TANK - REMOVAL, FUEL...............14-25
TANK CHECK VALVE - DESCRIPTION,
FUEL..............................14-28
TANK CHECK VALVE - INSTALLATION,
FUEL..............................14-28
TANK CHECK VALVE - OPERATION, FUEL . . 14-28
TANK CHECK VALVE - REMOVAL, FUEL . . . 14-28
TANK SKID PLATE - INSTALLATION,
FUEL...............................13-9
TANK SKID PLATE - REMOVAL, FUEL......13-9
TASK MANAGER - DESCRIPTION........25-17
TASK MANAGER - OPERATION..........25-21
TCM QUICK LEARN - STANDARD
PROCEDURE........................8E-21
TEMP INDICATOR - DESCRIPTION,
TRANS.............................8J-33
TEMP INDICATOR - OPERATION, TRANS . . 8J-34
TEMP SENSOR - DESCRIPTION,
AMBIENT...........................8M-9
TEMP SENSOR - OPERATION, AMBIENT . . . 8M-9
TEMPERATURE GAUGE - DESCRIPTION,
ENGINE............................8J-18
TEMPERATURE GAUGE - OPERATION,
ENGINE............................8J-18
TEMPERATURE SENSOR - DESCRIPTION,
BATTERY...........................8F-24
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT.....................7-19
TEMPERATURE SENSOR - DESCRIPTION,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR - DESCRIPTION,
TRANSMISSION.....................21-170
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, AMBIENT...............8M-9
TEMPERATURE SENSOR -
INSTALLATION, BATTERY..............8F-24
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT........7-21
TEMPERATURE SENSOR -
INSTALLATION, INTAKE AIR............14-38
TEMPERATURE SENSOR - OPERATION,
BATTERY...........................8F-24
TEMPERATURE SENSOR - OPERATION,
ENGINE COOLANT.....................7-20
TEMPERATURE SENSOR - OPERATION,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR - OPERATION,
TRANSMISSION.....................21-170
TEMPERATURE SENSOR - REMOVAL,
BATTERY...........................8F-24
TEMPERATURE SENSOR - REMOVAL,
ENGINE COOLANT.....................7-20
TEMPERATURE SENSOR - REMOVAL,
INTAKE AIR .........................14-37
TEMPERATURE SENSOR CIRCUIT -
DIAGNOSIS AND TESTING, AMBIENT.....8M-9
TENSIONER - DESCRIPTION, SEAT BELT . . 8O-36
TENSIONER - OPERATION, SEAT BELT....8O-36
TERMINAL - INSTALLATION.........8W-01-14
TERMINAL - REMOVAL.............8W-01-14
TEST - DIAGNOSIS AND TESTING, FUEL
PRESSURE LEAK DOWN................14-3
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP AMPERAGE....................14-16
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP CAPACITY.....................14-15
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP PRESSURE....................14-15
TEST - DIAGNOSIS AND TESTING,
HYDRAULIC PRESSURE...............21-79
TEST - DIAGNOSIS AND TESTING, ROAD . . . 8P-2
TEST - STANDARD PROCEDURE,
BUILT-IN INDICATOR..................8F-10
TEST - STANDARD PROCEDURE,
HYDROMETER.......................8F-11
TEST - STANDARD PROCEDURE,
IGNITION-OFF DRAW..................8F-14
TEST - STANDARD PROCEDURE, LOAD . . . 8F-12
TEST - STANDARD PROCEDURE,
OPEN-CIRCUIT VOLTAGE
...............8F-12
TEST - STANDARD PROCEDURE,
VERIFICATION
........................8O-8
TEST MODE - DESCRIPTION, CIRCUIT
ACTUATION
..........................25-2
TEST MODE - DESCRIPTION, STATE
DISPLAY
............................25-2
TESTER - STANDARD PROCEDURE,
USING MIDTRONICS ELECTRICAL
.......8F-15TETHER ANCHOR - DESCRIPTION, CHILD . 8O-13
TETHER ANCHOR - OPERATION, CHILD . . . 8O-13
THEFT SECURITY - DESCRIPTION,
VEHICLE............................8Q-1
THEFT SECURITY - OPERATION, VEHICLE . . 8Q-3
THEFT SECURITY SYSTEM - DIAGNOSIS
AND TESTING, VEHICLE................8Q-6
THERMAL GUARD - DESCRIPTION.......8F-20
THERMAL GUARD - INSTALLATION......8F-20
THERMAL GUARD - OPERATION.........8F-20
THERMAL GUARD - REMOVAL..........8F-20
THERMOSTAT - DIAGNOSIS AND
TESTING............................7-21
THERMOSTAT - OPERATION, ENGINE
COOLANT............................7-21
THREAD REPAIR - STANDARD
PROCEDURE, ALUMINUM..............21-81
THREADED HOLE REPAIR -
DESCRIPTION......................Intro.-4
THREADS - STANDARD PROCEDURE,
REPAIR DAMAGED OR WORN............9-9
THROTTLE BODY - DESCRIPTION........14-43
THROTTLE BODY - INSTALLATION.......14-44
THROTTLE BODY - OPERATION.........14-43
THROTTLE BODY - REMOVAL...........14-43
THROTTLE CONTROL CABLE -
INSTALLATION.......................14-46
THROTTLE CONTROL CABLE - REMOVAL . . 14-45
THROTTLE POSITION SENSOR -
DESCRIPTION.........................14-47
THROTTLE POSITION SENSOR -
INSTALLATION.......................14-48
THROTTLE POSITION SENSOR -
OPERATION.........................14-47
THROTTLE POSITION SENSOR -
REMOVAL..........................14-47
TIE ROD END - INSTALLATION..........19-16
TIE ROD END - REMOVAL..............19-16
TIE ROD END REMOVAL TOOL, SPECIAL
TOOLS - OUTER.....................19-15
TIME INDICATOR - DESCRIPTION, FULL . . . 8J-29
TIME INDICATOR - DESCRIPTION, PART . . 8J-29
TIME INDICATOR - OPERATION, FULL....8J-30
TIME INDICATOR - OPERATION, PART....8J-29
TIMING - DESCRIPTION, VALVE..........9-71
TIMING - OPERATION, VALVE............9-71
