COLUMN
TABLE OF CONTENTS
page page
COLUMN
DESCRIPTION..........................5
OPERATION - SERVICE PRECAUTIONS......5
REMOVAL.............................5
INSTALLATION..........................7
SPECIFICATIONS
TORQUE CHART......................8
SPECIAL TOOLS
STEERING COLUMN....................8
IGNITION SWITCH
DESCRIPTION..........................8
DIAGNOSIS AND TESTING - IGNITION
SWITCH.............................8
REMOVAL
IGNITION SWITCH REMOVAL.............9INSTALLATION
IGNITION SWITCH INSTALLATION.........9
KEY-IN IGNITION SWITCH
DESCRIPTION.........................10
DIAGNOSIS AND TESTING - KEY-IN IGNITION
SWITCH............................10
LOCK CYLINDER
REMOVAL.............................10
INSTALLATION.........................11
INTERMEDIATE SHAFT
REMOVAL.............................11
INSTALLATION.........................11
STEERING WHEEL
REMOVAL.............................12
INSTALLATION.........................12
COLUMN
DESCRIPTION
The standard non-tilt and tilt steering column has
been designed to be serviced as an assembly. The col-
umn is connected to the steering gear with a one
piece shaft. The upper half has a support bearing
mounted to a bracket. The bracket mounts to the
frame rail with two nuts. The shaft is serviceable.
The key cylinder, switches, clock spring, trim shrouds
and steering wheel are serviced separately.
OPERATION - SERVICE PRECAUTIONS
Safety goggles should be worn at all times when
working on steering columns.
To service the steering wheel, switches or airbag,
refer to Electrical - Restraints and follow all WARN-
INGS and CAUTIONS.
WARNING: THE AIRBAG SYSTEM IS A SENSITIVE,
COMPLEX ELECTRO-MECHANICAL UNIT. BEFORE
ATTEMPTING TO DIAGNOSE, REMOVE OR INSTALL
THE AIRBAG SYSTEM COMPONENTS YOU MUST
FIRST DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE. THEN WAIT TWOMINUTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE. FAILURE TO DO SO COULD RESULT IN
ACCIDENTAL DEPLOYMENT OF THE AIRBAG AND
POSSIBLE PERSONAL INJURY. THE FASTENERS,
SCREWS, AND BOLTS, ORIGINALLY USED FOR
THE AIRBAG COMPONENTS, HAVE SPECIAL COAT-
INGS AND ARE SPECIFICALLY DESIGNED FOR THE
AIRBAG SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANYTIME A
NEW FASTENER IS NEEDED, REPLACE WITH THE
CORRECT FASTENERS PROVIDED IN THE SERVICE
PACKAGE OR FASTENERS LISTED IN THE PARTS
BOOKS.REMOVAL
(1) Position front wheelsstraight ahead.
(2) Remove and isolate the negative ground cable
from the battery.
(3) Remove the airbag, (Refer to 8 - ELECTRICAL/
RESTRAINTS/DRIVER AIRBAG - REMOVAL).
NOTE: If equipped with cruise control, disconnect
clock spring harness from the cruise switch har-
ness on the steering wheel.
KJCOLUMN 19 - 5
INSTALLATION
(1) Align and install column into the steering cou-
pler.(2) Install column harness and connect harness to
switches.
(3) Reroute the shifter interlock cable through the
tie straps.
(4) Install the column onto the mounting studs.
(5) Install the two mounting nuts and the two
mounting bolts all finger tight.
CAUTION: Lower nuts must be installed and tight-
ened first then the upper nuts in order to prevent
damage to the capsules.
(6) Tighten the lower mounting nuts to 17 N´m
(150 in. lbs.).
(7) Tighten the upper mounting nuts to 17 N´m
(150 in. lbs.).
(8) Install the steering column coupler bolt and
tighten to 49 N´m (36 ft. lbs.).
(9) Reconnect the shifter interlock cable.
(10) Center the clock spring (if necessary) and
install it on the column, (Refer to 8 - ELECTRICAL/
RESTRAINTS/CLOCKSPRING - INSTALLATION).
(11) Snap together the column shrouds and install
the mounting screws.
(12) Install the knee blocker and the knee blocker
cover, (Refer to 23 - BODY/INSTRUMENT PANEL/
KNEE BLOCKER - INSTALLATION).
(13)
NOTE: Do not reuse the old steering wheel bolt (a
new bolt must be used)
NOTE: Be certain that the steering wheel mounting
bolt is tightened to the proper torque specification
to ensure proper clockspring operation.Install the
steering wheel and tighten bolt to 54 N´m (40 ft.
lbs.) (Refer to 19 - STEERING/COLUMN/STEERING
WHEEL - INSTALLATION).
