A/C COMPRESSOR CLUTCH
DESCRIPTION - 3.7L and 2.4L
The compressor clutch assembly consists of a sta-
tionary electromagnetic coil, a rotor bearing and
rotor assembly, and a clutch plate (Fig. 1). The elec-
tromagnetic coil unit and the rotor bearing and rotor
assembly are each retained on the nose of the com-
pressor front housing with snap rings. The clutch
plate is keyed to the compressor shaft and secured
with a nut. These components provide the means to
engage and disengage the compressor from the
engine serpentine accessory drive belt.
OPERATION - 3.7L and 2.4L
When the clutch coil is energized, it magnetically
draws the clutch into contact with the rotor and
drives the compressor shaft. When the coil is not
energized, the rotor freewheels on the clutch rotor
bearing, which is part of the rotor. The compressor
clutch and coil are the only serviced parts on the
compressor.
The compressor clutch engagement is controlled by
several components: the A/C Heater mode control
switch, the A/C low pressure switch, the A/C high
pressure switch, the compressor clutch relay, and the
Powertrain Control Module (PCM). The PCM may
delay compressor clutch engagement for up to thirty
seconds. Refer to Electronic Control Modules for
more information on the PCM controls.
DIAGNOSIS AND TESTING - A/C COMPRESSOR
CLUTCH COIL
For circuit descriptions and diagrams, (Refer to
Appropriate Wiring Information). The battery must
be fully-charged before performing the following
tests. Refer to Battery for more information.
(1) Connect an ammeter (0 to 10 ampere scale) in
series with the clutch coil terminal. Use a voltmeter
(0 to 20 volt scale) with clip-type leads for measuring
the voltage across the battery and the compressor
clutch coil.
(2) With the A/C Heater mode control switch in
any A/C mode, and the blower motor switch in the
lowest speed position, start the engine and run it at
normal idle.
(3) The compressor clutch coil voltage should read
within 0.2 volts of the battery voltage. If there is
voltage at the clutch coil, but the reading is not
within 0.2 volts of the battery voltage, test the clutch
coil feed circuit for excessive voltage drop and repair
as required. If there is no voltage reading at the
clutch coil, use a DRB IIItscan tool and (Refer to
Appropriate Diagnostic Information) for testing of the
compressor clutch circuit and PCM control. The fol-
lowing components must be checked and repaired as
required before you can complete testing of the clutch
coil:
²Fuses in the junction block and the Power Dis-
tribution Center (PDC)
²A/C heater mode control switch
²Compressor clutch relay
²A/C high pressure switch
²A/C low pressure switch
²Powertrain Control Module (PCM).
(4) The compressor clutch coil is acceptable if the
current draw measured at the clutch coil is 2.0 to 3.9
amperes with the electrical system voltage at 11.5 to
12.5 volts. This should only be checked with the work
area temperature at 21É C (70É F). If system voltage
is more than 12.5 volts, add electrical loads by turn-
ing on electrical accessories until the system voltage
drops below 12.5 volts.
(a) If the clutch coil current reading is four
amperes or more, the coil is shorted and should be
replaced.
(b) If the clutch coil current reading is zero, the
coil is open and should be replaced.
STANDARD PROCEDURE - A/C COMPRESSOR
CLUTCH BREAK-IN
After a new compressor clutch has been installed,
cycle the compressor clutch approximately twenty
times (five seconds on, then five seconds off). During
this procedure, set the A/C Heater control to the
Recirculation Mode, the blower motor switch in the
highest speed position, and the engine speed at 1500
Fig. 1 COMPRESSOR CLUTCH - TYPICAL
1 - CLUTCH PLATE
2 - NOT USED ON KJ
3 - ROTOR
4 - COIL
5 - CLUTCH SHIMS
6 - SNAP RING
7 - SNAP RING
24 - 12 CONTROLSKJ
ANTENNA BODY & CABLE - OPERATION . . . 8A-5
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-8
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-7
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER.......................8E-10
ANTILOCK BRAKE - REMOVAL,
CONTROLLER.......................8E-10
ANTILOCK BRAKING SYSTEM -
DIAGNOSIS AND TESTING..............5-33
A-PILLAR SEAL - INSTALLATION.......23-185
A-PILLAR SEAL - REMOVAL...........23-185
A-PILLAR TRIM AND GRAB HANDLE -
INSTALLATION......................23-156
A-PILLAR TRIM AND GRAB HANDLE -
REMOVAL.........................23-156
A-PILLAR WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD..........23-187
A-PILLAR WEATHERSTRIP/RETAINER -
REMOVAL, WINDSHIELD..............23-186
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-9
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-61
ARM - DESCRIPTION, FRONT WIPER.....8R-12
ARM - DESCRIPTION, LOWER CONTROL . . . 2-21
ARM - DESCRIPTION, REAR WIPER......8R-37
ARM - DESCRIPTION, ROCKER......9-29,9-37
ARM - INSTALLATION, FRONT WIPER....8R-13
ARM - INSTALLATION, LOWER CONTROL . . 2-10,
2-21
ARM - INSTALLATION, REAR WIPER.....8R-38
ARM - INSTALLATION, ROCKER..........9-37
ARM - INSTALLATION, UPPER CONTROL . . . 2-21
ARM - OPERATION, FRONT WIPER......8R-12
ARM - OPERATION, LOWER CONTROL.....2-21
ARM - OPERATION, REAR WIPER.......8R-38
ARM - REMOVAL, FRONT WIPER........8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-21
ARM - REMOVAL, REAR WIPER.........8R-38
ARM - REMOVAL, ROCKER..............9-37
ARM - REMOVAL, UPPER CONTROL......2-20
ARM, BUSHINGS, AND BALL JOINT -
DESCRIPTION, UPPER SUSPENSION......2-20
ARM, BUSHINGS, AND BALL JOINT -
OPERATION, UPPER SUSPENSION........2-20
ARM PARK RAMP - INSTALLATION,
WIPER.............................8R-43
ARM PARK RAMP - REMOVAL, WIPER . . . 8R-43
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-4
ASD SENSE - PCM INPUT - OPERATION....8I-4
ASH RECEIVER LAMP BULB -
INSTALLATION.......................8L-71
ASH RECEIVER LAMP BULB - REMOVAL . . 8L-71
ASH RECEIVER LAMP UNIT -
INSTALLATION.......................8L-72
ASH RECEIVER LAMP UNIT - REMOVAL . . 8L-72
ASSEMBLY - ASSEMBLY, INPUT CLUTCH . 21-138
ASSEMBLY - DESCRIPTION, INPUT
CLUTCH...........................21-133
ASSEMBLY - DESCRIPTION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - DISASSEMBLY, INPUT
CLUTCH...........................21-135
ASSEMBLY - INSTALLATION.........8W-97-11
ASSEMBLY - INSTALLATION, GUIDE.....23-179
ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL.................23-151
ASSEMBLY - INSTALLATION, MODULE . . . 23-181
ASSEMBLY - INSTALLATION,
TRANSMISSION SOLENOID/TRS........21-170
ASSEMBLY - OPERATION, INPUT
CLUTCH...........................21-135
ASSEMBLY - OPERATION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - POWER DISTRIBUTION
CENTER ASSEMBLY
...............8W-97-10
ASSEMBLY - REMOVAL, GUIDE
........23-179
ASSEMBLY - REMOVAL, INSTRUMENT
PANEL
............................23-149
ASSEMBLY - REMOVAL, MODULE
......23-181
ASSEMBLY - REMOVAL, TRANSMISSION
SOLENOID/TRS
.....................21-170ASSEMBLY, 4C RETAINER/BULKHEAD....21-123
ASSEMBLY, ASSEMBLY - POWER
DISTRIBUTION CENTER............8W-97-10
ASSEMBLY, DIAGNOSIS AND TESTING....21-90
ASSEMBLY, DIFFERENTIAL.........3-105,3-41
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-109,
3-77
ASSEMBLY, DISC BRAKE CALIPERS.......5-16
ASSEMBLY, HVAC HOUSING............24-34
ASSEMBLY, INPUT CLUTCH ASSEMBLY . . 21-138
ASSEMBLY, INSTRUMENT CLUSTER......8J-10
ASSEMBLY, LOW/REVERSE CLUTCH.....21-146
ASSEMBLY, MANUAL - NV1500.........21-13
ASSEMBLY, MANUAL - NV3550.........21-48
ASSEMBLY, OIL PUMP.................9-67
ASSEMBLY, OIL PUMP...............21-151
ASSEMBLY, PLANETARY GEARTRAIN....21-160
ASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-9
ASSEMBLY, TRANSFER CASE - NV231 . . . 21-194
ASSEMBLY, TRANSFER CASE - NV242 . . . 21-230
ASSEMBLY, VALVE BODY.............21-176
ASSEMBLY, WHEEL CYLINDERS..........5-29
ASSEMBLY WINDOW DEFOGGER