TIMING - SPECIFICATIONS, IGNITION......8I-2
TIMING BELT / CHAIN COVER(S) -
INSTALLATION........................9-76
TIMING BELT / CHAIN COVER(S) -
REMOVAL...........................9-74
TIMING CHAIN WEAR, STANDARD
PROCEDURE - MEASURING.............9-71
TIRE - INSTALLATION, SPARE...........22-9
TIRE - REMOVAL, SPARE...............22-8
TIRE INFLATION - DIAGNOSIS AND
TESTING............................22-7
TIRE NOISE OR VIBRATION - DIAGNOSIS
AND TESTING........................22-8
TIRE ROTATION - STANDARD
PROCEDURE.........................22-2
TIRE &TEMPORARY - DESCRIPTION,
SPARE..............................22-6
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING........................22-8
TIRES - DESCRIPTION.................22-6
TIRES - DESCRIPTION, RADIAL-PLY.......22-6
TIRES - DESCRIPTION, REPLACEMENT....22-7
TIRES AND WHEEL RUNOUT -
DIAGNOSIS AND TESTING..............22-1
TO GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT.............8W-01-9
TO GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . . 8W-01-9
TO USE WIRING DIAGRAMS -
DESCRIPTION, HOW................8W-01-1
TOE ADJUSTMENT - STANDARD
PROCEDURE..........................2-5
TOE ADJUSTMENT - STANDARD
PROCEDURE, CAMBER, CASTER..........2-5
TOOL, SPECIAL TOOLS - OUTER TIE
ROD END REMOVAL..................19-15
TOOLS - 3.7L ENGINE, SPECIAL
..........9-15
TOOLS - 8 1/4 AXLE, SPECIAL
...........3-98
TOOLS - BASE BRAKES, SPECIAL
.........5-7
TOOLS - BODY, SPECIAL
................23-5
TOOLS - COOLING, SPECIAL
.............7-14TOOLS - FRONT AXLE, SPECIAL..........3-34
TOOLS - FRONT SUSPENSION, SPECIAL....2-8
TOOLS - FUEL SYSTEM, SPECIAL........14-6
TOOLS - OUTER TIE ROD END REMOVAL
TOOL, SPECIAL......................19-15
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING PUMP,
SPECIAL...........................19-20
TOOLS - REAR AXLE, SPECIAL...........3-63
TOOLS - RFE TRANSMISSION, SPECIAL . . 21-120
TOOLS - STEERING COLUMN, SPECIAL....19-8
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, BATTERY SYSTEM - SPECIAL.....8F-7
TOOLS, SPECIFICATIONS - SPECIAL....3-12,3-6
TOOLS, SPECIFICATIONS - SPECIAL......8F-24
TOP COVER - INSTALLATION,
INSTRUMENT PANEL.................23-153
TOP COVER - REMOVAL, INSTRUMENT
PANEL............................23-152
TORQUE - SPECIFICATIONS.............13-6
TORQUE CHART, SPECIFICATIONS . . 19-15,19-19,
19-8
TORQUE CHART, SPECIFICATIONS.....2-17,2-8
TORQUE CONVERTER - DESCRIPTION . . . 21-162
TORQUE CONVERTER - INSTALLATION . . . 21-167
TORQUE CONVERTER - OPERATION.....21-166
TORQUE CONVERTER - REMOVAL......21-167
TORQUE, EXCEPT DIESEL..............8F-23
TORQUE, GAS POWERED..............8F-38
TORQUE, IGNITION SYSTEM.............8I-3
TORQUE REFERENCES - DESCRIPTION . . Intro.-7
TORQUE, SPECIFICATIONS...............5-7
TORQUE, SPECIFICATIONS..............7-13
TORQUE, SPECIFICATIONS.............25-26
TORQUE, SPECIFICATIONS..............9-12
TORQUE, SPECIFICATIONS..............14-5
TORQUE, SPEED CONTROL.............8P-2
TOUCH-UP - DESCRIPTION, PAINT......23-163
TOW CONNECTOR - INSTALLATION,
TRAILER...........................8L-61
TOW CONNECTOR - REMOVAL, TRAILER . . 8L-61
TOW HOOK - INSTALLATION, FRONT......13-8
TOW HOOK - INSTALLATION, REAR.......13-8
TOW HOOK - REMOVAL, FRONT..........13-8
TOW HOOK - REMOVAL, REAR...........13-8
TOW RELAY - DESCRIPTION, TRAILER....8L-61
TOW RELAY - DIAGNOSIS AND TESTING,
TRAILER...........................8L-62
TOW RELAY - INSTALLATION, TRAILER . . . 8L-64
TOW RELAY - OPERATION, TRAILER.....8L-62
TOW RELAY - REMOVAL, TRAILER.......8L-63
TOW WIRING - DESCRIPTION, TRAILER . . 8L-64
TOWING - STANDARD PROCEDURE........0-6
TRACK - DESCRIPTION, SEAT..........8N-15
TRACK - DIAGNOSIS AND TESTING,
SEAT ..............................8N-16
TRACK - INSTALLATION, SEAT.........23-168
TRACK - INSTALLATION, SEAT..........8N-16
TRACK - OPERATION, SEAT............8N-15
TRACK - REMOVAL, SEAT.............23-168
TRACK - REMOVAL, SEAT..............8N-16
TRAC-LOK - ASSEMBLY, DIFFERENTIAL . . . 3-109,
3-77
TRAC-LOK - CLEANING, DIFFERENTIAL . . . 3-109,
3-77
TRAC-LOK - DISASSEMBLY,
DIFFERENTIAL...................3-107,3-75
TRAC-LOK - INSPECTION, DIFFERENTIAL . 3-109,
3-77
TRAC-LOKT- DIAGNOSIS AND TESTING . . 3-106,
3-74
TRAILER HITCH - INSTALLATION.........13-9
TRAILER HITCH - REMOVAL.............13-9
TRAILER TOW CONNECTOR -
INSTALLATION.......................8L-61
TRAILER TOW CONNECTOR - REMOVAL . . 8L-61
TRAILER TOW RELAY - DESCRIPTION....8L-61
TRAILER TOW RELAY - DIAGNOSIS AND
TESTING...........................8L-62
TRAILER TOW RELAY - INSTALLATION . . . 8L-64
TRAILER TOW RELAY - OPERATION......8L-62
TRAILER TOW RELAY - REMOVAL
.......8L-63
TRAILER TOW WIRING - DESCRIPTION
. . . 8L-64
TRANS COOLER - DESCRIPTION
.........7-32
TRANS TEMP INDICATOR -
DESCRIPTION
.......................8J-33
TRANS TEMP INDICATOR - OPERATION
. . . 8J-34
KJINDEX 27
Description Group-Page Description Group-Page Description Group-Page
VALVE - INSTALLATION, FLOW