NOTE: If equipped with cruise control, connect
clock spring harness to cruise switch harness on
the steering wheel.
(14) Install the airbag, (Refer to 8 - ELECTRICAL/
RESTRAINTS/DRIVER AIRBAG - INSTALLATION).
(15) Install the negative battery terminal.
Fig. 5 WIRING HARNESS COLUMN
1 - Column Wiring Harness
2 - Multi-function Switch
3 - Ignition Switch
4 - Steering Column
Fig. 6 CLOCK SPRING
1 - Tilt Lever
2 - Ignition Switch
3 - Clockspring
4 - Steering Column
5 - SKIM
KJCOLUMN 19 - 7
COLUMN (Continued)
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P0545 A/C Clutch Relay Circuit Problem detected in air conditioning clutch relay control
circuit.
P0551 Power Steering Switch Failure Incorrect input state detected for the power steering
switch circuit. PL: High pressure seen at high speed.
P0562 Charging System Voltage Too Low Supply voltage sensed at ECM too low.
P0563 Charging System Voltage Too High Supply voltage sensed at ECM too high.
P0572 Brake Switch Input #1 Signal
Missing
P0573 Brake Switch Input #2 Signal
Missing
P0575 Cruise Control Switch Voltage Low
P0576 Cruise Control Switch Voltage High
P0577 Cruise Control Switch Voltage High
P0600 PCM Failure SPI Communications No communication detected between co-processors in the
control module.
P0601 (M) Internal Controller Failure Internal control module fault condition (check sum)
detected.
P0602 (M) ECM Fueling Calibration Error ECM Internal fault condition detected.
P0604 RAM Check Failure Transmission control module RAM self test fault detected.
-Aisin transmission
P0605 ROM Check Falure Transmission control module ROM self test fault detected
-Aisin transmission
P0606 (M) ECM Failure ECM Internal fault condition detected.
P0615 Starter Relay Control Circuit An open or shorted condition detected in the starter relay
control circuit.
P0622 (G) Generator Field Not Switching
ProperlyAn open or shorted condition detected in the generator
field control circuit.
P0645 A/C Clutch Relay Circuit An open or shorted condition detected in the A/C clutch
relay control circuit.
P0700 EATX Controller DTC Present This SBEC III or JTEC DTC indicates that the EATX or
Aisin controller has an active fault and has illuminated the
MIL via a CCD (EATX) or SCI (Aisin) message. The
specific fault must be acquired from the EATX via CCD or
from the Aisin via ISO-9141.
P0703 Brake Switch Stuck Pressed or
ReleasedIncorrect input state detected in the brake switch circuit.
(Changed from P1595)
P0703 Brake Switch Sense Circuit
P0711 (M) Trans Temp Sensor, No Temp Rise
After StartRelationship between the transmission temperature and
overdrive operation and/or TCC operation indicates a
failure of the Transmission Temperature Sensor. OBD II
Rationality. Was MIL code 37.
P0712 Trans Temp Sensor Voltage Too Low Transmission fluid temperature sensor input below
acceptable voltage. Was MIL code 37.
KJEMISSIONS CONTROL 25 - 9
EMISSIONS CONTROL (Continued)
COVER - REMOVAL, COWL TRIM.......23-157
COVER - REMOVAL, INSTRUMENT
PANEL TOP........................23-152
COVER - REMOVAL, STRUCTURAL........9-55
COVER(S) - DESCRIPTION, CYLINDER
HEAD...............................9-25
COVER(S) - INSTALLATION, CYLINDER
HEAD...........................9-26,9-34
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN........................9-76
COVER(S) - REMOVAL, CYLINDER HEAD . . 9-25,
9-34
COVER(S) - REMOVAL, TIMING BELT /
CHAIN..............................9-74
COWL GRILLE - INSTALLATION........23-140
COWL GRILLE - REMOVAL............23-140
COWL TRIM COVER - INSTALLATION....23-157
COWL TRIM COVER - REMOVAL.......23-157
COWL WEATHERSTRIP - INSTALLATION . 23-185
COWL WEATHERSTRIP - REMOVAL.....23-185
COWL/PLENUM SEAL - INSTALLATION . . . 23-187
COWL/PLENUM SEAL - REMOVAL......23-187