FUNCTION - DIAGNOSIS AND TESTING,
REAR HVAC CONTROL.................8G-9
ASSIST HANDLE - INSTALLATION.......23-157
ASSIST HANDLE - REMOVAL............23-157
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC TRANSMISSION - 45RFE -
DESCRIPTION.......................21-76
AUTOMATIC TRANSMISSION - 45RFE -
OPERATION.........................21-77
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING.............21-77
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-2
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-4
AXLE - 186FIA - ADJUSTMENTS, FRONT . . . 3-25
AXLE - 186FIA - DESCRIPTION, FRONT....3-19
AXLE - 186FIA - INSTALLATION, FRONT....3-24
AXLE - 186FIA - OPERATION, FRONT......3-19
AXLE - 186FIA - REMOVAL, FRONT.......3-24
AXLE - 198RBI - DESCRIPTION, REAR.....3-49
AXLE - 198RBI - INSTALLATION, REAR....3-54
AXLE - 198RBI - OPERATION, REAR.......3-49
AXLE - 198RBI - REMOVAL, REAR........3-54
AXLE - 8 1/4 - ADJUSTMENTS, REAR.....3-92
AXLE - 8 1/4 - DESCRIPTION, REAR......3-86
AXLE - 8 1/4 - INSTALLATION, REAR......3-91
AXLE - 8 1/4 - OPERATION, REAR........3-86
AXLE - 8 1/4 - REMOVAL, REAR..........3-91
AXLE - DESCRIPTION...................0-2
AXLE - DIAGNOSIS AND TESTING....3-20,3-51,
3-88
AXLE - INSTALLATION, 198 RBI..........5-28
AXLE - INSTALLATION, 8 1/4............5-28
AXLE - REMOVAL, 198 RBI..............5-27
AXLE - REMOVAL, 8 1/4................5-27
AXLE - SPECIFICATIONS, FRONT.........3-33
AXLE - SPECIFICATIONS, REAR..........3-62
AXLE BEARINGS - INSTALLATION....3-102,3-38
AXLE BEARINGS - REMOVAL.......3-102,3-38
AXLE BEARING/SEAL - INSTALLATION.....3-67
AXLE BEARING/SEAL - REMOVAL.........3-66
AXLE SHAFT SEALS - INSTALLATION . 3-102,3-38
AXLE SHAFT SEALS - REMOVAL....3-101,3-37
AXLE SHAFTS - INSTALLATION . . 3-101,3-37,3-65
AXLE SHAFTS - REMOVAL.....3-101,3-37,3-65
AXLE, SPECIAL TOOLS - 8 1/4 ...........3-98
AXLE, SPECIAL TOOLS - FRONT..........3-34
AXLE, SPECIAL TOOLS - REAR...........3-63
AXLE, SPECIFICATIONS - REAR..........3-98
BACK - FRONT - INSTALLATION, SEAT . . . 23-166
BACK - FRONT - REMOVAL, SEAT.......23-166
BACK - REAR - INSTALLATION, SEAT....23-168
BACK - REAR - REMOVAL, SEAT.......23-168
BACK COVER - FRONT - INSTALLATION,
SEAT
.............................23-167
BACK COVER - FRONT - REMOVAL, SEAT
. 23-166
BACK COVER - REAR - INSTALLATION,
SEAT
.............................23-169
BACK COVER - REAR - REMOVAL, SEAT
. 23-169
BACK CUSHION - FRONT -
INSTALLATION, SEAT
.................23-167BACK CUSHION - FRONT - REMOVAL,
SEAT .............................23-167
BACK CUSHION - REAR - INSTALLATION,
SEAT .............................23-170
BACK CUSHION - REAR - REMOVAL,
SEAT .............................23-170
BACK FRAME - REAR - INSTALLATION,
SEAT .............................23-171
BACK FRAME - REAR - REMOVAL, SEAT . 23-171
BACK LATCH / LOCK - INSTALLATION,
FOLDING REAR SEAT................23-170
BACK LATCH / LOCK - REMOVAL,
FOLDING REAR SEAT................23-170
BACK LATCH STRIKER - INSTALLATION,
REAR SEAT........................23-171
BACK LATCH STRIKER - REMOVAL,
REAR SEAT........................23-170
BACK RECLINER - FRONT -
INSTALLATION, SEAT.................23-166
BACK RECLINER - FRONT - REMOVAL,
SEAT .............................23-166
BACKUP LAMP SWITCH - DESCRIPTION . . 8L-15
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-15
BACKUP LAMP SWITCH - OPERATION....8L-15
BAFFLE SEAL - INSTALLATION,
COWL/PLENUM WINDOW.............23-187
BAFFLE SEAL - REMOVAL, COWL/
PLENUM WINDOW..................23-187
BALANCE SHAFT - INSTALLATION........9-74
BALANCE SHAFT - REMOVAL............9-74
BALANCING - STANDARD PROCEDURE,
WHEEL.............................22-4
BALL JOINT - DESCRIPTION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - INSTALLATION, UPPER.....2-20
BALL JOINT - OPERATION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - REMOVAL, UPPER.........2-20
BAR - INSTALLATION, STABILIZER....2-14,2-19
BAR - REMOVAL, STABILIZER.......2-14,2-19
BAR BUSHINGS - INSTALLATION,
STABILIZER...........................2-9
BAR BUSHINGS - REMOVAL, STABILIZER . . . 2-9
BARRELS - INSTALLATION, PANEL
OUTLET............................24-29
BARRELS - REMOVAL, PANEL OUTLET . . . 24-29
BASE - DESCRIPTION, BRAKES...........5-2
BASE - WARNING, BRAKES..............5-2
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-3
BASE BRAKES, SPECIAL TOOLS...........5-7
BASE COAT/CLEAR COAT FINISH -
DESCRIPTION......................23-162
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-8
BATTERY CABLES - DESCRIPTION.......8F-18
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-19
BATTERY CABLES - OPERATION.........8F-18
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-17
BATTERY HOLDDOWN - INSTALLATION . . . 8F-17
BATTERY HOLDDOWN - OPERATION.....8F-17
BATTERY HOLDDOWN - REMOVAL.......8F-17
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIAL TOOLS......8F-7
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-24
BATTERY TEMPERATURE SENSOR -
INSTALLATION
.......................8F-24
BATTERY TEMPERATURE SENSOR -
OPERATION
.........................8F-24
BATTERY TEMPERATURE SENSOR -
REMOVAL
..........................8F-24
BATTERY TRAY - DESCRIPTION
.........8F-21
BATTERY TRAY - INSTALLATION
.........8F-21
2 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
DIFFERENTIAL - TRAC-LOK - CLEANING . . 3-109,
3-77
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY...................3-107,3-75
DIFFERENTIAL - TRAC-LOK -
INSPECTION....................3-109,3-77
DIFFERENTIAL CASE BEARINGS -
INSTALLATION...............3-110,3-44,3-79
DIFFERENTIAL CASE BEARINGS -
REMOVAL..................3-110,3-43,3-79
DIMENSIONS - SPECIFICATIONS, FRAME . . . 13-3
DIMENSIONS - SPECIFICATIONS,
OPENING..........................23-111
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DIODE REPLACEMENT - STANDARD
PROCEDURE.........................24-9
DISASSEMBLY - POWER DISTRIBUTION
CENTER DISASSEMBLY.............8W-97-7
DISASSEMBLY, 4C RETAINER/BULKHEAD . 21-122
DISASSEMBLY, DIAGNOSIS AND
TESTING...........................21-83
DISASSEMBLY, DIFFERENTIAL......3-105,3-41
DISASSEMBLY, DIFFERENTIAL -
TRAC-LOK......................3-107,3-75
DISASSEMBLY, DISASSEMBLY - POWER
DISTRIBUTION CENTER.............8W-97-7
DISASSEMBLY, DISC BRAKE CALIPERS....5-14
DISASSEMBLY, HVAC HOUSING.........24-34
DISASSEMBLY, INPUT CLUTCH
ASSEMBLY.........................21-135
DISASSEMBLY, INSTRUMENT CLUSTER....8J-9
DISASSEMBLY, LOW/REVERSE CLUTCH . . 21-145
DISASSEMBLY, MANUAL - NV1500........21-4
DISASSEMBLY, MANUAL - NV3550.......21-35
DISASSEMBLY, OIL PUMP...............9-65
DISASSEMBLY, OIL PUMP.............21-149
DISASSEMBLY, PLANETARY GEARTRAIN . 21-159
DISASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-8
DISASSEMBLY, TRANSFER CASE -
NV231............................21-182
DISASSEMBLY, TRANSFER CASE -
NV242............................21-218
DISASSEMBLY, VALVE BODY...........21-173
DISASSEMBLY, WHEEL CYLINDERS.......5-28
DISC - INSTALLATION, CLUTCH...........6-6
DISC - REMOVAL, CLUTCH...............6-6
DISC BRAKE CALIPER ADAPTER -
INSTALLATION........................5-18
DISC BRAKE CALIPER ADAPTER -
REMOVAL...........................5-18
DISC BRAKE CALIPERS - ASSEMBLY......5-16
DISC BRAKE CALIPERS - CLEANING......5-16
DISC BRAKE CALIPERS - DESCRIPTION....5-13
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-14
DISC BRAKE CALIPERS - INSPECTION.....5-16
DISC BRAKE CALIPERS - INSTALLATION . . . 5-17
DISC BRAKE CALIPERS - OPERATION.....5-14
DISC BRAKE CALIPERS - REMOVAL.......5-14
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-18
DISC BRAKE ROTOR - STANDARD
PROCEDURE.........................5-19
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - INSTALLATION, A/C . . . 24-47
DISCHARGE LINE - REMOVAL, A/C.......24-46
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-2