MANAGEMENT.......................14-7
VALVE - INSTALLATION, FRONT CHECK....8R-9
VALVE - INSTALLATION, FUEL TANK
CHECK.............................14-28
VALVE - INSTALLATION, PCV...........25-32
VALVE - INSTALLATION, REAR CHECK....8R-35
VALVE - INSTALLATION, VACUUM CHECK . 24-28
VALVE - OPERATION, FLOW
MANAGEMENT.......................14-6
VALVE - OPERATION, FRONT CHECK......8R-9
VALVE - OPERATION, FUEL TANK CHECK . . 14-28
VALVE - OPERATION, HIGH PRESSURE
RELIEF.............................24-42
VALVE - OPERATION, PCV..............25-31
VALVE - OPERATION, REAR CHECK......8R-34
VALVE - OPERATION, SOLENOID SWITCH . 21-161
VALVE - OPERATION, VACUUM CHECK....24-28
VALVE - REMOVAL, FLOW
MANAGEMENT.......................14-6
VALVE - REMOVAL, FRONT CHECK.......8R-9
VALVE - REMOVAL, FUEL TANK CHECK . . . 14-28
VALVE - REMOVAL, PCV...............25-32
VALVE - REMOVAL, REAR CHECK.......8R-34
VALVE - REMOVAL, VACUUM CHECK.....24-28
VALVE BODY - ASSEMBLY............21-176
VALVE BODY - CLEANING.............21-175
VALVE BODY - DESCRIPTION............21-171
VALVE BODY - DISASSEMBLY..........21-173
VALVE BODY - INSPECTION...........21-175
VALVE BODY - INSTALLATION..........21-177
VALVE BODY - OPERATION............21-171
VALVE BODY - REMOVAL.............21-172
VALVE GUIDE SEALS - DESCRIPTION . . 9-29,9-38
VALVE GUIDES - DESCRIPTION......9-19,9-30
VALVE SPRINGS - DESCRIPTION.....9-29,9-38
VALVE SPRINGS - INSTALLATION.....9-29,9-38
VALVE SPRINGS - REMOVAL........9-29,9-38
VALVE TIMING - DESCRIPTION...........9-71
VALVE TIMING - OPERATION............9-71
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST.....................9-26
VALVES & SEATS - INSTALLATION,
INTAKE/EXHAUST.................9-28,9-36
VALVES & SEATS - REMOVAL,
INTAKE/EXHAUST.................9-27,9-35
VANITY LAMP BULB - INSTALLATION.....8L-84
VANITY LAMP BULB - REMOVAL........8L-83
VAPOR CANISTER - DESCRIPTION.......25-33
VAPOR CANISTER - INSTALLATION......25-33
VAPOR CANISTER - OPERATION.........25-33
VAPOR CANISTER - REMOVAL..........25-33
VARIATION ADJUSTMENT - STANDARD
PROCEDURE, COMPASS...............8M-3
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL -
DESCRIPTION......................Intro.-8
VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION......................Intro.-8
VEHICLE SAFETY CERTIFICATION LABEL
- DESCRIPTION.....................Intro.-9
VEHICLE THEFT SECURITY -
DESCRIPTION........................8Q-1
VEHICLE THEFT SECURITY - OPERATION . . 8Q-3
VEHICLE THEFT SECURITY SYSTEM -
DIAGNOSIS AND TESTING..............8Q-6
VERIFICATION TEST - STANDARD
PROCEDURE.........................8O-8
VIBRATION - DIAGNOSIS AND TESTING,
TIRE NOISE OR.......................22-8
VIBRATION DAMPER - INSTALLATION.....9-55
VIBRATION DAMPER - REMOVAL.........9-54
VIEW MIRROR - INSTALLATION, SIDE . . . 23-145
VIEW MIRROR - REMOVAL, REAR......23-161
VIEW MIRROR - REMOVAL, SIDE.......23-145
VISCOUS - CLEANING, RADIATOR - FAN . . . 7-29
VISCOUS - DESCRIPTION, RADIATOR -
FAN ................................7-27
VISCOUS - INSPECTION, RADIATOR -
FAN ................................7-29
VISCOUS - INSTALLATION, RADIATOR -
FAN
................................7-29
VISCOUS - OPERATION, RADIATOR -
FAN
................................7-27
VISCOUS - REMOVAL, RADIATOR - FAN
....7-28
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING
............................7-28
VISOR - INSTALLATION, SUN
..........23-160VISOR - REMOVAL, SUN..............23-160
VISOR SUPPORT - INSTALLATION, SUN . . 23-160
VISOR SUPPORT - REMOVAL, SUN.....23-160
VOLT SUPPLIES - DESCRIPTION, 5......8E-13
VOLT SUPPLIES - OPERATION, 5........8E-15
VOLTAGE DROP - STANDARD
PROCEDURE, TESTING FOR A.......8W-01-10
VOLTAGE POTENTIAL - STANDARD
PROCEDURE, TESTING OF...........8W-01-9
VOLTAGE REGULATOR - DESCRIPTION....8F-31
VOLTAGE REGULATOR - OPERATION.....8F-31
VOLTAGE TEST - STANDARD
PROCEDURE, OPEN-CIRCUIT...........8F-12
VOLUME CHECK - STANDARD
PROCEDURE, OIL PUMP..............21-148
WAIT-TO-START INDICATOR -
DESCRIPTION.......................8J-35
WAIT-TO-START INDICATOR -
OPERATION.........................8J-35
WARNING - INSTALLATION............23-173
WARNING - REMOVAL...............23-173
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - SERVICE WARNINGS........24-39
WARNING - WINDSHIELD SAFETY
PRECAUTIONS......................23-173
WARNING, BRAKES - BASE..............5-2
WARNING, CLUTCH.....................6-2
WARNING, FRONT......................2-7
WARNING, REAR......................2-16
WARNING, RESTRAINT SYSTEM.........8O-5
WARNING SYSTEM - DESCRIPTION,
CHIME..............................8B-1
WARNING SYSTEM - DIAGNOSIS AND
TESTING, CHIME......................8B-6
WARNING SYSTEM - OPERATION,
CHIME..............................8B-2
WARNINGS, GENERAL..............8W-01-7
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WARNINGS, WARNING - SERVICE.......24-39
WASHER FLUID INDICATOR -
DESCRIPTION.......................8J-35
WASHER FLUID INDICATOR -