COWL/PLENUM WINDOW BAFFLE SEAL -
INSTALLATION......................23-187
COWL/PLENUM WINDOW BAFFLE SEAL -
REMOVAL.........................23-187
CRADLE CROSSMEMBER -
INSTALLATION, ENGINE................13-6
CRADLE CROSSMEMBER - REMOVAL,
ENGINE.............................13-6
CRANKSHAFT - DESCRIPTION...........9-42
CRANKSHAFT - INSPECTION.............9-43
CRANKSHAFT - INSTALLATION...........9-43
CRANKSHAFT - REMOVAL..............9-43
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION........................9-47
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL...........................9-46
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION........................9-48
CRANKSHAFT OIL SEAL - REAR -
REMOVAL...........................9-48
CRANKSHAFT POSITION SENSOR -
DESCRIPTION.......................14-30
CRANKSHAFT POSITION SENSOR -
INSTALLATION.......................14-32
CRANKSHAFT POSITION SENSOR -
OPERATION.........................14-31
CRANKSHAFT POSITION SENSOR -
REMOVAL..........................14-31
CROSSMEMBER - INSTALLATION,
ENGINE CRADLE......................13-6
CROSSMEMBER - INSTALLATION,
RADIATOR.........................23-146
CROSSMEMBER - INSTALLATION, REAR . . . 13-7
CROSSMEMBER - REMOVAL, ENGINE
CRADLE.............................13-6
CROSSMEMBER - REMOVAL, RADIATOR . 23-146
CROSSMEMBER - REMOVAL, REAR.......13-7
CROSS-OVER PIPE - INSTALLATION.......11-3
CROSS-OVER PIPE - REMOVAL..........11-3
CRUISE INDICATOR - DESCRIPTION......8J-16
CRUISE INDICATOR - OPERATION.......8J-17
CURTAIN AIRBAG - DESCRIPTION, SIDE . . 8O-38
CURTAIN AIRBAG - INSTALLATION, SIDE . . 8O-41
CURTAIN AIRBAG - OPERATION, SIDE....8O-39
CURTAIN AIRBAG - REMOVAL, SIDE.....8O-40
CUSHION - FRONT - INSTALLATION,
SEAT .............................23-167
CUSHION - FRONT - INSTALLATION,
SEAT BACK........................23-167
CUSHION - FRONT - REMOVAL, SEAT . . . 23-167
CUSHION - FRONT - REMOVAL, SEAT
BACK.............................23-167
CUSHION - REAR - INSTALLATION, SEAT . 23-171
CUSHION - REAR - INSTALLATION, SEAT
BACK.............................23-170
CUSHION - REAR - REMOVAL, SEAT....23-171
CUSHION - REAR - REMOVAL, SEAT
BACK
.............................23-170
CUSHION COVER - FRONT -
INSTALLATION, SEAT
.................23-167
CUSHION COVER - FRONT - REMOVAL,
SEAT
.............................23-167
CUSHION SIDE SHIELDS -
INSTALLATION, SEAT
.................23-167
CUSHION SIDE SHIELDS - REMOVAL,
SEAT
.............................23-167CUSTOMER PREFERENCES - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-8
CV JOINT/BOOT-INNER - INSTALLATION . . . 3-17
CV JOINT/BOOT-INNER - REMOVAL.......3-15
CV JOINT/BOOT-OUTER - INSTALLATION . . . 3-13
CV JOINT/BOOT-OUTER - REMOVAL.......3-12
CYLINDER - DESCRIPTION, MASTER......5-24
CYLINDER - INSPECTION, MASTER........6-9
CYLINDER - INSTALLATION, FLIP-UP
GLASS SUPPORT...................23-139
CYLINDER - INSTALLATION, LOCK......23-125,
23-138
CYLINDER - INSTALLATION, LOCK.......19-11
CYLINDER - INSTALLATION, MASTER.....5-25
CYLINDER - INSTALLATION, SUPPORT . . . 23-120
CYLINDER - OPERATION, MASTER........5-24
CYLINDER - REMOVAL, FLIP-UP GLASS
SUPPORT.........................23-139
CYLINDER - REMOVAL, LOCK....23-125,23-137
CYLINDER - REMOVAL, LOCK...........19-10
CYLINDER - REMOVAL, MASTER.........5-25
CYLINDER - REMOVAL, SUPPORT......23-120
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-24
CYLINDER BORE HONING - STANDARD
PROCEDURE.........................9-39
CYLINDER COMBUSTION PRESSURE
LEAKAGE - DIAGNOSIS AND TESTING......9-8
CYLINDER COMPRESSION PRESSURE -
DIAGNOSIS AND TESTING...............9-8
CYLINDER FLUID LEVEL - STANDARD
PROCEDURES, MASTER................5-26
CYLINDER HEAD - DESCRIPTION.........9-30
CYLINDER HEAD COVER(S) -