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-6
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - REMOVAL,
POWER..........................8W-97-7
DISTRIBUTION CENTER ASSEMBLY,
ASSEMBLY - POWER
..............8W-97-10
DISTRIBUTION CENTER DISASSEMBLY,
DISASSEMBLY - POWER
............8W-97-7
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER
...................8W-97-2
DOO - INSTALLATION, FLOOR -
DEFROST
...........................24-37
DOOR - INSTALLATION
.........23-122,23-129DOOR - INSTALLATION, BLEND.........24-35
DOOR - INSTALLATION, PANEL..........24-36
DOOR - INSTALLATION, PASSENGER
AIRBAG............................8O-30
DOOR - INSTALLATION, RECIRC.........24-37
DOOR - REMOVAL.............23-122,23-129
DOOR - REMOVAL, BLEND.............24-35
DOOR - REMOVAL, DEFROST...........24-35
DOOR - REMOVAL, FLOOR - DEFROST....24-36
DOOR - REMOVAL, PASSENGER AIRBAG . . 8O-29
DOOR - REMOVAL, RECIRC............24-37
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-20
DOOR ACTUATOR - INSTALLATION,
FLOOR - DEFROST...................24-25
DOOR ACTUATOR - INSTALLATION,
PANEL.............................24-25
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION.....................24-26
DOOR ACTUATOR - REMOVAL, BLEND....24-20
DOOR ACTUATOR - REMOVAL, FLOOR -
DEFROST...........................24-24
DOOR ACTUATOR - REMOVAL, PANEL....24-24
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-26
DOOR AJAR INDICATOR - DESCRIPTION . . 8J-17
DOOR AJAR INDICATOR - OPERATION....8J-17
DOOR AJAR SWITCH - DESCRIPTION....8L-77
DOOR AJAR SWITCH - OPERATION........8L-77
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION........................8Q-9
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS AND TESTING.............8Q-10
DOOR CYLINDER LOCK SWITCH -
INSTALLATION......................8Q-10
DOOR CYLINDER LOCK SWITCH -
OPERATION.........................8Q-10
DOOR CYLINDER LOCK SWITCH -
REMOVAL..........................8Q-10
DOOR GLASS - INSTALLATION . . 23-122,23-129,
23-172
DOOR GLASS - REMOVAL......23-122,23-129,
23-172
DOOR LOCK / UNLOCK SWITCH -
INSTALLATION.......................8N-5
DOOR LOCK / UNLOCK SWITCH -
REMOVAL...........................8N-4
DOOR LOCK MOTOR - DESCRIPTION......8N-5
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING............................8N-5
DOOR LOCK MOTOR - OPERATION.......8N-5
DOOR LOCK RELAY - DESCRIPTION......8N-6
DOOR LOCK RELAY - DIAGNOSIS AND
TESTING............................8N-6
DOOR LOCK RELAY - INSTALLATION......8N-7
DOOR LOCK RELAY - OPERATION........8N-6
DOOR LOCK RELAY - REMOVAL.........8N-6
DOOR LOCK/UNLOCK SWITCH -
DIAGNOSIS AND TESTING..............8N-4
DOOR LOWER WEATHERSTRIP -
INSTALLATION......................23-186
DOOR LOWER WEATHERSTRIP -
REMOVAL.........................23-186
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT...............23-186
DOOR OUTER BELT MOLDING -
INSTALLATION, REAR................23-186
DOOR OUTER BELT MOLDING -
REMOVAL, FRONT...................23-186
DOOR OUTER BELT MOLDING -
REMOVAL, REAR....................23-186
DOOR PRIMARY WEATHERSTRIP -
INSTALLATION......................23-185
DOOR PRIMARY WEATHERSTRIP -
REMOVAL.........................23-185
DOOR SCUFF PLATE - INSTALLATION,
REAR.............................23-160
DOOR SCUFF PLATE - REMOVAL, REAR . . 23-160
DOOR SILL SCUFF PLATE -
INSTALLATION......................23-157
DOOR SILL SCUFF PLATE - REMOVAL
. . . 23-157
DOOR/HOUSING - INSTALLATION, FUEL
FILL
..............................23-141
DOOR/HOUSING - REMOVAL, FUEL FILL
. 23-141
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE
.................5-8
DRAIN AND FILL - STANDARD
PROCEDURE, FLUID
...........21-208,21-246DRAIN TUBE - INSTALLATION..........23-181
DRAIN TUBE - REMOVAL.............23-180
DRAINAGE AND WIND NOISE
DIAGNOSIS, DIAGNOSIS AND TESTING
- WATER ..........................23-176
DRAINING COOLING SYSTEM 3.7L
ENGINE - STANDARD PROCEDURE........7-12
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-14
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN........................7-28
DRIVE BELT - DIAGNOSIS AND TESTING,
SERPENTINE.........................7-15
DRIVE MOTOR - INSTALLATION........23-182
DRIVE MOTOR - REMOVAL............23-182
DRIVER AIRBAG - DESCRIPTION........8O-17
DRIVER AIRBAG - INSTALLATION.......8O-20
DRIVER AIRBAG - OPERATION..........8O-18
DRIVER AIRBAG - REMOVAL...........8O-19
DRIVER SEAT HEATER SWITCH -
DESCRIPTION.......................8G-11
DRIVER SEAT HEATER SWITCH -
INSTALLATION......................8G-13
DRIVER SEAT HEATER SWITCH -
OPERATION.........................8G-12
DRIVER SEAT HEATER SWITCH -
REMOVAL..........................8G-13
DRIVER SIDE BEZELS - INSTALLATION,
INSTRUMENT PANEL.................23-154
DRIVER SIDE BEZELS - REMOVAL,
INSTRUMENT PANEL.................23-153
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE...........8W-01-10
DRUM - DIAGNOSIS AND TESTING,
BRAKE..............................5-27
DRUM BRAKE - ADJUSTMENT, REAR......5-12
DRUM BRAKE - DESCRIPTION, REAR.....5-10
DRUM BRAKE - OPERATION, REAR.......5-11
DRUM BRAKE SHOES - INSTALLATION....5-11
DRUM BRAKE SHOES - REMOVAL........5-11
DRUM MACHINING - STANDARD
PROCEDURES, BRAKE.................5-27
DUCT - INSTALLATION, DEFROST/
DEMISTER..........................24-32
DUCT - INSTALLATION, FLOOR..........24-32
DUCT - INSTALLATION, FLOOR CONSOLE . 24-31
DUCT - REMOVAL, FLOOR.............24-32
DUCT - REMOVAL, FLOOR CONSOLE.....24-31
DUCT/DEMISTER ADAPTOR - REMOVAL,
DEFROST...........................24-32
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING............21-125
ELECTRIC - DESCRIPTION, RADIATOR
FAN ................................7-26
ELECTRIC - INSTALLATION, RADIATOR
FAN ................................7-27
ELECTRIC - INSTALLATION, WINDOW
REGULATOR.................23-126,23-134
ELECTRIC - OPERATION, RADIATOR FAN . . . 7-26
ELECTRIC - REMOVAL, RADIATOR FAN....7-26
ELECTRIC - REMOVAL, WINDOW
REGULATOR.................23-126,23-134
ELECTRICAL - DESCRIPTION............5-34
ELECTRICAL - OPERATION..............5-34
ELECTRICAL TESTER - STANDARD
PROCEDURE, USING MIDTRONICS.......8F-15
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-8
ELEMENT - DESCRIPTION, HEATED SEAT . 8G-13
ELEMENT - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-13
ELEMENT - OPERATION, HEATED SEAT . . . 8G-13
EMISSION CONTROL INFORMATION
(VECI) LABEL - DESCRIPTION,
VEHICLE..........................Intro.-8
EMISSION CONTROL SYSTEM -
DESCRIPTION........................25-1
END - INSTALLATION, TIE ROD.........19-16
END - REMOVAL, TIE ROD.............19-16
END CAP - INSTALLATION, INSTRUMENT
PANEL
............................23-153
END CAP - REMOVAL, INSTRUMENT
PANEL
............................23-153
END REMOVAL TOOL, SPECIAL TOOLS -
OUTER TIE ROD
.....................19-15
ENGINE - 3.7L - DESCRIPTION
............9-3
ENGINE - DESCRIPTION, 3.7L
............7-21
8 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
ENGINE - DESCRIPTION, COOLING
SYSTEM 3.7L.........................7-1
ENGINE - DESCRIPTION, COOLING
SYSTEM ROUTING 3.7L.................7-2
ENGINE - INSTALLATION, 3.7L . . . 7-17,7-18,7-22
ENGINE - REMOVAL, 3.7L...........7-17,7-21
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 3.7L........7-12
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 3.7L.......7-12
ENGINE BLOCK - CLEANING.............9-39
ENGINE BLOCK - DESCRIPTION..........9-39
ENGINE BLOCK - INSPECTION...........9-40
ENGINE COOLANT - DESCRIPTION.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - DESCRIPTION...............7-19
ENGINE COOLANT TEMPERATURE
SENSOR - INSTALLATION...............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - OPERATION.................7-20
ENGINE COOLANT TEMPERATURE
SENSOR - REMOVAL...................7-20
ENGINE COOLANT THERMOSTAT -