DIAGNOSIS AND TESTING..............8J-36
WASHER FLUID INDICATOR -
OPERATION.........................8J-36
WASHER FLUID LEVEL SWITCH -
DESCRIPTION.......................8R-17
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-18
WASHER FLUID LEVEL SWITCH -
OPERATION.........................8R-17
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-17
WASHER HOSES/TUBES - DESCRIPTION,
FRONT.............................8R-10
WASHER HOSES/TUBES - DESCRIPTION,
REAR..............................8R-35
WASHER HOSES/TUBES - OPERATION,
FRONT.............................8R-10
WASHER HOSES/TUBES - OPERATION,
REAR..............................8R-36
WASHER NOZZLE - DESCRIPTION,
FRONT.............................8R-11
WASHER NOZZLE - DESCRIPTION, REAR . 8R-36
WASHER NOZZLE - INSTALLATION,
FRONT.............................8R-11
WASHER NOZZLE - INSTALLATION,
REAR..............................8R-37
WASHER NOZZLE - OPERATION, FRONT . . 8R-11
WASHER NOZZLE - OPERATION, REAR . . . 8R-36
WASHER NOZZLE - REMOVAL, FRONT....8R-11
WASHER NOZZLE - REMOVAL, REAR....8R-36
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-18
WASHER PUMP/MOTOR - INSTALLATION . 8R-20
WASHER PUMP/MOTOR - OPERATION . . . 8R-19
WASHER PUMP/MOTOR - REMOVAL.....8R-19
WASHER RESERVOIR - DESCRIPTION....8R-21
WASHER RESERVOIR - INSTALLATION . . . 8R-22
WASHER RESERVOIR - OPERATION
......8R-21
WASHER RESERVOIR - REMOVAL
.......8R-21
WASHER SYSTEM - CLEANING, FRONT
WIPER
..............................8R-7
WASHER SYSTEM - CLEANING, REAR
WIPER
.............................8R-32
WASHER SYSTEM - DIAGNOSIS AND
TESTING, FRONT WIPER
...............8R-6WASHER SYSTEM - DIAGNOSIS AND
TESTING, REAR WIPER...............8R-30
WASHER SYSTEM - INSPECTION, FRONT
WIPER..............................8R-7
WASHER SYSTEM - INSPECTION, REAR
WIPER.............................8R-33
WATER DRAINAGE AND WIND NOISE
DIAGNOSIS, DIAGNOSIS AND TESTING . . 23-176
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-2
WATER PUMP - DESCRIPTION...........7-29
WATER PUMP - OPERATION.............7-30
WATERDAM - INSTALLATION....23-126,23-133
WATERDAM - REMOVAL........23-126,23-133
WATER-IN-FUEL INDICATOR -
DESCRIPTION.......................8J-37
WATER-IN-FUEL INDICATOR -
OPERATION.........................8J-37
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD......................22-8
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE.......................22-8
WEAR, STANDARD PROCEDURE -
MEASURING TIMING CHAIN.............9-71
WEATHERSTRIP - INSTALLATION, COWL . 23-185
WEATHERSTRIP - INSTALLATION, DOOR
LOWER...........................23-186
WEATHERSTRIP - INSTALLATION, DOOR
PRIMARY..........................23-185
WEATHERSTRIP - INSTALLATION,
SWING GATE BELTLINE...............23-186
WEATHERSTRIP - INSTALLATION,
SWING GATE OPENING...............23-186
WEATHERSTRIP - REMOVAL, COWL.....23-185
WEATHERSTRIP - REMOVAL, DOOR
LOWER...........................23-186
WEATHERSTRIP - REMOVAL, DOOR
PRIMARY..........................23-185
WEATHERSTRIP - REMOVAL, SWING
GATE BELTLINE.....................23-186
WEATHERSTRIP - REMOVAL, SWING
GATE OPENING.....................23-186
WEATHERSTRIP/RETAINER -
INSTALLATION, SIDE RAIL............23-186
WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD A-PILLAR . . 23-187
WEATHERSTRIP/RETAINER - REMOVAL,
SIDE RAIL.........................23-186
WEATHERSTRIP/RETAINER - REMOVAL,
WINDSHIELD A-PILLAR...............23-186
WELD AND STRUCTURAL ADHESIVE
LOCATIONS - SPECIFICATIONS...........23-9
WHEEL - INSTALLATION, STEERING......19-12
WHEEL - REMOVAL, STEERING.........19-12
WHEEL ALIGNMENT - DESCRIPTION.......2-3
WHEEL ALIGNMENT - OPERATION.........2-3
WHEEL BALANCING - STANDARD
PROCEDURE.........................22-4
WHEEL CYLINDERS - ASSEMBLY.........5-29
WHEEL CYLINDERS - CLEANING.........5-28
WHEEL CYLINDERS - DISASSEMBLY......5-28
WHEEL CYLINDERS - INSPECTION........5-29
WHEEL CYLINDERS - INSTALLATION......5-29
WHEEL CYLINDERS - REMOVAL..........5-28
WHEEL MOUNTING - STANDARD
PROCEDURE........................22-10
WHEEL OPENING FLARE MOLDINGS -
INSTALLATION, FRONT...............23-145
WHEEL OPENING FLARE MOLDINGS -
INSTALLATION, REAR................23-145
WHEEL OPENING FLARE MOLDINGS -
REMOVAL, FRONT...................23-145
WHEEL OPENING FLARE MOLDINGS -
REMOVAL, REAR....................23-145
WHEEL REPLACEMENT - STANDARD
PROCEDURE........................22-10
WHEEL RUNOUT - DIAGNOSIS AND
TESTING, TIRES......................22-1
WHEEL SPEED SENSOR -
INSTALLATION, FRONT
.................5-34
WHEEL SPEED SENSOR -
INSTALLATION, REAR
..................5-35
WHEEL SPEED SENSOR - REMOVAL,
FRONT
..............................5-34
WHEEL SPEED SENSOR - REMOVAL,
REAR
...............................5-35
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT
...............23-143
KJINDEX 29
Description Group-Page Description Group-Page Description Group-Page
JEEP LIBERTY 2002
SPARE WHEEL & HARDWARE19-020-<8)
21-522~
23 .lLI
11
b
RACK & PINION10
~66~ -
24I14~
~2~
!