DESCRIPTION........................9-25
CYLINDER HEAD COVER(S) -
INSTALLATION....................9-26,9-34
CYLINDER HEAD COVER(S) - REMOVAL . . . 9-25,
9-34
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING....................9-19,9-30
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR..................8Q-9
CYLINDER LOCK SWITCH -
DESCRIPTION, TAILGATE...............8N-9
CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, DOOR.................8Q-10
CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, TAILGATE...............8N-9
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8Q-10
CYLINDER LOCK SWITCH -
INSTALLATION, TAILGATE..............8N-10
CYLINDER LOCK SWITCH - OPERATION,
DOOR.............................8Q-10
CYLINDER LOCK SWITCH - OPERATION,
TAILGATE...........................8N-9
CYLINDER LOCK SWITCH - REMOVAL,
DOOR.............................8Q-10
CYLINDER LOCK SWITCH - REMOVAL,
TAILGATE..........................8N-10
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER . . 5-21,5-24
CYLINDERS - ASSEMBLY, WHEEL.........5-29
CYLINDERS - CLEANING, WHEEL.........5-28
CYLINDERS - DISASSEMBLY, WHEEL......5-28
CYLINDERS - INSPECTION, WHEEL.......5-29
CYLINDERS - INSTALLATION, WHEEL
.....5-29
CYLINDERS - REMOVAL, WHEEL
.........5-28
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR
.........9-9
DAMPER - INSTALLATION, VIBRATION
.....9-55
DAMPER - REMOVAL, VIBRATION
........9-54
DATA LINK CONNECTOR - DESCRIPTION
. . 8E-10
DATA LINK CONNECTOR - OPERATION
....8E-10
DAYTIME RUNNING LAMP RELAY -
DESCRIPTION
.......................8L-20
DAYTIME RUNNING LAMP RELAY -
INSTALLATION
.......................8L-21
DAYTIME RUNNING LAMP RELAY -
OPERATION
.........................8L-20
DAYTIME RUNNING LAMP RELAY -
REMOVAL
..........................8L-21
DECOUPLER - DIAGNOSIS AND
TESTING, GENERATOR
................8F-27
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR
........................8F-26DECOUPLER PULLEY - INSTALLATION,
GENERATOR........................8F-30
DECOUPLER PULLEY - OPERATION,
GENERATOR........................8F-27
DECOUPLER PULLEY - REMOVAL,
GENERATOR........................8F-27
DEFINITION - DESCRIPTION, TRIP.......25-19
DEFLECTOR - INSTALLATION, WIND.....23-180
DEFLECTOR - REMOVAL, WIND........23-180
DEFOGGER - DESCRIPTION, REAR
WINDOW............................8G-3
DEFOGGER - OPERATION, REAR
WINDOW............................8G-3
DEFOGGER FUNCTION - DIAGNOSIS AND
TESTING, REAR HVAC CONTROL
ASSEMBLY WINDOW..................8G-9
DEFOGGER GRID - DESCRIPTION, REAR
WINDOW............................8G-5
DEFOGGER GRID - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-5
DEFOGGER GRID - OPERATION, REAR
WINDOW............................8G-5
DEFOGGER RELAY - DESCRIPTION,
REAR WINDOW.......................8G-6
DEFOGGER RELAY - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-6
DEFOGGER RELAY - INSTALLATION,
REAR WINDOW.......................8G-7
DEFOGGER RELAY - OPERATION, REAR
WINDOW............................8G-6
DEFOGGER RELAY - REMOVAL, REAR
WINDOW............................8G-7
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-8
DEFOGGER SWITCH - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-8
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-8
DEFOGGER SYSTEM - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-4
DEFROST DOO - INSTALLATION, FLOOR . . 24-37
DEFROST DOOR - REMOVAL...........24-35
DEFROST DOOR - REMOVAL, FLOOR.....24-36
DEFROST DOOR ACTUATOR -
INSTALLATION, FLOOR................24-25
DEFROST DOOR ACTUATOR - REMOVAL,
FLOOR.............................24-24
DEFROST DUCT/DEMISTER ADAPTOR -
REMOVAL..........................24-32
DEFROST/DEMISTER DUCT -
INSTALLATION.......................24-32
