2002 JEEP LIBERTY Valve cover

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Page 1265 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual 90É turn. DO NOT rotate crankshaft. Plastigage will
smear, resulting in inaccurate indication.
(6) Remove the bearing cap and determine amount
of bearing-to-journal clearance by measuring the
width o

Page 1267 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual ton into cylinder bore and carefully position connect-
ing rod guides over crankshaft journal.
(9) Tap piston down in cylinder bore using a ham-
mer handle. While at the same time, guide connect-
ing

Page 1275 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE OIL LEAK
Begin with a thorough visual inspection of the
engine, particularly at the area of the suspected leak.
If an oil leak source is not readil

Page 1280 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual OIL PRESSURE SENSOR/
SWITCH
DESCRIPTION
The 3±wire, solid-state engine oil pressure sensor
(sending unit) is located in an engine oil pressure
gallery.
OPERATION
The oil pressure sensor uses three ci

Page 1281 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual INSPECTION
CAUTION: Oil pump pressure relief valve and
spring should not be removed from the oil pump. If
these components are disassembled and or
removed from the pump the entire oil pump assem-
bly

Page 1282 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual ASSEMBLY
(1) Wash all parts in a suitable solvent and inspect
carefully for damage or wear.
(2) Install inner and outer rotors
(3) Install oil pump cover plate and install cover
bolts and tighten them

Page 1286 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (1) Position the engine exhaust manifold and gas-
ket on the two studs located on the cylinder head.
Install conical washers and nuts on these studs.
(2) Install remaining conical washers. Starting at

Page 1287 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (2) To determine if the secondary timing chains
are worn, rotate the engine clockwise until maximum
tensioner piston extension is obtained. Measure the
distance between the secondary timing chain ten-