31~J~L2S--£3J
!;:;q)17
118-#~ I~
12~
/~004-09516 ~~'"
5~132616A-15~~
1 Wheel, Spare 14Steel 5GL65S4AAA 160.00 16 004 09907Alloy --
16x7Code WLD 10 Arm, Upper Control AiL 52088632AA m #2.0 128.00To 10-1-01 5GL67PAKAA 249.00 #W/Steering Knuckle Assy Removed Deduct 1.2 004 09522 c~From 10-1-01 5GL67PAKAB 24900 11 Bum~r, Control Arm AiL 52088684AB m 25.75 -
Code WND 5GL66PAKAB 260'00 12 Knuckle Assy, Steering R 52088652AA m #1.7 127.0017x7.5 .L 52088653AA m #1.7 127.00 1 Gear Assy, SteeringCode WGO 5HW90ZDRM 249.00 #/ncludes R&R Brake Rotor and Hub & Bearing Assy, 2.4L Eng 52128588M m #1.9 484.00Code WGR 5HW90AFMAA 24900 R&R Both Sides 3.2 37L Eng 52128518M m #1.9 459.002 Jack 52059104 83:35 13 Joint, Lower Balll] AiL 5069161AB m 2.0 27.50 #W/4WD Add 3.63 Wrench, Lug 52059478AA 12.85" l]/nc/uded w/Steering Knuckle Assy 2 Boot, Steering Gear1J AiL 5O72446M m 57.104 Bracket, Jack 52059369M 16.35!114Arm,LowerControl R 52088636AD m#2.2 117.00 3Bolt,Mountingl] AiL 6506517M 7.505 Label, Jack Instructions-See InforrnatJon Labels SectJon L 52088637AD m #2.2 117.00 4 Nut, MountJng:~ AiL 6504707 2.456 Bracke~ Spare. Wheel 55155933AB 59.10 #Includes R&R Bushings, w/Steering Knuckle 5 Bushing, Steering Gear1J AiL 52038783AB 15.20Cover, :opare Tire 5JG141X7M Removed Deduct.9 l1/nc/uded w/Steering Gear AssyAiL 52088746M m 12.25 6 Rod, Outer Tie R 5O72444M 46.70AiL 52088649AC m L 5072445M 46.70
AIL 6507080AA18 Bolt, Lower Carn (2/Side) AiL 6507321M19 Nut, Absorber AiL 6506443M 1.5020 Retainer, Absorber AiL 52089069M 2.25 2.4L ENG21 Mount, Absorber R 52128532AA m #1.8 91.70L 52128533AA m #1.8 91.7022 Isolator, Upper Spring AiL 52088686M m #1.8 16.25 423 Springl] AiL 52088625M m #1.8 35.75~.tr24 Absorber, Shock11 AiL 52088650AB m #1.8 36.95 111Additional Parts &lor Dealer Contact Required 0 3125 Isolator, Lower Spring AiL 52088686M m #1.8 16.25 -
I #R&R One Side Complete, Includes R&R ClevisAbsorber, w/Steering Knuckle Assy Removed Deducr ~.7, R&R Both Sides 3.426 Clevis, Absorber AiL 52088748AC m #.6 49.75#W/Steering Knuckle Assy Removed Deduct.4
29\",~~-l 004-09908
27 Retainer, Stab Bar AiL 52088631M m #.3 9.70 I128 Bushing, Slab Bar AiL 52088778M m #.3 4.60 c 004 09909#R&R One Side Complete, Not Included in O/H! -
29 Link, Stab Bar Ail 52088662AB m #.3 43.75PS.#Not Included in O/H 1 ump, teerlng30 Bar, Stabilizer 52088660M m #.8 98.25 2 Pulley, ~ump#Includes R&R Stab Bar Links, Bushings & Retainers 3 Reservoir, Pu~pNot Included in O/H 4 Cap, Reservoir.Bracket, Reservoir
6
~",,3
2
m .3m .3
52
Use Procedure Explanation 11 with the following text.
R&I Suspension/Sub.Frame Assy2WD m#2.74 WD m #3.6#Not Included in O/H SuspensionO/H SuspensionOne Side , R/Lm 4.7Both Sides. m 8.4Bleed Brake Systemw/ABS m .6w/oABS m .3AdjustFrontAlignment m 1.5NOTE 1: R&UR&R or O/H Does Not include alignment or bleedbrake system.