OPERATION..........................7-21
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE..............9-10
ENGINE CRADLE CROSSMEMBER -
INSTALLATION........................13-6
ENGINE CRADLE CROSSMEMBER -
REMOVAL...........................13-6
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING.................9-4
ENGINE DIAGNOSIS - LUBRICATION -
DIAGNOSIS AND TESTING...............9-7
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING...............9-6
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING...............9-4
ENGINE FIRING ORDER, 2.4L 4-
CYLINDER...........................8I-2
ENGINE FIRING ORDER, 3.7L V-6.........8I-2
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE..........................9-9
ENGINE OIL - STANDARD PROCEDURE....9-61
ENGINE OIL LEAK - DIAGNOSIS AND
TESTING............................9-60
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING........................9-60
ENGINE, SPECIAL TOOLS - 3.7L..........9-15
ENGINE, SPECIFICATIONS - 3.7L.........9-12
ENGINE TEMPERATURE GAUGE -
DESCRIPTION.......................8J-18
ENGINE TEMPERATURE GAUGE -
OPERATION.........................8J-18
ENGINES - GENERATOR RATINGS, GAS . . . 8F-23
ENTRY MODULE - DESCRIPTION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-7
ENTRY MODULE - INSTALLATION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - OPERATION, REMOTE
KEYLESS............................8N-7
ENTRY MODULE - REMOVAL, REMOTE
KEYLESS............................8N-7
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-8
ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE KEYLESS......8N-9
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-40
ERASING TRANSMITTER CODES -
STANDARD PROCEDURE...............8M-8
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-41
EVAPORATION CONTROL SYSTEM -
DESCRIPTION.......................25-24
EVAPORATOR - DESCRIPTION, A/C.......24-49
EVAPORATOR - INSTALLATION, A/C......24-49
EVAPORATOR - OPERATION, A/C........24-49
EVAPORATOR - REMOVAL, A/C..........24-49
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-27
EVAP/PURGE SOLENOID - INSTALLATION
. 25-27
EVAP/PURGE SOLENOID - OPERATION
....25-27
EVAP/PURGE SOLENOID - REMOVAL
.....25-27
EXCEPT DIESEL - TORQUE
.............8F-23
EXHAUST MANIFOLD - DESCRIPTION
.....9-69EXHAUST MANIFOLD - INSTALLATION.....9-70
EXHAUST MANIFOLD - REMOVAL.........9-69
EXHAUST SYSTEM - DESCRIPTION.......11-1
EXHAUST SYSTEM - DIAGNOSIS AND
TESTING............................11-2
EXTENSION HOUSING BUSHING -
NV3550 - INSTALLATION...............21-74
EXTENSION HOUSING BUSHING -
NV3550 - REMOVAL..................21-73
EXTENSION HOUSING SEAL - NV1500 -
INSTALLATION.......................21-32
EXTENSION HOUSING SEAL - NV1500 -
REMOVAL..........................21-32
EXTENSION HOUSING SEAL - NV3550 -
INSTALLATION.......................21-74
EXTENSION HOUSING SEAL - NV3550 -
REMOVAL..........................21-74
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING.....................8L-7
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-5
EXTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING....................8L-15
EXTERIOR HANDLE - INSTALLATION....23-123,
23-130,23-136
EXTERIOR HANDLE - REMOVAL . 23-123,23-130,
23-136
EXTERIOR NAME PLATES -
INSTALLATION......................23-141
EXTERIOR NAME PLATES - REMOVAL . . . 23-140
FAN - ELECTRIC - DESCRIPTION,
RADIATOR...........................7-26
FAN - ELECTRIC - INSTALLATION,
RADIATOR...........................7-27
FAN - ELECTRIC - OPERATION,
RADIATOR...........................7-26
FAN - ELECTRIC - REMOVAL, RADIATOR . . . 7-26
FAN - VISCOUS - CLEANING, RADIATOR . . . 7-29
FAN - VISCOUS - DESCRIPTION,
RADIATOR...........................7-27
FAN - VISCOUS - INSPECTION,
RADIATOR...........................7-29
FAN - VISCOUS - INSTALLATION,
RADIATOR...........................7-29
FAN - VISCOUS - OPERATION,
RADIATOR...........................7-27
FAN - VISCOUS - REMOVAL, RADIATOR....7-28
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS............................7-28
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, REAR..........13-2
FASCIA - REMOVAL, FRONT.............13-1
FASCIA - REMOVAL, REAR..............13-2
FASCIA SUPPORT - INSTALLATION,
REAR...............................13-3
FASCIA SUPPORT - REMOVAL, REAR......13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-1
FENDER - INSTALLATION, FRONT.......23-141
FENDER - REMOVAL, FRONT..........23-141
FILL - STANDARD PROCEDURE, FLUID
DRAIN......................21-208,21-246
FILL - STANDARD PROCEDURE,
TRANSMISSION.....................21-128
FILL DOOR/HOUSING - INSTALLATION,
FUEL.............................23-141
FILL DOOR/HOUSING - REMOVAL, FUEL . 23-141
FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-4
FILLER CAP - DESCRIPTION, FUEL.......25-27
FILLER CAP - OPERATION, FUEL........25-27
FILTER - DESCRIPTION, FUEL............14-7
FILTER - INSTALLATION, FUEL...........14-8
FILTER - INSTALLATION, INLET..........14-28
FILTER - INSTALLATION, OIL............9-63
FILTER - REMOVAL, FUEL...............14-7
FILTER - REMOVAL, INLET.............14-28
FILTER - REMOVAL, OIL
................9-63
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID
.................21-126
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION
...........23-163
FINISH - DESCRIPTION, BASE
COAT/CLEAR COAT
..................23-162
FIRING ORDER, 2.4L 4-CYLINDER -
ENGINE
..............................8I-2FIRING ORDER, 3.7L V-6 - ENGINE........8I-2
FITTING - CONNECTING ROD BEARING....9-49
FITTING - DESCRIPTION, QUICK
CONNECT...........................14-10
FITTING - MAIN BEARING...............9-45
FITTING - STANDARD PROCEDURE,
CONNECTING ROD BEARING............9-40
FITTING - STANDARD PROCEDURE,
PISTON.............................9-50
FITTING - STANDARD PROCEDURE,
PISTON RING........................9-52
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-10
FLARE MOLDINGS - INSTALLATION,
FRONT WHEEL OPENING.............23-145
FLARE MOLDINGS - INSTALLATION,
REAR WHEEL OPENING..............23-145
FLARE MOLDINGS - REMOVAL, FRONT
WHEEL OPENING...................23-145
FLARE MOLDINGS - REMOVAL, REAR
WHEEL OPENING...................23-145
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLASHER - DESCRIPTION, COMBINATION . 8L-19
FLASHER - OPERATION, COMBINATION . . . 8L-19
FLEX PLATE - INSTALLATION............9-49
FLEX PLATE - REMOVAL................9-49
FLIP-UP GLASS - INSTALLATION.......23-136
FLIP-UP GLASS - REMOVAL...........23-136
FLIP-UP GLASS AJAR SWITCH -
DESCRIPTION.......................8L-77
FLIP-UP GLASS AJAR SWITCH -
OPERATION.........................8L-77
FLIP-UP GLASS LATCH - INSTALLATION . 23-136
FLIP-UP GLASS LATCH - REMOVAL.....23-136
FLIP-UP GLASS RELEASE SWITCH -
DIAGNOSIS AND TESTING..............8N-5
FLIP-UP GLASS SUPPORT CYLINDER -
INSTALLATION......................23-139
FLIP-UP GLASS SUPPORT CYLINDER -
REMOVAL.........................23-139
FLOOR - DEFROST DOO - INSTALLATION . . 24-37
FLOOR - DEFROST DOOR - REMOVAL....24-36
FLOOR - DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-25
FLOOR - DEFROST DOOR ACTUATOR -
REMOVAL..........................24-24
FLOOR CONSOLE - INSTALLATION......23-158
FLOOR CONSOLE - REMOVAL..........23-158
FLOOR CONSOLE DUCT - INSTALLATION . . 24-31
FLOOR CONSOLE DUCT - REMOVAL.....24-31
FLOOR CONSOLE LID LATCH -
INSTALLATION......................23-158
FLOOR CONSOLE LID LATCH - REMOVAL . 23-158
FLOOR DUCT - INSTALLATION..........24-32
FLOOR DUCT - REMOVAL..............24-32
FLOOR MATS - INSTALLATION, CARPETS . 23-158
FLOOR MATS - REMOVAL, CARPETS....23-158
FLOOR SHIFT BOOT - INSTALLATION,
4WD .............................23-156
FLOOR SHIFT BOOT - REMOVAL, 4WD . . . 23-156
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-3
FLOW MANAGEMENT VALVE -
