2002 LAND ROVER DISCOVERY engine

ALARM SYSTEM AND HORN
DESCRIPTION AND OPERATION 86-4-23
Depending on which market the vehicle is sold, either the vehicle horn, a specific alarm sounder, or a BBUS operates
in phase with the direction indicators when the alarm is triggered. The audible warning device operates for
approximately 30 seconds at 0.25 second on, and 0.25 second off. The BCU allows the alarm to be triggered up to 3
times in any armed period.
Theft deterrent LED
An LED located in the instrument pack indicates the status of the alarm system.
There are eight theft deterrent alarm configurations:
lNo handset low battery warning.
lHandset low battery warning.
lNo passive immobilisation.
lPassive immobilisation.
lEngine immobilised (ignition off, LED off).
lEngine immobilised (ignition off, LED flashes).
lNo alarm tampered indication.
lAlarm tampered indication.
The theft deterrent LED utilises a particular flash to show the status of the following:
lAlarm armed.
lEngine immobilised.
lAlarm tampered.
lHandset low battery warning.
Transit mode
To prevent excessive battery drain during transportation to overseas markets, the vehicle is placed in a transit mode
at the end of line test.
The following functions are disabled when the vehicle is in transit mode:
lVolumetric sensors.
lPassive immobilisation.
lMobilisation of the vehicle by use of door lock.
lIgnition key interlock.
lElectric seat enable time-out with drivers door open.
To exit this mode, switch on the ignition and simultaneously hold down the heated rear window and the rear fog lamp
switch for 2 seconds.
Transit mode can be entered using Testbook.

IN CAR ENTERTAINMENT
86-6-10 DESCRIPTION AND OPERATION
Remote radio steering wheel controls (midline and high line systems)
The remote radio control switch is located on the LH side of the steering wheel and is secured with two screws. The
wiring from the remote radio control switch plugs in to a connector that is part of the steering wheel rotary coupler.
Operation of the remote radio control switches allow the driver to control the ICE without releasing the steering wheel.
Volume, mode and selection functions can be carried out using the steering wheel mounted control switches. Control
inputs from the remote radio control switches are sent to the radio cassette player.
Aerial
On base and midline ICE systems an AM/FM aerial is built-in to the side window glass on the RH side of the vehicle.
An amplifier is located on the frame above the rear side widow behind the rear quarter trim, and is secured (and
earthed) with one bolt. Coaxial leads connect the aerial to the aerial amplifier and radio cassette. Power is supplied
from the auxilary relay in the engine compartment fuse box, through a fuse in the passenger compartment fusebox to
the amplifier.
On high line ICE systems two amplified aerials are built-in to the side window glass of the vehicle. The two aerials are
an AM/FM aerial on the RH side, and an FM aerial on the LH side. The amplifier for each aerial are located on the
frame above each rear side widow behind the rear quarter trim, and are each secured (and earthed) with one bolt.
Amplified aerials improve the reception quality, the FM aerial gives improved reception in areas of poor signal
(diversity) conditions in urban areas. A Power feed from the radio cassette player is connected to the amplified aerials,
power is available when the cassette player is operating. The aerials are connected to the radio cassette player by
two coaxial cables, a small plug connects the FM only aerial, a larger plug connects the AM/FM aerial.
Power amplifier (high line system)
The amplifier is located on a bracket under the LH front seat and is secured with three screws and washers. The
amplifier receives inputs from the radio, radio cassette player or (via the radio cassette player) the CD-autochanger.
Power for the amplifier is supplied from the passenger compartment fuse box. The amplifier will power up when an
enable logic signal is sent from the radio cassette, this signal is sent by the radio cassette when it is turned on.
CD-autochanger (high line system)
A CD-autochanger is located under the RH front seat, the unit is secured to brackets in the floor with four screws and
washers. A tray is used to hold each compact disk (CD), the loaded tray is then inserted in a magazine, the magazine
holds six trays and is then inserted into the CD-autochanger. A sliding cover protects the internal components of the
CD-autochanger from dirt entry through the magazine opening. An eject button located on the front of the CD-
autochanger can be used to release the magazine from the CD-autochanger. The sliding cover has to be opened
manually before the magazine eject button is pressed. The operation of the CD-autochanger is controlled by inputs
from the radio cassette, the control inputs can be from the radio cassette buttons, the remote radio controls or the rear
radio headphone amplifiers if they are fitted. The output from the CD-autochanger are connected to the radio cassette
player. The radio cassette player sends the outputs to the power amplifier. Power is supplied to the CD-autochanger
by a feed from the radio cassette player.
Radio headphone amplifiers (high line system)
The rear mounted radio headphone amplifiers are located in the lower rear quarter trim casing and are held in position
by a clip on the side of the headphone amplifier. Mode and function buttons are located on a control panel, the mode
button allows each of the rear seat passengers to independently select from the radio, tape or CD-autochanger. The
driver and the rear seat passengers can each listen to any of the audio devices they select. However the radio
cassette setting has overall priority e.g:
lIf the radio cassette is using a radio wave band (AM or FM), the headphone user will be able to select the cassette
tracks or CD-autochanger. The user will be able to listen to same radio band that is selected on the radio
cassette, but will not be able to change the station selected.
lIf the radio cassette has CD-autochanger selected, the headphone amplifiers will allow listening to the compact
disk but will not allow track changes. The headphone user will be able to select on all of the radio bands or
cassette tracks.
lIf the radio cassette has tape selected, the headphone amplifiers will allow listening to the tape but will not allow
track changes. The headphone user will be able to select all radio bands or CD's on the CD-autochanger.