DELIVERY - DESCRIPTION, FUEL.........14-2
DELIVERY - OPERATION, FUEL...........14-3
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-2
DEMISTER OUTLETS - DESCRIPTION.....24-29
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL RESTRAINT............8O-6
DETECTION PUMP - DESCRIPTION, LEAK . 25-27
DETECTION PUMP - INSTALLATION,
LEAK..............................25-28
DETECTION PUMP - OPERATION, LEAK . . . 25-28
DETECTION PUMP - REMOVAL, LEAK....25-28
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE........................8W-01-8
DIAGNOSIS CHART - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-6
DIAGNOSIS, DIAGNOSIS AND TESTING -
WATER DRAINAGE AND WIND NOISE . . . 23-176
DIAGNOSTIC PROCEDURES, DIAGNOSIS
AND TESTING......................23-176
DIAGNOSTIC TROUBLE CODES -
DESCRIPTION........................25-2
DIAGNOSTICS (OBD) - DIAGNOSIS AND
TESTING, ON-BOARD...................7-3
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS - HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21-100
DIESEL - TORQUE, EXCEPT.............8F-23
DIFFERENTIAL - ASSEMBLY
........3-105,3-41
DIFFERENTIAL - DISASSEMBLY
.....3-105,3-41
DIFFERENTIAL - INSTALLATION
. 3-105,3-42,3-73
DIFFERENTIAL - REMOVAL
.....3-104,3-40,3-71
DIFFERENTIAL - TRAC-LOK - ASSEMBLY
. . 3-109,
3-77
KJINDEX 7
Description Group-Page Description Group-Page Description Group-Page
HVAC CONTROL ASSEMBLY WINDOW
DEFOGGER FUNCTION - DIAGNOSIS
AND TESTING, REAR..................8G-9
HVAC HOUSING - ASSEMBLY...........24-34
HVAC HOUSING - DISASSEMBLY........24-34
HVAC HOUSING - INSTALLATION........24-34
HVAC HOUSING - REMOVAL............24-33
HYDRAULIC LASH ADJUSTER -
DIAGNOSIS AND TESTING..........9-19,9-30
HYDRAULIC PRESSURE TEST -
DIAGNOSIS AND TESTING.............21-79
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS....................21-100
HYDROMETER TEST - STANDARD
PROCEDURE........................8F-11
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-1
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-8
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-35
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-36
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-35
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-36
IDLER SHAFT - INSTALLATION...........9-77
IDLER SHAFT - REMOVAL...............9-77
IGNITION CIRCUIT SENSE -
DESCRIPTION.........................8E-13
IGNITION CIRCUIT SENSE - OPERATION . . 8E-15
IGNITION COIL - DESCRIPTION...........8I-9
IGNITION COIL - INSTALLATION.........8I-10
IGNITION COIL - OPERATION.............8I-9
IGNITION COIL - REMOVAL.............8I-10
IGNITION COIL CAPACITOR -
DESCRIPTION........................8I-16
IGNITION COIL CAPACITOR -
INSTALLATION.......................8I-16
IGNITION COIL CAPACITOR - OPERATION . . 8I-16
IGNITION COIL CAPACITOR - REMOVAL . . . 8I-16
IGNITION COIL RESISTANCE, 2.4L.........8I-2
IGNITION COIL RESISTANCE, 3.7L V-6.....8I-3
IGNITION CONTROL - DESCRIPTION.......8I-1
IGNITION CONTROL - OPERATION.........8I-1
IGNITION SWITCH - DESCRIPTION........19-8
IGNITION SWITCH - DESCRIPTION,
KEY-IN.............................19-10
IGNITION SWITCH - DIAGNOSIS AND
TESTING............................19-8
IGNITION SWITCH - DIAGNOSIS AND
TESTING, KEY-IN.....................19-10
IGNITION SWITCH INSTALLATION,
INSTALLATION........................19-9
IGNITION SWITCH REMOVAL, REMOVAL . . . 19-9
IGNITION SYSTEM - TORQUE............8I-3
IGNITION TIMING - SPECIFICATIONS......8I-2
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-14
ILLUMINATION BULB - INSTALLATION,
COMPASS MINI-TRIP
.................8L-75
ILLUMINATION BULB - INSTALLATION,
HEATER-A/C CONTROL
................8L-78
ILLUMINATION BULB - INSTALLATION,
TRANSMISSION RANGE INDICATOR
......8L-83