DESCRIPTION........................14-6
FLOW MANAGEMENT VALVE -
INSTALLATION........................14-7
FLOW MANAGEMENT VALVE -
OPERATION..........................14-6
FLOW MANAGEMENT VALVE - REMOVAL . . . 14-6
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-2
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT..................21-125
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-4
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE..............21-126
FLUID CAPACITIES - SPECIFICATIONS......0-4
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING......................21-125
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE
..................5-26
FLUID COOLER - DESCRIPTION
.........19-20
FLUID COOLER - INSTALLATION
.........19-20
FLUID COOLER - OPERATION
...........19-20
FLUID COOLER - REMOVAL
............19-20
KJINDEX 9
Description Group-Page Description Group-Page Description Group-Page
LOW PRESSURE SWITCH - OPERATION,
A/C................................24-18
LOW PRESSURE SWITCH - REMOVAL,
A/C................................24-19
LOWER BALL JOINT - DIAGNOSIS AND
TESTING............................2-10
LOWER CONTROL ARM - DESCRIPTION . . . 2-21
LOWER CONTROL ARM - INSTALLATION . . 2-10,
2-21
LOWER CONTROL ARM - OPERATION.....2-21
LOWER CONTROL ARM - REMOVAL . . 2-10,2-21
LOWER TRIM - INSTALLATION,
B-PILLAR..........................23-157
LOWER TRIM - REMOVAL, B-PILLAR....23-157
LOWER WEATHERSTRIP -
INSTALLATION, DOOR................23-186
LOWER WEATHERSTRIP - REMOVAL,
DOOR............................23-186
LOW/REVERSE CLUTCH - ASSEMBLY....21-146
LOW/REVERSE CLUTCH - CLEANING....21-146
LOW/REVERSE CLUTCH - DISASSEMBLY . 21-145
LOW/REVERSE CLUTCH - INSPECTION . . 21-146
LUBRICATION - DESCRIPTION...........9-57
LUBRICATION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-7
LUBRICATION - OPERATION.............9-58
LUBRICATION - STANDARD PROCEDURE,
BODY...............................23-3
LUGGAGE RACK - INSTALLATION.......23-144
LUGGAGE RACK - REMOVAL............23-144
MACHINING - STANDARD PROCEDURES,
BRAKE DRUM........................5-27
MAIN BEARING, FITTING................9-45
MAINTENANCE SCHEDULES -
DESCRIPTION.........................0-4
MALFUNCTION INDICATOR LAMP (MIL) -
DESCRIPTION.......................8J-24
MALFUNCTION INDICATOR LAMP (MIL) -
OPERATION.........................8J-24
MANAGEMENT VALVE - DESCRIPTION,
FLOW...............................14-6
MANAGEMENT VALVE - INSTALLATION,
FLOW...............................14-7
MANAGEMENT VALVE - OPERATION,
FLOW...............................14-6
MANAGEMENT VALVE - REMOVAL,
FLOW...............................14-6
MANAGER - DESCRIPTION, TASK........25-17
MANAGER - OPERATION, TASK.........25-21
MANIFOLD - DESCRIPTION, EXHAUST.....9-69
MANIFOLD - DESCRIPTION, INTAKE.......9-68
MANIFOLD - INSTALLATION, EXHAUST....9-70
MANIFOLD - INSTALLATION, INTAKE......9-69
MANIFOLD - REMOVAL, EXHAUST........9-69
MANIFOLD - REMOVAL, INTAKE..........9-68
MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE.....................9-68
MANUAL - INSTALLATION, WINDOW
REGULATOR............23-126,23-133 21-34
MANUAL - REMOVAL, WINDOW
REGULATOR.................23-126,23-133
MANUAL BLEEDING - STANDARD
PROCEDURE..........................5-6
MANUAL, NV1500....................21-30
MANUAL, NV3550....................21-71
MANUAL SEAT RISER - INSTALLATION . . 23-168
MANUAL SEAT RISER - REMOVAL......23-167
MANUAL TRANSMISSION -
DESCRIPTION.........................0-2
MANUAL TRANSMISSION - DIAGNOSIS
AND TESTING...................21-2,21-33
MAP SENSOR - DESCRIPTION..........14-38
MAP SENSOR - INSTALLATION..........14-40
MAP SENSOR - OPERATION............14-38
MAP SENSOR - REMOVAL.............14-39
MASTER CYLINDER - DESCRIPTION......5-24
MASTER CYLINDER - INSPECTION.........6-9
MASTER CYLINDER - INSTALLATION......5-25
MASTER CYLINDER - OPERATION........5-24
MASTER CYLINDER - REMOVAL
..........5-25
MASTER CYLINDER BLEEDING -
STANDARD PROCEDURE
................5-24
MASTER CYLINDER FLUID LEVEL -
STANDARD PROCEDURES
...............5-26
MASTER CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING
..........5-21,5-24
MATCH MOUNTING - STANDARD
PROCEDURE
.........................22-3MATS - INSTALLATION, CARPETS AND
FLOOR............................23-158
MATS - REMOVAL, CARPETS AND
FLOOR............................23-158
MEASUREMENT - STANDARD
PROCEDURE, HEIGHT...................2-4
MEASURING TIMING CHAIN WEAR,
STANDARD PROCEDURE................9-71
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-6
MECHANISM - DESCRIPTION, SHIFT....21-160
MECHANISM - INSTALLATION, SHIFT....21-160
MECHANISM - OPERATION, SHIFT......21-160
MECHANISM - REMOVAL, SHIFT.......21-160
METRIC SYSTEM - DESCRIPTION......Intro.-5
MICRO-RELAY - DESCRIPTION.......8W-97-14
MICRO-RELAY - DIAGNOSIS AND
TESTING........................8W-97-14
MICRO-RELAY - INSTALLATION......8W-97-14
MICRO-RELAY - OPERATION........8W-97-14
MICRO-RELAY - REMOVAL..........8W-97-14
MIDTRONICS ELECTRICAL TESTER -
STANDARD PROCEDURE, USING........8F-15
MINI-TRIP COMPUTER - DIAGNOSIS
AND TESTING, COMPASS..............8M-6
MINI-TRIP ILLUMINATION BULB -
INSTALLATION, COMPASS.............8L-75
MINI-TRIP ILLUMINATION BULB -
REMOVAL, COMPASS.................8L-74
MIRROR - INSTALLATION, SIDE VIEW . . . 23-145
MIRROR - REMOVAL, REAR VIEW......23-161
MIRROR - REMOVAL, SIDE VIEW.......23-145
MIRROR - REMOVAL, SIDEVIEW........8N-13
MIRROR SUPPORT BRACKET -
INSTALLATION, REARVIEW............23-161
MIRROR SWITCH - DIAGNOSIS AND
TESTING, POWER....................8N-12
MIRROR SWITCH - INSTALLATION,
POWER............................8N-13
MIRROR SWITCH - REMOVAL, POWER . . . 8N-13
MIRRORS - DESCRIPTION, HEATED.......8G-1
MIRRORS - DESCRIPTION, POWER......8N-11
MIRRORS - DIAGNOSIS AND TESTING,
HEATED.............................8G-1
MIRRORS - DIAGNOSIS AND TESTING,
POWER............................8N-11
MIRRORS - OPERATION, HEATED........8G-1
MIRRORS - OPERATION, POWER........8N-11
MODE - DESCRIPTION, CIRCUIT
ACTUATION TEST.....................25-2
MODE - DESCRIPTION, STATE DISPLAY
TEST...............................25-2
MODE INDICATOR - DESCRIPTION, FOUR
LOW...............................8J-29
MODE INDICATOR - OPERATION, FOUR
LOW...............................8J-30
MODES OF OPERATION - DESCRIPTION . . . 8E-11
MODULE - DESCRIPTION, AIRBAG
CONTROL...........................8O-9
MODULE - DESCRIPTION, BODY
CONTROL...........................8E-2
MODULE - DESCRIPTION, FRONT WIPER . 8R-15
MODULE - DESCRIPTION, FUEL PUMP....14-18
MODULE - DESCRIPTION, HEATED SEAT . . 8E-21
MODULE - DESCRIPTION, INTRUSION
TRANSCEIVER.......................8Q-14
MODULE - DESCRIPTION, REMOTE
KEYLESS ENTRY......................8N-7
MODULE - DESCRIPTION, SENTRY KEY
IMMOBILIZER.......................8E-15
MODULE - DESCRIPTION, SIDE IMPACT
AIRBAG CONTROL...................8O-43
MODULE - DESCRIPTION,
TRANSMISSION CONTROL.............8E-18
MODULE - DIAGNOSIS AND TESTING,
BODY CONTROL......................8E-7
MODULE - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8E-22
MODULE - DIAGNOSIS AND TESTING,
REMOTE KEYLESS ENTRY..............8N-7
MODULE - INSTALLATION, AIRBAG
CONTROL
..........................8O-12
MODULE - INSTALLATION, BODY
CONTROL
...........................8E-7
MODULE - INSTALLATION, CONTROL
....23-183
MODULE - INSTALLATION, FRONT
WIPER
.............................8R-16
MODULE - INSTALLATION, FUEL PUMP
. . . 14-19MODULE - INSTALLATION, HEATED SEAT . . 8E-24
MODULE - INSTALLATION, INTRUSION
TRANSCEIVER.......................8Q-16
MODULE - INSTALLATION, REMOTE
KEYLESS ENTRY......................8N-7
MODULE - INSTALLATION, SENTRY KEY
IMMOBILIZER.......................8E-18
MODULE - INSTALLATION, SIDE IMPACT
AIRBAG CONTROL...................8O-45
MODULE - OPERATION, AIRBAG
CONTROL..........................8O-10