HARNESSES
REPAIRS 86-7-1
HARNESSES REPAIRS
Harness - injectors - diesel
$% 86.70.22
Remove
1.Remove camshaft cover gasket.

+ ENGINE - Td5, REPAIRS, Gasket -
cover - camshaft.
2.Disconnect engine harness from injector
harness.
3.Disconnect multiplugs from injectors. release
injector harness from camshaft carrier and
remove harness.
Refit
1.Fit new 'O' rings to injector harness connector.
2.Position harness and locate connector to
camshaft carrier.
3.Connect injector and engine harness
multiplugs.
4.Fit camshaft cover gasket.

+ ENGINE - Td5, REPAIRS, Gasket -
cover - camshaft.
Harness - body
$% 86.70.11
Remove
1.Remove fascia panel.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.
2.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
3.Remove 5 studs securing sound deadening
and remove 3 sound deadening panels.
4.Remove 2 studs securing LH lower 'A' post trim
panel and remove trim panel.

HARNESSES
86-7-8 REPAIRS
35.Secure harness to LH side of body with cable
tie clips and retainers.
36.Connect and secure multiplugs to lower LH 'A'
post.
37.Feed harness through roof to centre.
38.Secure harness behind bonnet release cable.
39.Connect rear washer pipe at lower 'A' post and
secure with clip.
40.Secure harness to roof with clips.
41.Connect multiplug to interior mirror, ARC
accelerometer.
42.Position sound deadening panels and secure
with clips.
43.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
44.Fit fascia panel.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.
Harness - engine - V8
$% 86.70.17
Remove
1.Remove upper inlet manifold.

+ MANIFOLDS AND EXHAUST
SYSTEMS - V8, REPAIRS, Gasket - inlet
manifold - upper - Without Secondary Air
Injection.
2.Disconnect injector multiplugs, release harness
from fuel rail.
3.Disconnect ignition coil multiplugs.

HARNESSES
86-7-10 REPAIRS
8.Disconnect coolant temperature sensor
multiplug.
9.Release 2 harness clips from coolant rail.
10.Remove nut securing engine harness positive
lead to battery, release lead and position
aside. 11.Release clips and remove fuse box cover.
12.Remove bolt securing starter lead to fuse box,
release lead and position aside.
13.Disconnect 2 engine harness multiplugs from
fuse box.
14.Disconnect EVAP solenoid multiplug.
15.Remove nut securing engine harness earth to
body and disconnect engine harness to main
harness multiplug.

HARNESSES
REPAIRS 86-7-11
16.Remove trim fixings securing toe board and
remove toe board.
17.Disconnect 5 multiplugs connecting engine
harness to ECM.
18.Release engine harness, pull into engine bay.
19.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.20.Remove 3 nuts securing RH exhaust front pipe
to manifold. Remove and discard gasket.
21.Remove bolt securing starter heat shield and
remove heat shield.
22.Remove nut securing battery cable to starter
and disconnect solenoid cable.
23.Disconnect both knock sensor multiplugs.

HARNESSES
86-7-12 REPAIRS
24.Remove bolt securing harness clip to LH side of
engine.
25.Disconnect camshaft sensor and oil pressure
switch multiplugs.
26.Remove engine harness. Refit
1.Position engine harness around engine.
2.Connect oil pressure switch and camshaft
sensor multiplugs.
3.Fit and tighten bolt securing harness to LH side
of engine.
4.Connect both knock sensor multiplugs.
5.Connect battery cable and solenoid cable to
starter motor.
6.Position starter heat shield and secure with
bolt.
7.Clean exhaust flange mating faces, using a
new gasket align exhaust fit nuts and tighten to
60 Nm (44 lbf.ft).
8.Remove stand(s) and lower vehicle.
9.Position harness into footwell and secure
grommet.
10.Connect ECM multiplugs.
11.Position toe board and secure with trim fixings.
12.Connect engine harness to main harness
multiplug and secure earth lead.
13.Connect EVAP solenoid multiplug.
14.Connect both fuse box multiplugs.
15.Position starter lead to fuse box and secure
screw.
16.Fit fuse box cover.
17.Position battery positive lead to battery and
secure nut.
18.Secure harness to coolant rail.
19.Position alternator cables and tighten terminal
B+ to 18 Nm (13 lbf.ft) and terminal D+ to 5 Nm
(3.7 lbf.ft)
20.Connect coolant temperature sensor multiplug.
21.Connect A/C compressor multiplug.
22.Secure harness clip to rear of LH cylinder head.
23.Connect CKP sensor multiplug.
24.Secure injector harness and connect injector
multiplugs.
25.Connect coil multiplugs.
26.Connect and secure HS
2O sensor multiplug
27.Fit upper inlet manifold.

+ MANIFOLDS AND EXHAUST
SYSTEMS - V8, REPAIRS, Gasket - inlet
manifold - upper - Without Secondary Air
Injection.
28.Connect battery earth lead.

HARNESSES
REPAIRS 86-7-13
Harness - engine - diesel
$% 86.70.17
Remove
1.Remove engine acoustic cover.
2.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Battery carrier.
3.Remove engine compartment fuse box cover.
4.Remove bolts securing battery and alternator
leads to fuse box.
5.Remove bolt securing heater plug lead to fuse
box.
6.Disconnect 2 engine harness multiplugs from
fuse box. 7.Disconnect 2 engine harness multiplugs from
ECM and main harness.
8.Disconnect multiplug from EGR solenoid.
9.Disconnect multiplug from oil pressure switch.