NOTE 2: All Parts in this section are included in overhaulunless noted otherwise.
/1
I'~~II::It
52088711AA m 1.7 130.0053031722AA m 21.6052088713AA m .5 40.2552128513AA 10.4552088874AD 43.4552088722AC m .8 163.0052088718AC m 23.4552128561AA m .9 174.00
5
~L-7 Cooler, SteeringR&I Axle Housing Assy m 3.0R&I Outer Axle Shaft Assy R/Lm #1.5#WlSteering Knuckle Assy Removed Deduct .93.7L ENG
4004-09906
004-09520
1 Nut, Axle AiL 6506454AA m 8.502 Rotor, Brake AiL 52128247AA m #.9 104.00#R&R Both Sides 1.63 Caliper, Brake R 5066422AA m #.5 182.00 IL 5066423AA m #.5 182.00 I4 Bracket, Caliper Mounting AIL 5019986AA m #.5 42.50#R&R One Side Complete, w/Brake Rotor RemovedDeduct .3, R&R Both Sides .85 Pad Set, Brake 5066427AA m #1.0 128.00#Deduct .5 for Each Brake Caliper Removed6 Hub & Bearingw/ABS R 52128692AA m #1.3 259.00L 52128693AA m #1.3 259.00w/o ABS AiL 52128352AB m #1.3 259.00I#Includes R&R Brake Rotor, R&R Both Sides 2.47 Stud, Wheel AiL 6O36388AA m 2.958 Sensor, Front ABS-See ABSIBrakes Section9 Hose, Front Brake R 52128312AA m #.3 18.35L 52128311AA m #.3 18.35#W/Caliper Removed Deduct .2
567Procedure Explanation Pages Must Be Used with the Above Text for an Accura'~ Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH
R&I Steering Gear Assy m #1.7#W/4WD Add 3.6
NOTE: R&R Does Not include adjust wheel alignment.~
6~9 2
67rl1
~'~
3 2,
51 Shaft Assy, Outer Axle f IA
~,::;~~~~2.4LEng R 5066022AA m#1.5 994.00cJ1y L 5066023AA m #1.5 1155.00'
3.7L Eng R 5066020AA m #1.5 1020.00L 5066021AA m #1.5 1155.00#WlSteering Knuckle Assy Removed Deduct .92 Boot Kit, Inner1j AiL 5066024AA m 26 203 Boot Kit, Outer1j AiL 5066025AA m 25:50~/ncluded w/Outer Axle Shaft Assy 004-09524
Bracket, Mountin~2.4L Eng R 52059472AB m 81.85 1 PumplReservoir. Assy, Steering 52088710AA m 2.4 130.00L 52059473AB m 54.50 2 Cap, Reservolr1j 52088956AA 27.453.7L Eng R 52059464AB m 81.85 ~/ncluded w/Steering Pumf)/ReseIVo;r AssyL 52059465AB m 30.85 I 3 Pulley, Pump 5:3010258AC m #.3 20.25
JEEP LIBERTY 2002
2.4L ENGNOTE: All Parts in this section are included in R&R SteerinaColumn unless noted otherwise.
WHEEL & TRIM
2
~fI::;~~ ~/\1f'R14
151
r-54
4~3
~~29
~
5004-09529
1 Mount, Eng R 52059252AAL 52059253AA2 Mount, Trans 52059299AA3 Crossmember, Trans 52128592AA#/ncludes R&R Trans Mount
2
1~18.6 142.00.8 109.00.7 123.00'1.1 40.4519,.
004-09527
004-09910 ~
1 Wheel, Steeringll UR71 DX9AA m .5 136.00llAdditional Parts &lor Dealer Contact Required2 Module, Driver Air Bag-See Air Bag System Section3 Switch, Remote Radio R 560423f2AB m #.4 14.25L 56042313AB m #.4 13.50#R&R Both Sides .64 Switch, Cruise ControlLimited Mode! R 56010358AB m .3 24.60L 56010359AB m .3 24.60IRenegade, Sport Model R 56010088AC m .3 14.60L 56010089AC m .3 14.605 Clockspring-See Air Bag System Section
3.7L ENG
f17~
COLUMN
2
3~m 1.5m 2.5R&I Steering Column O/H Steering Column (Includes R&I)
9-AA
5 Belt, Timing 4621844 m 3.8 78.606 Tensioner, Timing Belt 53010371AA m #.2 0.001I 7 Pulley, Idler 53013324AA m #.1 20.458 Gear, Camshaft (2) 4667609 m #.2 24.109 Gear, Crankshaft 4621918 m #.2 18.35#W/Timing Belt Removed10 Cover, Inner Timing 53010482AB m 39.50 004-0953011 Cover Valve 53010493AC m .7 87.6012 Cap, Oil Filler 4648831AA 6.85 1 Mount, Eng R 52059226AA13 Gasket, Valve Cover 4777478 m 84.45 L 52059227AA14 Dipstick, Eng Oil 53010494AA 6.10 2 Mount, Trans15 Tube, Eng Dipstick 53010476AB .5 9.6Q 2 WD16 Pan, Eng Oil 53010491AA m 1.6 65.85 Man Trans 52059309AA17 Plug, Drain 6035417 5.25 Auto Trans 52059306AA18 Gasket, Eng Oil Pan 4621579 m 26.20 4 WD19 Pan, Trans vii Man Trans 52059324AA2 WD 4800078AA m.9 28.20 Auto Trans 52002334AB4 WD 5013681AA m.9 30.85 3 Crossmember, Trans 52058643AF#Includes R&R Trans Mount
.6 102.00.8 104.00
.7.7
.7.7'1.1
4 '
7~ 10 8-'-/
~J=::~~~$=l=~~::~
~ 114-12
5-"'1 1
6*
2~ ~
m 10.6R&I Enginefrrans Assy
32S
Q>--E
1 b~4
~A56010126AD
m .6 75.00I56010125AD m .6 75.0056010158AC m .5 29.204793576 m.7 5.205GK59DX9AB m #.3 6.20
96.206.25
6.206.20
5.45
.2-{
.