MODULE - OPERATION, BODY CONTROL . . . 8E-5
MODULE - OPERATION, FRONT WIPER . . . 8R-15
MODULE - OPERATION, FUEL PUMP.....14-18
MODULE - OPERATION, HEATED SEAT....8E-21
MODULE - OPERATION, INTRUSION
TRANSCEIVER.......................8Q-15
MODULE - OPERATION, REMOTE
KEYLESS ENTRY......................8N-7
MODULE - OPERATION, SENTRY KEY
IMMOBILIZER.......................8E-16
MODULE - OPERATION, SIDE IMPACT
AIRBAG CONTROL...................8O-43
MODULE - OPERATION, TRANSMISSION
CONTROL..........................8E-18
MODULE - REMOVAL, AIRBAG CONTROL . 8O-11
MODULE - REMOVAL, BODY CONTROL....8E-7
MODULE - REMOVAL, CONTROL.......23-183
MODULE - REMOVAL, FRONT WIPER....8R-16
MODULE - REMOVAL, FUEL PUMP.......14-18
MODULE - REMOVAL, HEATED SEAT.....8E-24
MODULE - REMOVAL, INTRUSION
TRANSCEIVER.......................8Q-15
MODULE - REMOVAL, REMOTE KEYLESS
ENTRY..............................8N-7
MODULE - REMOVAL, SENTRY KEY
IMMOBILIZER.......................8E-17
MODULE - REMOVAL, SIDE IMPACT
AIRBAG CONTROL...................8O-44
MODULE ASSEMBLY - INSTALLATION . . . 23-181
MODULE ASSEMBLY - REMOVAL.......23-181
MOLDING - INSTALLATION, FRONT
DOOR OUTER BELT..................23-186
MOLDING - INSTALLATION, REAR DOOR
OUTER BELT.......................23-186
MOLDING - REMOVAL, FRONT DOOR
OUTER BELT.......................23-186
MOLDING - REMOVAL, REAR DOOR
OUTER BELT.......................23-186
MOLDINGS - INSTALLATION, BODY SIDE . 23-140
MOLDINGS - INSTALLATION, FRONT
WHEEL OPENING FLARE..............23-145
MOLDINGS - INSTALLATION, REAR
WHEEL OPENING FLARE..............23-145
MOLDINGS - REMOVAL, BODY SIDE....23-140
MOLDINGS - REMOVAL, FRONT WHEEL
OPENING FLARE....................23-145
MOLDINGS - REMOVAL, REAR WHEEL
OPENING FLARE....................23-145
MONITORED SYSTEMS - DESCRIPTION . . . 25-17
MONITORS - DESCRIPTION,
COMPONENT........................25-19
MOTOR - DESCRIPTION, BLOWER.......24-30
MOTOR - DESCRIPTION, DOOR LOCK.....8N-5
MOTOR - DESCRIPTION, HEADLAMP
LEVELING..........................8L-35
MOTOR - DESCRIPTION, IDLE AIR
CONTROL..........................14-35
MOTOR - DESCRIPTION, REAR WIPER
. . . 8R-41
MOTOR - DIAGNOSIS AND TESTING,
BLOWER
...........................24-30
MOTOR - DIAGNOSIS AND TESTING,
DOOR LOCK
.........................8N-5
MOTOR - DIAGNOSIS AND TESTING,
STARTER
...........................8F-39
MOTOR - INSTALLATION, BLOWER
......24-31
MOTOR - INSTALLATION, DRIVE
........23-182
MOTOR - INSTALLATION, HEADLAMP
LEVELING
..........................8L-36
MOTOR - INSTALLATION, IDLE AIR
CONTROL
..........................14-36
MOTOR - INSTALLATION, REAR WIPER
. . . 8R-42
MOTOR - INSTALLATION, STARTER
......8F-41
MOTOR - OPERATION, BLOWER
.........24-30
MOTOR - OPERATION, DOOR LOCK
.......8N-5
MOTOR - OPERATION, HEADLAMP
LEVELING
..........................8L-36
16 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
RELAY - OPERATION, FRONT FOG LAMP . . 8L-22
RELAY - OPERATION, FUEL PUMP.......14-34
RELAY - OPERATION, HEADLAMP HIGH
BEAM..............................8L-33
RELAY - OPERATION, HEADLAMP LOW
BEAM..............................8L-39
RELAY - OPERATION, PARK LAMP.......8L-54
RELAY - OPERATION, REAR FOG LAMP . . . 8L-57
RELAY - OPERATION, REAR WINDOW
DEFOGGER..........................8G-6
RELAY - OPERATION, STARTER MOTOR . . . 8F-42
RELAY - OPERATION, TRAILER TOW.....8L-62
RELAY - OPERATION, TRANSMISSION
CONTROL.........................21-168
RELAY - OPERATION, WIPER HIGH/LOW . . 8R-23
RELAY - OPERATION, WIPER ON/OFF....8R-25
RELAY - REMOVAL................8W-97-14
RELAY - REMOVAL, A/C COMPRESSOR
CLUTCH............................24-16
RELAY - REMOVAL, AMPLIFIER CHOKE....8A-4
RELAY - REMOVAL, BLOWER MOTOR....24-21
RELAY - REMOVAL, CLUTCH SWITCH
OVERRIDE...........................6-10
RELAY - REMOVAL, DAYTIME RUNNING
LAMP..............................8L-21
RELAY - REMOVAL, DOOR LOCK.........8N-6
RELAY - REMOVAL, FRONT FOG LAMP . . . 8L-24
RELAY - REMOVAL, FUEL PUMP........14-34
RELAY - REMOVAL, HEADLAMP HIGH
BEAM..............................8L-34
RELAY - REMOVAL, HEADLAMP LOW
BEAM..............................8L-40
RELAY - REMOVAL, HORN..............8H-3
RELAY - REMOVAL, PARK LAMP........8L-55
RELAY - REMOVAL, REAR FOG LAMP....8L-58
RELAY - REMOVAL, REAR WINDOW
DEFOGGER..........................8G-7
RELAY - REMOVAL, STARTER MOTOR....8F-43
RELAY - REMOVAL, TRAILER TOW.......8L-63
RELAY - REMOVAL, WIPER HIGH/LOW . . . 8R-24
RELAY - REMOVAL, WIPER ON/OFF......8R-26
RELAYS - DIAGNOSIS AND TESTING,
ASD AND FUEL PUMP..................8I-4
RELEASE - STANDARD PROCEDURE,
FUEL SYSTEM PRESSURE..............14-4
RELEASE BEARING - INSTALLATION,
CLUTCH..............................6-6
RELEASE BEARING - REMOVAL, CLUTCH . . . 6-6
RELEASE CABLE - INSTALLATION, LATCH . 23-120
RELEASE CABLE - REMOVAL, LATCH....23-120
RELEASE HANDLE - INSTALLATION,
LATCH ............................23-120
RELEASE HANDLE - REMOVAL, LATCH . . 23-120
RELEASE SWITCH - DIAGNOSIS AND
TESTING, FLIP-UP GLASS..............8N-5
RELIEF VALVE - DESCRIPTION, HIGH
PRESSURE.........................24-42
RELIEF VALVE - OPERATION, HIGH
PRESSURE.........................24-42
REMOTE KEYLESS ENTRY MODULE -
DESCRIPTION........................8N-7
REMOTE KEYLESS ENTRY MODULE -
DIAGNOSIS AND TESTING..............8N-7
REMOTE KEYLESS ENTRY MODULE -
INSTALLATION.......................8N-7
REMOTE KEYLESS ENTRY MODULE -
OPERATION..........................8N-7
REMOTE KEYLESS ENTRY MODULE -
REMOVAL...........................8N-7
REMOTE KEYLESS ENTRY
TRANSMITTER - DIAGNOSIS AND
TESTING............................8N-8
REMOTE KEYLESS ENTRY
TRANSMITTER - SPECIFICATIONS........8N-9
REMOTE SWITCHES - DESCRIPTION.....8A-11
REMOTE SWITCHES - DIAGNOSIS AND
TESTING...........................8A-12
REMOTE SWITCHES - INSTALLATION.....8A-13
REMOTE SWITCHES - OPERATION.......8A-12
REMOTE SWITCHES - REMOVAL
........8A-13
REPAIR - DESCRIPTION, THREADED
HOLE
.............................Intro.-4
REPAIR - STANDARD PROCEDURE,
ALUMINUM THREAD
..................21-81
REPAIR - STANDARD PROCEDURE,
REAR GLASS HEATING GRID
............8G-4
REPAIR DAMAGED OR WORN THREADS
- STANDARD PROCEDURE
...............9-9REPAIRING LEAKS - STANDARD
PROCEDURE.........................22-8
REPEATER LAMP BULB - INSTALLATION . . 8L-60
REPEATER LAMP BULB - REMOVAL......8L-60
REPEATER LAMP UNIT - INSTALLATION . . 8L-61
REPEATER LAMP UNIT - REMOVAL......8L-60
REQUIREMENTS - DESCRIPTION,
COOLING SYSTEM....................24-1
RESERVOIR - DESCRIPTION, VACUUM....8P-7
RESERVOIR - DESCRIPTION, WASHER . . . 8R-21
RESERVOIR - DIAGNOSIS AND TESTING,
VACUUM............................8P-7
RESERVOIR - INSTALLATION, FLUID......5-26
RESERVOIR - INSTALLATION, VACUUM....8P-8
RESERVOIR - INSTALLATION, WASHER . . . 8R-22
RESERVOIR - OPERATION, VACUUM......8P-7
RESERVOIR - OPERATION, WASHER.....8R-21
RESERVOIR - REMOVAL, FLUID..........5-26
RESERVOIR - REMOVAL, VACUUM........8P-7
RESERVOIR - REMOVAL, WASHER......8R-21
RESISTANCE, 2.4L - IGNITION COIL.......8I-2
RESISTANCE, 2.4L - SPARK PLUG CABLE . . . 8I-3
RESISTANCE, 3.7L V-6 - IGNITION COIL....8I-3
RESISTOR - DESCRIPTION, BLOWER
MOTOR............................24-22
RESISTOR - DIAGNOSIS AND TESTING,
BLOWER MOTOR....................24-22
RESISTOR - INSTALLATION, BLOWER
MOTOR............................24-22
RESISTOR - OPERATION, BLOWER
MOTOR............................24-22
RESISTOR - REMOVAL, BLOWER
MOTOR............................24-22
RESTRAINT DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL......................8O-6
RESTRAINT SYSTEM - DIAGNOSIS AND
TESTING, SUPPLEMENTAL..............8O-6
RESTRAINT SYSTEM - WARNING........8O-5
RESTRAINTS - DESCRIPTION............8O-2
RESTRAINTS - OPERATION.............8O-4
RESTRAINTS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED
SUPPLEMENTAL......................8O-6