ILLUMINATION BULB - REMOVAL,
COMPASS MINI-TRIP
.................8L-74
ILLUMINATION BULB - REMOVAL,
HEATER-A/C CONTROL
................8L-78
ILLUMINATION BULB - REMOVAL,
TRANSMISSION RANGE INDICATOR
......8L-82
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY
........................8E-15
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY
........................8E-16
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY
........................8E-17
IMPACT AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE
..................8O-43
IMPACT AIRBAG CONTROL MODULE -
INSTALLATION, SIDE
.................8O-45
IMPACT AIRBAG CONTROL MODULE -
OPERATION, SIDE
....................8O-43IMPACT AIRBAG CONTROL MODULE -
REMOVAL, SIDE.....................8O-44
IMPACT SENSOR - DESCRIPTION,
FRONT.............................8O-21
IMPACT SENSOR - INSTALLATION,
FRONT.............................8O-22
IMPACT SENSOR - OPERATION, FRONT . . . 8O-21
IMPACT SENSOR - REMOVAL, FRONT....8O-22
INCORRECT FLUID LEVEL - DIAGNOSIS
AND TESTING, EFFECTS OF............21-125
INDICATOR - DESCRIPTION, ABS........8J-11
INDICATOR - DESCRIPTION, AIRBAG.....8J-12
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-13
INDICATOR - DESCRIPTION, CHARGING . . . 8J-15
INDICATOR - DESCRIPTION, COOLANT
LOW...............................8J-15
INDICATOR - DESCRIPTION, CRUISE.....8J-16
INDICATOR - DESCRIPTION, DOOR AJAR . . 8J-17
INDICATOR - DESCRIPTION, FOUR LOW
MODE.............................8J-29
INDICATOR - DESCRIPTION, FRONT FOG
LAMP..............................8J-19
INDICATOR - DESCRIPTION, FULL TIME . . . 8J-29
INDICATOR - DESCRIPTION, GATE AJAR . . 8J-20
INDICATOR - DESCRIPTION, GLASS
AJAR..............................8J-21
INDICATOR - DESCRIPTION, HIGH BEAM . . 8J-22
INDICATOR - DESCRIPTION, LOW FUEL . . . 8J-22
INDICATOR - DESCRIPTION, LOW OIL
PRESSURE..........................8J-23
INDICATOR - DESCRIPTION, OVERDRIVE
OFF ...............................8J-26
INDICATOR - DESCRIPTION, PART TIME . . 8J-29
INDICATOR - DESCRIPTION, REAR FOG
LAMP..............................8J-27
INDICATOR - DESCRIPTION, SEATBELT . . . 8J-27
INDICATOR - DESCRIPTION, SECURITY . . . 8J-28
INDICATOR - DESCRIPTION, SKIS........8J-31
INDICATOR - DESCRIPTION, TRANS
TEMP..............................8J-33
INDICATOR - DESCRIPTION, TURN
SIGNAL............................8J-34
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-35
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-35
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-37
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE.............................8J-14
INDICATOR - DIAGNOSIS AND TESTING,
WASHER FLUID......................8J-36
INDICATOR - OPERATION, ABS..........8J-11
INDICATOR - OPERATION, AIRBAG.......8J-12
INDICATOR - OPERATION, BRAKE/PARK
BRAKE.............................8J-13
INDICATOR - OPERATION, CHARGING....8J-15
INDICATOR - OPERATION, COOLANT
LOW...............................8J-16
INDICATOR - OPERATION, CRUISE.......8J-17
INDICATOR - OPERATION, DOOR AJAR . . . 8J-17
INDICATOR - OPERATION, FOUR LOW
MODE.............................8J-30
INDICATOR - OPERATION, FRONT FOG
LAMP..............................8J-19
INDICATOR - OPERATION, FULL TIME....8J-30
INDICATOR - OPERATION, GATE AJAR....8J-20
INDICATOR - OPERATION, GLASS AJAR . . . 8J-21
INDICATOR - OPERATION, HIGH BEAM
....8J-22
INDICATOR - OPERATION, LOW FUEL
.....8J-22
INDICATOR - OPERATION, LOW OIL
PRESSURE
..........................8J-23
INDICATOR - OPERATION, OVERDRIVE
OFF
...............................8J-26
INDICATOR - OPERATION, PART TIME
....8J-29
INDICATOR - OPERATION, REAR FOG
LAMP
..............................8J-27
INDICATOR - OPERATION, SEATBELT
.....8J-28
INDICATOR - OPERATION, SECURITY