.3 114.00.3 37.9517.9517.95
11
~
004-09911
1 Switch Combinationw/Fog Lampsw/o Fog LamRs2 Switch, Hazard3 Switch, Ignition4 Cover, Upper Column5 Cover, Lower ColumnMan TranswfTilt 5GE04DX9AB m #.3w/o Tilt 5GEOODX9AB m #.3Auto Transwmlt 5GE08DX9AB m #.3w/o Tilt 5GE06DX9AB m #.3#R&R Complete6 Trim, Ignition Cylinder 55314965AB m7 Shaft, Upper1jMan Trans 10To 12-16-01 55314993AB m 2.0 389.00 004-09528
From 12-17-01 5057077AA m 2.0 425.00Auto Trans Damper, Crankshaft N.A. m 1.0 0.00To 12-16-01 55314994AB m 2.0 350.00 1 Cover, Timing 53021238AA m 272.00From 12-17-01 5057078AA m 2.0 420.00 2 Cover, Valve R 53020996 m #.8 22.45l1Additional Parts &/or Dealer Contact Required L 53020995 m #.8 22.858 Shaft, Lower 55315022AB m .8 330.00 #R&R Both Sides 1.29 Bracket, No.1 Column 55314992AA m 9.85'3 Gasket, Valve Cover AiL 53020992-1 m 24.0010 Bracket, No.2 Column 55314987AA m 154.00 4 Housing, Oil Filler 53020890 m 26.1011 Bracket, Shaft 55315003AB m 11.00 5 Gasket, Oil Filler Housing 53020889AB 4.8512 Bracket, Lower Column 55315009AA m 8.85 6 Cap, 011 Filler 53032389AC 5.107 Dipstick, En~ Oil 53021026AE 1.70I8 Tube, Eng I?lpstick 53021274AE .5 4.259 Pan, Eng 011 53021000AB m 2.7 69.20Gasket, Eng Oil Pan 53021001 m 16.7010 Plug, Drain 6504894AA 5.25111 Pan, Trans Oil2 WD 4800078AA m 1.3 28.204 WD 5013681AA m 1.3 30.85
2.4L ENG
R&I Air Cleaner Assy.4
1~
2~-l1.b-!6it
3~~ 004-0953,
1 Cleaner Assy.. Air 53013102AAElement, Air "Ieane~ 5019443AATube, Air Cleane~ 53013093AA1llncluded w/Air Cleaner Assy2 Tube, Inlet 53013101AA3 Bracket, Air Cleaner 53013473AAGrommet, Air Cleaner 53013357AA
Use Procedure Explanation 12 with the following text..4 113.00.2 14.603.75
.2 51.0025.252.70
2.4L ENG
m 7.4R&I Engine/Trans Assy
Illustration Located in Next Column3.7L ENG
.4R&I Air Cleaner Assy6503553 3.2053010477AA m .9 47.9553010483AA m .3 11.85153010484AA m #1.3 12.35"nc'udes R&R Crankshaft Pulley
1 Boll,
CH568
~~~10/;1
97.3572.25
115.0067.8595.00:v
Starter2.4L Eng3.7L Eng
STARTER Cont'd
56041436M m .9 159.0056041641AC m 1.8 159.0035 I-
r~..:::---~ ~;i:i~:~'"
4~
Use Procedure Explanation 13 with the following tex!.R&IWindshield ...#2.7#Includes Clean Up Old Adhesive as Necessary
5 ~8
~~~~ -,
S-(::~:~~::~~:::::::~ ,,~(" p-~~ ~
\\\
f,
~
'~
):1
004-09541
1 Cover, Cowl 55155850AB.3 102.002 Pin, Cowl (4) 6501925 1.853 Seal, Cowl 55235927AA.1 16.254 Panel, Dash 55177300AB #7.0 127.00#W/Plenum Panel Removed Deduct 2.05 Panel, Plenum 55176767AC 7.0 270.00
\\\
4~1'"~
JEEP LIBERTY 2002
ELECTRICALCont'd2211 racket, Instrument anel9- 12 Bracket, Hush Panel 78 7.60
113 Kit, Radio Bracke~ 5072596M 11.701]lncludes Both Sides14 Bracket, Audio Equipment 5072606M 10.4515 Striker} Glove Box Latch 5072605M 25.4516 Brk! KI!t Passenger Air Bag-See Air Bag System Section11 Latch, ulove BoxSlate Gray WQ54XDVM.1 35.50Taupe WQ54WL8AA.1 24.8518 Module, PassenQer Air Bag-See Air Bag System Section19 Bracket, Lower Steeling Column 5531498TAA 154.0020 Box, GloveSlate Gray WC86XDVAA #.2 219.00Taupe WC86WL8AA #.2 219.00#Includes R&R Glove Box Latch21 Bezel, CenterLimited Model WA96DX9AA.3 92.75Renegade, Sport Model 5072479AA .3 180.0022 Knob, Li9hter 4685536 12.0023 Outlet, Lighter 4793554 11.0024 Ashtray WA97DX9AA 25.0025 SpeakerStandard AiL 56038610AC 43.00Premium AiL 56038594AC 73.0026 Bracket, UpperSt~ring Column 55314992AA 9.85
