base radio cassette has buttons for LD (loudness) AM, FM, EJECT (tape), Reverse, Base/Balance, treble, MAN
forward and reverse. The base radio cassette is located in the center of the fascia and contains the radio and tape
player, four clips (accessible through holes in the front of the unit) secure the unit in the fascia. To remove the unit
the four clips must be released with a special tool. The base system can be controlled from the fascia mounted radio
cassette. A logic control circuit in the radio cassette player controls the operation in the various control modes.
The radio cassette has a display screen, the information shown can be the current radio frequency, tape operating,
bass or loudness settings. Power for the illumination on the radio cassette is supplied from the passenger
compartment fuse box. A main fuse is also located in the connector socket area on the back of the radio cassette.
Security code function
A combination of buttons on the radio cassette are used to input and change security codes. Security codes make the
unit unusable if the unit is disconnected from the vehicle without deactivating the security code. The radio cassette
has an internal memory chip that stores the code information, if the power is removed from the unit the chip will
activate the security code feature. For this reason the security code feature must be deactivated before the unit is
removed or the vehicles battery is disconnected.
Audio functions
The radio cassette has buttons for the following audio functions: LD (loudness), bass/balance, fader, treble and
volume.
Cassette functions
The radio cassette has buttons for the following cassette functions: eject, forward, reverse and tape reversal.
Multi function buttons
The function of presets 1-6 and the MAN button depends on current mode of operation and allows selection of radio
band, radio on, tape track and search/seek functions. The MAN button is mode dependent, when pressed the button
allows manual operation or alternate mode selections such as manual tuning.
Internal memory
An internal memory chip stores the station presets and security code, power is supplied internally to the chip via a
permanent power feed, supplied from the passenger compartment fuse box.
IN CAR ENTERTAINMENT
86-6-6 DESCRIPTION AND OPERATION
Midline system radio cassette
The midline radio cassette is located in the center of the fascia and contains the radio and tape player, four clips
(accessible through holes in the front of the unit) secure the unit. To remove the radio cassette unit the four clips
must be released with a special tool. The midline system can be controlled from the fascia mounted radio cassette,
or from remote radio control switches on the left hand side of the steering wheel. The audio signal can be from the
radio, cassette player or a optional CD-autochanger. A logic control circuit in the radio cassette player controls the
operation in the various control modes.
The radio cassette has a display screen, information shown can include current status, station (radio mode) or
cassette tape track or (optional) CD-autochanger track/disc status. Power for illumination on the radio cassette is
supplied from the passenger compartment fusebox. A main fuse is also located in the connector socket area on the
back of the radio cassette.
Security code function
A combination of buttons on the radio cassette are used to input and change security codes. Security codes make the
unit unusable if the unit is disconnected from the vehicle without deactivating the security code. The radio cassette
has an internal memory chip that stores the information, if the power is removed from the unit the chip will activate the
security code feature. For this reason the security code feature must be deactivated before the unit is removed or the
vehicles battery is disconnected.
Audio functions
A rotary knob allows changes of levels or selections during the various modes of operation, this includes volume,
bass, treble and fader.
Cassette functions
The radio cassette has buttons for the following cassette functions eject, tape, reverse, forward, tape eject/reversal.
Radio functions
The radio cassette has buttons for the selection of AM or FM reception. Selection of the radio station is controlled by
the use of the multi-function buttons on the radio cassette player, the radio headphone amplifiers or the remote radio
controls on the steering wheel.
Traffic information and news function
A traffic information button (TA/NEWS) allows traffic or news information to be selected on the FM waveband only, in
this mode the audio output will mute when traffic or news messages are received. After the traffic or news message
the radio, cassette tape or CD will resume play, the traffic and news information varies with the country of use and
radio band selected.
8 I-BUS communications Input/Output
9 Audio amplifier spatial imaging enable Output
10 Radio headphone LH remote control Input
11 Radio headphone RH remote control Input
12 Headphone remote controls feed Output
C1354 (high line systems)
13 CD-autochanger audio left channel Input +
14 CD-autochanger audio right channel Input +
15 CD-autochanger audio earth Output
16 CD-autochanger audio left channel Input -
17 CD-autochanger audio right channel Input -
18 Not Used
19 CD-autochanger I-BUS communications link Input/Output
20 CD-autochanger permanent feed Output
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-7
Multi function buttons
Rotary controls are located on the front of the radio cassette for adjustment of bass, treble etc, depending on current
mode selected. Operation of presets 1-6 depends on current mode of operation and allows selection of radio band
(Radio mode on) or CD-autochanger disc (in the CD mode). Scan (Mode dependent) manual or automatic selection
of band or track. RND random play, MODE/MUTE (mode dependent) when pressed the button allows manual
operation or alternate mode selections such as manual tuning, compact disk cue/review, tape forward/rewind modes.
Internal memory
An internal memory chip stores the station presets and security code, power is supplied internally to the chip via a
permanent power feed, supplied from the passenger compartment fuse box.
High line system radio cassette
The high line radio cassette is located in the center of the fascia and contains the radio and tape player. Two clips
(accessible through slots in the front of the unit) secure the unit. To remove the radio cassette unit the two clips must
be released with a special tool. The high line system can be controlled from the fascia mounted radio cassette, or from
remote radio control switches on the left hand side of the steering wheel. In vehicles fitted with radio headphone
amplifiers, the rear seat passengers can control their individual audio output using a headphone amplifier control
panel. The audio signal can be from the radio, cassette player or a CD-autochanger. A logic control circuit in the radio
cassette player controls the operation in the various control modes.
The radio cassette has a display screen, information shown includes current status, station (Radio mode) , CD-
autochanger track/disc status or status of headphone amplifier. Power for illumination on the radio cassette is supplied
from the passenger compartment fusebox. A main fuse is also located in the connector socket area on the back of
the radio cassette. When the radio cassette switch is on, power is made available via internal circuits to the radio
headphone amplifiers.
Security code function
A combination of buttons on the radio cassette are used to input and change security codes. Security codes make the
unit unusable if the unit is disconnected from the vehicle without deactivating the security code. The radio cassette
has an internal memory chip that stores the information, if the power is removed from the unit the chip will activate the
security code feature. For this reason the security code feature must be deactivated before the unit is removed or the
vehicles battery is disconnected.
Audio functions
A rotary knob allows changes of levels or selections during the various modes of operation, this includes volume,
bass, treble, fader and spatial on/off.
Cassette functions
The radio cassette has buttons for the following cassette functions; eject, fast forward, rewind and dolby. The dolby
symbol is shown on the dot matrix display screen if dolby mode is selected.
Radio functions
The radio cassette has buttons for the selection of AM or FM reception. Selection of the radio station is controlled by
the use of the multi-function buttons on the radio cassette player, the radio headphone amplifiers or the remote radio
controls on the steering wheel.
CD-autochanger functions
The CD button on the radio cassette player allows selection of the CD-autochanger. CD disc and track selection is
controlled by the use of the multi-function buttons on the radio cassette player, the radio headphone amplifiers or the
remote radio controls on the steering wheel.