.....8J-28
INDICATOR - OPERATION, SKIS
.........8J-31
INDICATOR - OPERATION, TRANS TEMP
. . 8J-34
INDICATOR - OPERATION, TURN SIGNAL
. . 8J-34
INDICATOR - OPERATION, WAIT-TO-
START
.............................8J-35
INDICATOR - OPERATION, WASHER
FLUID
..............................8J-36INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-37
INDICATOR ILLUMINATION BULB -
INSTALLATION, TRANSMISSION
RANGE.............................8L-83
INDICATOR ILLUMINATION BULB -
REMOVAL, TRANSMISSION RANGE......8L-82
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-24
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-24
INDICATOR TEST - STANDARD
PROCEDURE, BUILT-IN................8F-10
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION - DIAGNOSIS AND TESTING,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-18
INITIALIZATION - STANDARD
PROCEDURE, SKIS....................8Q-8
INJECTION - DESCRIPTION, FUEL........14-29
INJECTOR - DESCRIPTION, FUEL........14-33
INJECTOR - DIAGNOSIS AND TESTING,
FUEL..............................14-33
INJECTOR - OPERATION, FUEL..........14-33
INLET FILTER - INSTALLATION..........14-28
INLET FILTER - REMOVAL..............14-28
INPUT - OPERATION, ASD SENSE - PCM . . . 8I-4
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-138
INPUT CLUTCH ASSEMBLY -
DESCRIPTION......................21-133
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY......................21-135
INPUT CLUTCH ASSEMBLY - OPERATION . 21-135
INPUT SPEED SENSOR - DESCRIPTION . . 21-143
INPUT SPEED SENSOR - INSTALLATION . 21-143
INPUT SPEED SENSOR - OPERATION....21-143
INPUT SPEED SENSOR - REMOVAL.....21-143
INSTRUMENT CLUSTER - ASSEMBLY.....8J-10
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-7
INSTRUMENT CLUSTER - DISASSEMBLY . . . 8J-9
INSTRUMENT CLUSTER - INSTALLATION . . 8J-11
INSTRUMENT CLUSTER - OPERATION.....8J-4
INSTRUMENT CLUSTER - REMOVAL......8J-9
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-8
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-7
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION......................23-151
INSTRUMENT PANEL ASSEMBLY -
REMOVAL.........................23-149
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION......................23-154
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL.........................23-154
INSTRUMENT PANEL DRIVER SIDE
BEZELS - INSTALLATION..............23-154
INSTRUMENT PANEL DRIVER SIDE
BEZELS - REMOVAL.................23-153
INSTRUMENT PANEL END CAP -
INSTALLATION
......................23-153
INSTRUMENT PANEL END CAP -
REMOVAL
.........................23-153
INSTRUMENT PANEL PASSENGER SIDE
BEZEL - INSTALLATION
...............23-154
INSTRUMENT PANEL PASSENGER SIDE
BEZEL - REMOVAL
..................23-154
INSTRUMENT PANEL TOP COVER -
INSTALLATION
......................23-153
INSTRUMENT PANEL TOP COVER -
REMOVAL
.........................23-152
INTAKE AIR TEMPERATURE SENSOR -
DESCRIPTION
.......................14-36
INTAKE AIR TEMPERATURE SENSOR -
INSTALLATION
.......................14-38
INTAKE AIR TEMPERATURE SENSOR -
OPERATION
.........................14-36
INTAKE AIR TEMPERATURE SENSOR -
REMOVAL
..........................14-37
INTAKE MANIFOLD - DESCRIPTION
.......9-68
INTAKE MANIFOLD - INSTALLATION
.......9-69
INTAKE MANIFOLD - REMOVAL
..........9-68
KJINDEX 13
Description Group-Page Description Group-Page Description Group-Page
JEEP LIBERTY 2002
2.4L ENGNOTE: All Parts in this section are included in R&R SteerinaColumn unless noted otherwise.
WHEEL & TRIM
2
~fI::;~~ ~/\1f'R14
151
r-54
4~3
~~29
~
5004-09529
1 Mount, Eng R 52059252AAL 52059253AA2 Mount, Trans 52059299AA3 Crossmember, Trans 52128592AA#/ncludes R&R Trans Mount
2
1~18.6 142.00.8 109.00.7 123.00'1.1 40.4519,.