~/-
~313028
r:l-32I27
8-34 004-09924
2
7
5WIPER SYSTEM
213 I!
""""",~~~~-~~~4
5
~,..~6
,--d
~ :: 1
11~~~ ~ 19 ~14 .7
21~h13 4 1822 r:13 IIII ~ L16 15~ 18!Jj,j17~ 'j;--16 ~-" ~24 ~ ~
1~20 004-09923
7lf26--
?7 Cluster Ass~Black 56010151AF m .9 445.00Chrome 56010461AF m .9 454.00llAdditional Palts &/or Dealer Contact Required28 Lens, Cluster (a)Black 4728962AB m 1.0 0.00Chrome 4832731AB m 1.0 46.45la) Included wlCluster Assy29 RadioCode RBP 56038586AD.5 650.00Code RBY 56038583AD.5 0.00Code RBB 56038588AG.5 390.00Code RAD 56038585AD.5 1170.00Code RBK 56038589AH.5 460.00Code RBT 56038584AD.5 0.0030 Changer, CD 82203465 .5 345.00131 Cable, CD Changer 56038596AE 37.7032 Switch, Mirror 56010093AA #.2 22.95#Included in R&R Left Front Door Trim Panel, NotIncluded in R&R Instrument Panel33 Switch;, Climate ControlI wi Nv 55037533AB m .5 80.00wlo NC 55037531AB m .5 62.95134 Knob, Climate Controlll 5069169AA 1.451]As Required
8004-09540
on
6--<:~
#1.1
,-"-;:;;;;;;::~4~10 1
WD851DVAAWD851LSAA
WD581DVAAWD581L8AA
WD591DVAAWD591L8AB5072905AA5072906AA
.6 29.35.6 29.35
.6 43.00.6 43.00
#.2 92.85#.2 92.85#.2 10.00#.2 118.00
Use Procedure Explanations 14 and 28 with the following text.Refinish Dash Panel 1.5Refinish Plenum Panel 1.0
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1.800-854-7030 or 8!;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.570CH
' 2 004-09922
1 Glass, WindshieldChrysler 55235913AC #2.3 0.00 ...NAGS c DW01449GBN #2.3 958.30 Use Procedure Explanation 14 with the following text.#Includes Clean Up Otd Adhesive as Necessary R&llnstrument Panel.. m #5.02 Spacer, Windshield /4) 55360509AA .35 #tncludes R&I Steering Column & Floor Console3 Mould!ng. Upper W/$ 55235917AB 9.60 NOTE: All Parts in this section are included in R&R4 Moulding. Side WIS R 55360052AB .2 58.85 Instrument Panel unless noted otherwiseL 55360053AB .2 58.85 .
5 Mirror, Rear View 4805332AB .2 19.45 16 Button, Rear View Mirror 55076401 8.25 25-{!:Q7 Moulding, Inr W/S Garnish R 5GM92TL2AC .3 46.35 6-0L 5GM93TL2AC .3 46.3598 Visor, Sun 5Illuminated R UY66TL2AA .2 103.00 I 10 6L UY67TL2AA .2 106.00 ~Non-Illuminated R UY64TL2AA .2 61.95 ~ 6 1L UY65TL2AA .2 63.70 ()\4Clip, Visor R/L 5072343AA 2.60
4 Arm, Wiper R 5666970AAL 5066968AA#Includes R&R Wiper Blade5 Module, Wiper 55155895AA6 Reservoir, Washer 5066867AA#Includes R&I/R&R Air Cleaner Assy7 Cap, Reservoir 5066881AA8 Pump, WasherTo 8-3-01 5066880AAFrom 8-3-01 5018129ACGrommet Pump 5011809AA9 Sensor, Fluid Level 4882797Grommet, Sensor 5013755AANozzle, Washer AiL 55155854AB#Included in R&R Cowl Cover
Use Procedure Explanation 14 with the following text.R&IFloorConsole .3
NOTE: All Parts in this section are included in R&R FloorConsole unless noted otherwise.
2
~~~~~~
,~-.- ,-,..1'70 3 Door, Passenger Air Bag-See Air Bag System Section1 16'60 4 Panel, Instrument.116'60Slate Gray..To 6-14-01 WC85XDVAA m #6.5 517.00#.2 24.10 From 6-14-01 WC85XDVAB m#6.5 517.00#.2 26.00 Taupe
To 6-14-01 WC85WL8AA m #6.5 517,0078,35 From 6-14-01 WC85WL8AB m #6.5 517,0078.50 #Includes R&I Steering Column & Floor Console25005 Bracket, Instrument Panel R 5073523AA 39.95, L 5072615AA 30,8588 45 6 Grille, Instrument Panel (4) WC88DX9AA .1 0,00.7 Cover, Instrument Panel531.1100Slate Gray R 5GN55XDVAD .1 10,95, L 5GK19XDVAD .1 17,5094,2005 Taupe R 5GN55WL8AD .1 10.95, L 5GK19WL8AD .1 17,50#.2 10,00 8 Bezel, No.1 Instrument PanelLimted Model WB02DX9AA.2 30,70 004-09544Renegade, Sport ModelSlate Gray WB021DVAA.2 30.70 1 Console, FloorTaupe WB021L8AA.2 30,70 Man Trans9 Bezel, No.2 Instrument Panel Slate GrayLimited Model WB03DX9AA.1 25,45 TaupeRenegade, Sport Model Auto TransSlate Gray WB031DVAA.1 25.45 Slate GrayTaupe WB031 L8AA .1 25.45 Taupe10 Bezel, No.3 Instrument Panel 2 Lid, ConsoleLimited Model WB05DX9AA.1 22.10 Slate Grayi Renegade, Sport Model TaupeISlate Gray WB051DVAA.1 22.10 3 Latch, LidTaupe WB051l8AA.1 22.10 4 Hinge, Lid
GROUP TAB LOCATOR
Introduction
0Lubrication & Maintenance
2Suspension
2SSuspension
3Differential & Driveline
5Brakes
5SBrakes
6Clutch
7Cooling
7SCooling
8AAudio
8BChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8LLamps
8LSLamps
8MMessage Systems
8NPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WWiring
9Engine
9SEngine
11Exhaust System
11SExhaust System
13Frame & Bumpers
14Fuel System
19Steering
21Transmission and Transfer Case
22Tires/Wheels
23Body
24Heating & Air Conditioning
25Emissions Control
Component and System Index
2.4L Gas Component and System Index
Service Manual Comment Forms
NOTE: For New Vehicle Preparation information, see the separate
publication, 81-170-00003.
NOTE: Group names with the suffix(S(indicate groups pertaining to the
the 2.4L Gas Supplement