RETAINER/BULKHEAD - ASSEMBLY, 4C . . 21-123
RETAINER/BULKHEAD - DISASSEMBLY,
4C ...............................21-122
RETRACTOR - INSTALLATION, FRONT
SEAT BELT .........................8O-24
RETRACTOR - INSTALLATION, REAR
CENTER SEAT BELT..................8O-33
RETRACTOR - INSTALLATION, REAR
OUTBOARD SEAT BELT................8O-34
RETRACTOR - REMOVAL, FRONT SEAT
BELT ..............................8O-23
RETRACTOR - REMOVAL, REAR CENTER
SEAT BELT .........................8O-32
RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT BELT................8O-33
RETURN - DESCRIPTION, SENSOR.......8E-14
RETURN HOSE (GEAR TO THE COOLER)
- INSTALLATION.....................19-22
RETURN HOSE (GEAR TO THE COOLER)
- REMOVAL.........................19-21
RETURN HOSE (RESERVOIR TO THE
COOLER) - INSTALLATION.............19-22
RETURN HOSE (RESERVOIR TO THE
COOLER) - REMOVAL
.................19-21
REVERSE FLUSHING - STANDARD
PROCEDURE, COOLING SYSTEM
.........7-12
RFE TRANSMISSION, SPECIAL TOOLS
. . . 21-120
RHD - INSTALLATION
...............8W-97-6
RHD - REMOVAL
...................8W-97-5
RIGHT POWER SEAT SWITCH -
DESCRIPTION
.......................8N-19
RIGHT POWER SEAT SWITCH -
DIAGNOSIS AND TESTING
.............8N-19
RIGHT POWER SEAT SWITCH -
INSTALLATION
......................8N-20
RIGHT POWER SEAT SWITCH -
OPERATION
.........................8N-19
RIGHT POWER SEAT SWITCH -
REMOVAL
..........................8N-20
RIGHT SIDE - INSTALLATION
........2-12,2-15
RIGHT SIDE - REMOVAL
............2-11,2-14
RING - INSTALLATION, PINION
GEAR/RING GEAR/TONE
...........3-112,3-82RING - REMOVAL, PINION GEAR/RING
GEAR/TONE.....................3-110,3-79
RING FITTING - STANDARD
PROCEDURE, PISTON..................9-52
RISER - INSTALLATION, MANUAL SEAT . . 23-168
RISER - REMOVAL, MANUAL SEAT......23-167
RKE TRANSMITTER BATTERIES -
STANDARD PROCEDURE...............8N-8
RKE TRANSMITTER CUSTOMER
PREFERENCES - STANDARD
PROCEDURE.........................8N-8
RKE TRANSMITTER PROGRAMING -
STANDARD PROCEDURE...............8N-9
ROAD TEST - DIAGNOSIS AND TESTING . . . 8P-2
ROAD TESTING - DIAGNOSIS AND
TESTING...........................21-78
ROCKER ARM - DESCRIPTION.......9-29,9-37
ROCKER ARM - INSTALLATION..........9-37
ROCKER ARM - REMOVAL..............9-37
ROD - DESCRIPTION, PISTON &
CONNECTING.........................9-49
ROD BEARING - FITTING - STANDARD
PROCEDURE, CONNECTING.............9-40
ROD BEARING, FITTING - CONNECTING....9-49
ROD END - INSTALLATION, TIE.........19-16
ROD END - REMOVAL, TIE.............19-16
ROD END REMOVAL TOOL, SPECIAL
TOOLS - OUTER TIE..................19-15
ROTATION - STANDARD PROCEDURE,
TIRE................................22-2
ROTOR - DIAGNOSIS AND TESTING,
DISC BRAKE.........................5-18
ROTOR - STANDARD PROCEDURE, DISC
BRAKE..............................5-19
ROTORS - INSTALLATION...............5-19
ROTORS - REMOVAL..................5-19
ROUTING 3.7L ENGINE - DESCRIPTION,
COOLING SYSTEM.....................7-2
RUN CHANNEL - INSTALLATION, GLASS . 23-123,
23-130
RUN CHANNEL - REMOVAL, GLASS....23-123,
23-130
RUNNING LAMP RELAY - DESCRIPTION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - INSTALLATION,
DAYTIME...........................8L-21
RUNNING LAMP RELAY - OPERATION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - REMOVAL,
DAYTIME...........................8L-21
RUNOUT - DIAGNOSIS AND TESTING,
TIRES AND WHEEL....................22-1
SAFETY CERTIFICATION LABEL -
DESCRIPTION, VEHICLE..............Intro.-9
SAFETY PRECAUTIONS AND WARNINGS,
WARNING...........................23-1
SAFETY PRECAUTIONS, WARNING -
WINDSHIELD.......................23-173
SANDING/BUFFING & POLISHING -
DESCRIPTION, FINESSE..............23-163
SCHEDULES - DESCRIPTION,
MAINTENANCE........................0-4
SCHEMATICS AND DIAGRAMS -
HYDRAULIC SCHEMATICS.............21-100
SCHEMATICS, SCHEMATICS AND
DIAGRAMS - HYDRAULIC.............21-100
SCUFF PLATE - INSTALLATION, DOOR
SILL..............................23-157
SCUFF PLATE - INSTALLATION, REAR
DOOR............................23-160
SCUFF PLATE - REMOVAL, DOOR SILL . . . 23-157
SCUFF PLATE - REMOVAL, REAR DOOR . . 23-160
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL.....................9-47
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL.....................9-46
SEAL - INSTALLATION, ADAPTER
HOUSING..........................21-124
SEAL - INSTALLATION, A-PILLAR.......23-185
SEAL - INSTALLATION, COWL/PLENUM . . 23-187
SEAL - INSTALLATION, COWL/PLENUM
WINDOW BAFFLE
...................23-187
SEAL - INSTALLATION, FRONT OUTPUT
SHAFT
......................21-208,21-246
SEAL - INSTALLATION, GLASS PANEL
. . . 23-178
SEAL - INSTALLATION, OIL PUMP
FRONT
............................21-152
SEAL - INSTALLATION, PINION
. . 3-103,3-39,3-68
22 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
JEEP LIBERTY 2002
SPARE WHEEL & HARDWARE19-020-<8)
21-522~
23 .lLI
11
b
RACK & PINION10
~66~ -
24I14~
~2~
!
31~J~L2S--£3J
!;:;q)17
118-#~ I~
12~
/~004-09516 ~~'"
5~132616A-15~~
1 Wheel, Spare 14Steel 5GL65S4AAA 160.00 16 004 09907Alloy --
16x7Code WLD 10 Arm, Upper Control AiL 52088632AA m #2.0 128.00To 10-1-01 5GL67PAKAA 249.00 #W/Steering Knuckle Assy Removed Deduct 1.2 004 09522 c~From 10-1-01 5GL67PAKAB 24900 11 Bum~r, Control Arm AiL 52088684AB m 25.75 -
Code WND 5GL66PAKAB 260'00 12 Knuckle Assy, Steering R 52088652AA m #1.7 127.0017x7.5 .L 52088653AA m #1.7 127.00 1 Gear Assy, SteeringCode WGO 5HW90ZDRM 249.00 #/ncludes R&R Brake Rotor and Hub & Bearing Assy, 2.4L Eng 52128588M m #1.9 484.00Code WGR 5HW90AFMAA 24900 R&R Both Sides 3.2 37L Eng 52128518M m #1.9 459.002 Jack 52059104 83:35 13 Joint, Lower Balll] AiL 5069161AB m 2.0 27.50 #W/4WD Add 3.63 Wrench, Lug 52059478AA 12.85" l]/nc/uded w/Steering Knuckle Assy 2 Boot, Steering Gear1J AiL 5O72446M m 57.104 Bracket, Jack 52059369M 16.35!114Arm,LowerControl R 52088636AD m#2.2 117.00 3Bolt,Mountingl] AiL 6506517M 7.505 Label, Jack Instructions-See InforrnatJon Labels SectJon L 52088637AD m #2.2 117.00 4 Nut, MountJng:~ AiL 6504707 2.456 Bracke~ Spare. Wheel 55155933AB 59.10 #Includes R&R Bushings, w/Steering Knuckle 5 Bushing, Steering Gear1J AiL 52038783AB 15.20Cover, :opare Tire 5JG141X7M Removed Deduct.9 l1/nc/uded w/Steering Gear AssyAiL 52088746M m 12.25 6 Rod, Outer Tie R 5O72444M 46.70AiL 52088649AC m L 5072445M 46.70
AIL 6507080AA18 Bolt, Lower Carn (2/Side) AiL 6507321M19 Nut, Absorber AiL 6506443M 1.5020 Retainer, Absorber AiL 52089069M 2.25 2.4L ENG21 Mount, Absorber R 52128532AA m #1.8 91.70L 52128533AA m #1.8 91.7022 Isolator, Upper Spring AiL 52088686M m #1.8 16.25 423 Springl] AiL 52088625M m #1.8 35.75~.tr24 Absorber, Shock11 AiL 52088650AB m #1.8 36.95 111Additional Parts &lor Dealer Contact Required 0 3125 Isolator, Lower Spring AiL 52088686M m #1.8 16.25 -
I #R&R One Side Complete, Includes R&R ClevisAbsorber, w/Steering Knuckle Assy Removed Deducr ~.7, R&R Both Sides 3.426 Clevis, Absorber AiL 52088748AC m #.6 49.75#W/Steering Knuckle Assy Removed Deduct.4
29\",~~-l 004-09908
27 Retainer, Stab Bar AiL 52088631M m #.3 9.70 I128 Bushing, Slab Bar AiL 52088778M m #.3 4.60 c 004 09909#R&R One Side Complete, Not Included in O/H! -
29 Link, Stab Bar Ail 52088662AB m #.3 43.75PS.#Not Included in O/H 1 ump, teerlng30 Bar, Stabilizer 52088660M m #.8 98.25 2 Pulley, ~ump#Includes R&R Stab Bar Links, Bushings & Retainers 3 Reservoir, Pu~pNot Included in O/H 4 Cap, Reservoir.Bracket, Reservoir
6
~",,3
2
m .3m .3
52
Use Procedure Explanation 11 with the following text.
R&I Suspension/Sub.Frame Assy2WD m#2.74 WD m #3.6#Not Included in O/H SuspensionO/H SuspensionOne Side , R/Lm 4.7Both Sides. m 8.4Bleed Brake Systemw/ABS m .6w/oABS m .3AdjustFrontAlignment m 1.5NOTE 1: R&UR&R or O/H Does Not include alignment or bleedbrake system.
NOTE 2: All Parts in this section are included in overhaulunless noted otherwise.