004-09527
004-09910 ~
1 Wheel, Steeringll UR71 DX9AA m .5 136.00llAdditional Parts &lor Dealer Contact Required2 Module, Driver Air Bag-See Air Bag System Section3 Switch, Remote Radio R 560423f2AB m #.4 14.25L 56042313AB m #.4 13.50#R&R Both Sides .64 Switch, Cruise ControlLimited Mode! R 56010358AB m .3 24.60L 56010359AB m .3 24.60IRenegade, Sport Model R 56010088AC m .3 14.60L 56010089AC m .3 14.605 Clockspring-See Air Bag System Section
3.7L ENG
f17~
COLUMN
2
3~m 1.5m 2.5R&I Steering Column O/H Steering Column (Includes R&I)
9-AA
5 Belt, Timing 4621844 m 3.8 78.606 Tensioner, Timing Belt 53010371AA m #.2 0.001I 7 Pulley, Idler 53013324AA m #.1 20.458 Gear, Camshaft (2) 4667609 m #.2 24.109 Gear, Crankshaft 4621918 m #.2 18.35#W/Timing Belt Removed10 Cover, Inner Timing 53010482AB m 39.50 004-0953011 Cover Valve 53010493AC m .7 87.6012 Cap, Oil Filler 4648831AA 6.85 1 Mount, Eng R 52059226AA13 Gasket, Valve Cover 4777478 m 84.45 L 52059227AA14 Dipstick, Eng Oil 53010494AA 6.10 2 Mount, Trans15 Tube, Eng Dipstick 53010476AB .5 9.6Q 2 WD16 Pan, Eng Oil 53010491AA m 1.6 65.85 Man Trans 52059309AA17 Plug, Drain 6035417 5.25 Auto Trans 52059306AA18 Gasket, Eng Oil Pan 4621579 m 26.20 4 WD19 Pan, Trans vii Man Trans 52059324AA2 WD 4800078AA m.9 28.20 Auto Trans 52002334AB4 WD 5013681AA m.9 30.85 3 Crossmember, Trans 52058643AF#Includes R&R Trans Mount
.6 102.00.8 104.00
.7.7
.7.7'1.1
4 '
7~ 10 8-'-/
~J=::~~~$=l=~~::~
~ 114-12
5-"'1 1
6*
2~ ~
m 10.6R&I Enginefrrans Assy
32S
Q>--E
1 b~4
~A56010126AD
m .6 75.00I56010125AD m .6 75.0056010158AC m .5 29.204793576 m.7 5.205GK59DX9AB m #.3 6.20
96.206.25
6.206.20
5.45
.2-{
.
.3 114.00.3 37.9517.9517.95
11
~
004-09911
1 Switch Combinationw/Fog Lampsw/o Fog LamRs2 Switch, Hazard3 Switch, Ignition4 Cover, Upper Column5 Cover, Lower ColumnMan TranswfTilt 5GE04DX9AB m #.3w/o Tilt 5GEOODX9AB m #.3Auto Transwmlt 5GE08DX9AB m #.3w/o Tilt 5GE06DX9AB m #.3#R&R Complete6 Trim, Ignition Cylinder 55314965AB m7 Shaft, Upper1jMan Trans 10To 12-16-01 55314993AB m 2.0 389.00 004-09528
From 12-17-01 5057077AA m 2.0 425.00Auto Trans Damper, Crankshaft N.A. m 1.0 0.00To 12-16-01 55314994AB m 2.0 350.00 1 Cover, Timing 53021238AA m 272.00From 12-17-01 5057078AA m 2.0 420.00 2 Cover, Valve R 53020996 m #.8 22.45l1Additional Parts &/or Dealer Contact Required L 53020995 m #.8 22.858 Shaft, Lower 55315022AB m .8 330.00 #R&R Both Sides 1.29 Bracket, No.1 Column 55314992AA m 9.85'3 Gasket, Valve Cover AiL 53020992-1 m 24.0010 Bracket, No.2 Column 55314987AA m 154.00 4 Housing, Oil Filler 53020890 m 26.1011 Bracket, Shaft 55315003AB m 11.00 5 Gasket, Oil Filler Housing 53020889AB 4.8512 Bracket, Lower Column 55315009AA m 8.85 6 Cap, 011 Filler 53032389AC 5.107 Dipstick, En~ Oil 53021026AE 1.70I8 Tube, Eng I?lpstick 53021274AE .5 4.259 Pan, Eng 011 53021000AB m 2.7 69.20Gasket, Eng Oil Pan 53021001 m 16.7010 Plug, Drain 6504894AA 5.25111 Pan, Trans Oil2 WD 4800078AA m 1.3 28.204 WD 5013681AA m 1.3 30.85
2.4L ENG
R&I Air Cleaner Assy.4
1~
2~-l1.b-!6it
3~~ 004-0953,
1 Cleaner Assy.. Air 53013102AAElement, Air "Ieane~ 5019443AATube, Air Cleane~ 53013093AA1llncluded w/Air Cleaner Assy2 Tube, Inlet 53013101AA3 Bracket, Air Cleaner 53013473AAGrommet, Air Cleaner 53013357AA
Use Procedure Explanation 12 with the following text..4 113.00.2 14.603.75
.2 51.0025.252.70
2.4L ENG
m 7.4R&I Engine/Trans Assy
Illustration Located in Next Column3.7L ENG
.4R&I Air Cleaner Assy6503553 3.2053010477AA m .9 47.9553010483AA m .3 11.85153010484AA m #1.3 12.35"nc'udes R&R Crankshaft Pulley
1 Boll,
CH568
~~~10/;1
97.3572.25
115.0067.8595.00:v