/1
I'~~II::It
52088711AA m 1.7 130.0053031722AA m 21.6052088713AA m .5 40.2552128513AA 10.4552088874AD 43.4552088722AC m .8 163.0052088718AC m 23.4552128561AA m .9 174.00
5
~L-7 Cooler, SteeringR&I Axle Housing Assy m 3.0R&I Outer Axle Shaft Assy R/Lm #1.5#WlSteering Knuckle Assy Removed Deduct .93.7L ENG
4004-09906
004-09520
1 Nut, Axle AiL 6506454AA m 8.502 Rotor, Brake AiL 52128247AA m #.9 104.00#R&R Both Sides 1.63 Caliper, Brake R 5066422AA m #.5 182.00 IL 5066423AA m #.5 182.00 I4 Bracket, Caliper Mounting AIL 5019986AA m #.5 42.50#R&R One Side Complete, w/Brake Rotor RemovedDeduct .3, R&R Both Sides .85 Pad Set, Brake 5066427AA m #1.0 128.00#Deduct .5 for Each Brake Caliper Removed6 Hub & Bearingw/ABS R 52128692AA m #1.3 259.00L 52128693AA m #1.3 259.00w/o ABS AiL 52128352AB m #1.3 259.00I#Includes R&R Brake Rotor, R&R Both Sides 2.47 Stud, Wheel AiL 6O36388AA m 2.958 Sensor, Front ABS-See ABSIBrakes Section9 Hose, Front Brake R 52128312AA m #.3 18.35L 52128311AA m #.3 18.35#W/Caliper Removed Deduct .2
567Procedure Explanation Pages Must Be Used with the Above Text for an Accura'~ Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH
R&I Steering Gear Assy m #1.7#W/4WD Add 3.6
NOTE: R&R Does Not include adjust wheel alignment.~
6~9 2
67rl1
~'~
3 2,
51 Shaft Assy, Outer Axle f IA
~,::;~~~~2.4LEng R 5066022AA m#1.5 994.00cJ1y L 5066023AA m #1.5 1155.00'
3.7L Eng R 5066020AA m #1.5 1020.00L 5066021AA m #1.5 1155.00#WlSteering Knuckle Assy Removed Deduct .92 Boot Kit, Inner1j AiL 5066024AA m 26 203 Boot Kit, Outer1j AiL 5066025AA m 25:50~/ncluded w/Outer Axle Shaft Assy 004-09524
Bracket, Mountin~2.4L Eng R 52059472AB m 81.85 1 PumplReservoir. Assy, Steering 52088710AA m 2.4 130.00L 52059473AB m 54.50 2 Cap, Reservolr1j 52088956AA 27.453.7L Eng R 52059464AB m 81.85 ~/ncluded w/Steering Pumf)/ReseIVo;r AssyL 52059465AB m 30.85 I 3 Pulley, Pump 5:3010258AC m #.3 20.25
JEEP LIBERTY 2002
QUARTER GLASS Conf'd410
OjJ.::::::::~~~~::::::::::;;;')t';
0.000.000.000.00
,...,.,,-
Privacyw/Antenna A 55360056AB #1.5L 55235923AB #1.5w/o Antenna A 55235922AB #1.5L 55235923AB #1.5NAGSTintedw/Antenna A DQO9990GTN #1.5 0.00L DQO9989GTN #1.5 302.751w/o Antenna AIL DO09988-9GTN #1.5 302.75Privacyw/Antenna A DO10069YPN #1.5 270.85L DQ10068YPN #1.5 297.95w/o Antenna AIL DO10067-8YPN #1.5 297.95#Includes Clean Up Old Adhesive as Necessary2 Spacer, Glass (4) 55360509M .35
32~
3~4~004-09943
55156554M55156275AB55156405M55156277M
Decal, Aear Gate1 "Jeep""3.7L""CAD"4 "Up Country"Use Procedure Explanations 25 and 28 with the fol/owing text.
R&IGlassAssy 3~
R&I Trim Panel ~~~~
~ '
.2~2 3
1\11 ..1-1[1\1
4~ '--004-09573-J2~
j~
.2 22.85 2 004-09575.2 13.101.2 25.45 1 Drum, Brake Ail 52128270AA m '.3 85.00.2 11.00 #R&R Both Sides.52 Shoe Set, Brake 5O66147AA m 11.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45l 506615tAA m #.3 30.45#W/Axle Shaft Assy Removed4 Shaft Assy, Axle R 5066484AA m.7 294.00l 5O66485AA m.7 295.005 Studl Wheell1 (5/Side) Ail 5016496AA m 1.2516 Retainer, Axle~ Ail 5O66486AA m'1.1 9.007 Seal, Axle~ Ail 5O12824AA m'1.1 3.458 Bearing, Axle1[ Ail 5012825AA m #1.1 56.509 Retainer, Beann9~ Ail 5O72894AA m #1.1 12.25~Included w/Axle Shaft Assy#R&R One Side Com~lefeSensor, Rear ABS-See ABS7Brakes Section10 Housing Assy, AxIe1] 5O66495AB m #5,0 1485.00~Additional Parts &/or Dealer Contact RequiredHousing, Axle (a) 5O66477AA m 17.7 817.00(a) Included w/Axle Housing Assy#Includes R&R Axle Shafts Assemblies
1 GlassChrYslerTinted 55360340AB.6 458.00Pnvacy 55360342AB650000NAGS ..
Tinted DBO9991GTY.6 1042.75 004-09572Pnvacy DBO9991YPY.6 1177301.Solar DB10070YPY.6 1177:30 1 Panel,RearGaIeTrlm~2 Hinge, Glass R 55360216AB #.4 23.95 wlStorage NetL 55360217AB #.4 23.95 Slate Gray#R&R Both Sides .5, Included in R&R Glass Taupe3 Stay, Glass AiL 55360171AA 2 3135 wlo Storage Net4 Striker, Glass 55360220AA #:2 21:50 Slate Gray#Included in R&R Glass Taupe
SHE6S)(DVACSHE6S\'lL5AC
SGE69;(DVACSGE69"lL5AC
.2 220.00.2 220.00
.2 125.00.2 125.00
#.1 20.4555360309M#WlTrim Panel Removed17111
WIPER SYSTI:MUse Procedure Explanations 25 and 28 with the fol/owing text.
SHEET METAUHARDWAREr10
1--17.l1
19-f1 ~21
~ E:-22 24
23~ ~~~
~~:==~~Y~::C:;==::~~O9576
11 Arm Assy, Upper Control 52088901AB m .8 212.0012 Joint, Ball~ 52088647M m #.3 50.0013 Bushing, Control Arm~ AiL 52086425 m #.2 11.95#W/Upper Control Arm Assy Removed.1 16.60 14 Bracket, Ball Join~ 52088894M m 56.25#.2 20.45 15 Bolt, Bracke~ 6503610 2.2016 Nu1, Bo~ 6503711 1'.451.60 ~/ncluded wlUpper Control Ann Assy4.95 17 Bolt, No.1 Mounting AiL 6504748 3.851.60 18 Bolt, No.2 Mounting (3) 6505445M 2.455.50 19 Absorber, Shock AiL 52088673AB m #.4 0.005.60 #R&R Both Sides .6, wlCoil Spring Removed Deduct .37.75 20 Isolator, Upper Spring AiL 52088707AA m 7.85#.3 125.00 1 Bumper, Ul?per AiL 52088705AB m 16.602 Spring, ColI'l AiL 52088695AB m #.6 54.95#.2 7.95 1jAdditlonal Palts &/or Dealer Contact Required#R&R Both Sides 1.0AiL 52128524M m 17.95AiL 52088682AB m #.6 102.00#WIAxle Housing Removed Deduct .325 Bar, Stabilizer 52088677AB m .5 127.00
~~~ "I fJ-s
9
~
Refinish Rear Gate Panel Outside 2.0Add for Jambs & Interior 1.0RefinishUpperGateHinge .2Refinish Lower Gate Hinge .2R&I Rear Gale Assy #1.4#Includes R&VR&R Left Qualter Trim PanelR&I Outside Handle #.4#Includes R&I Trim PanelR&ISpareTireBracket .2
7 56 I 8
l.s~-10 m'-
I004-09574 ---
1 Blade, Wiper 5066964AA2 Arm, Wiper 5066965AA#Includes R&R Wiper Blade3 Cover, Wiper Arm 550766504 Nut, Wiper Arm 65001655 Cover, Motor 550766506 Nut, Motor 65022637 Bezel, Motor 55155B87AA8 Stop, Wiper 5515~~86AA9 Motor, Wiper 55155e:84AA#w!rrim Panel Removed10 Nozzle, Washer 55156158AA#Included in R&R Roof Panel
4WD
4
-~~_~~~7~"'- --~3~ 1 ~~ 004-09570
1 Panel, Rear Gate 55176934AC #4.0 375.00#Includes R&VR&R Left Qualter Trim Panel2 Hinge, GateUpper 52850558AA #.2Lower 52850559AA #.2#WlRear Gate Assy RemovedCheck, Gate 55360170AA #.2 38.8513 Latch, Glass 55360357 AA #.2 70.85 Use Procedure Explanation 23 with the following text.Latch, Gate 55360359AA #.2 55.754 Handle, Outside 55360331AC #.35 Weatherstrip, Upper Gate 55360065AA #.2 -14.10 I#Wnrim Panel Removed6 Sta.bilizer, Gate 55360324AC 6.20 l R&I Suspension/Axle Assy .m 3.07Stnker 55176954AA.2 12.60~ Check Rear Alignment .m .88 Spacer, Striker 5507548.3 1.50, Add to Adjustrront Alignment9Bracket,SpareWheel-SeeWheelSecllon 2WD m .710 Weatherstrip, Rear 55716958AA .2 0.00 4WD m 1.0Bleed Brake Systemwi ABS m .6w/oABS m .3
NOTE: R&I/R&R Does Not include illignment or bleed brakesystem
Illustration Located in Next Column
1 Drum, Brake AIL 52128270AA m #.3 85.00#R&R Both Sides .52 Shoe Set, Brake 5066147AA m #1.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45L 5066151AA m #.3 30.45#W/Axle Shaft Assy Removed
labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call1-80D-854-7030 or 8!i8/578-6550, Ex1 8220. Fax 1-888-256-7969 or 858/549-0629.576CH