
GROUND NUMBER LOCATION FIG.
G201 Under Center Console 33, 37
G202 Left Kick Panel (Black Connector) N/S
G203 Under Center of Instrument Panel N/S
G300 Left Front Seat 35
G301 Under Center Console N/S
G302 Right Front Seat 39
G310 Right Quarter Panel 44, 45
G311 Left Quarter Panel 43
G312 Left Quarter Panel N/S
G320 At Fuel Tank N/S
SPLICES
SPLICE NUMBER LOCATION FIG.
S101 Near T/O to Power Distribution Center N/S
S104 Near T/O to Power Distribution Center N/S
S106 Near T/O for G112 N/S
S107 (Diesel) In T/O for C100 32
S108 Near T/O for C106 29
S109 In Trough Near T/O for Radiator Fan Relay N/S
S110 Near T/O for C106 29
S111 In Trough Near T/O for Radiator Fan Relay N/S
S112 Near T/O to Power Distribution Center N/S
S113 (LHD) In T/O for C100 32
S114 In T/O for C100 N/S
S115 Near T/O for Engine Control Module N/S
S118 In T/O for C100 32
S121 Near T/O to Power Distribution Center N/S
S122 In T/O for Controller Antilock Brake 30
S123 In Trough, Front of Engine Compartment N/S
S124 In T/O for Junction Block C3 N/S
S125 In T/O for Junction Block C3 N/S
S130 Near T/O for Left Headlamp N/S
S131 In T/O for Right Headlamp N/S
S140 Near T/O for Left Front Park/Turn Signal Lamp N/S
S141 Near T/O for Left Fog Lamp N/S
S142 Near T/O for Left Front Park/Turn Signal Lamp N/S
S143 Near T/O for Right Front Park/Turn Signal Lamp N/S
S144 Near T/O for Left Fog Lamp N/S
S145 Near T/O for Right Front Park/Turn Signal Lamp N/S
S146 Near T/O for Right Front Park/Turn Signal Lamp N/S
S151 (2.4L) Near T/O for C110 11, 12
S151 (3.7L) In Trough Near T/O for Fuel Injector No.3 1
8Wa - 91 - 10 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONKJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(1) Open the glove box.
(2) Remove the two striker screws and remove the
latch striker.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Install the striker and install the two screws.
(2) Loosen the screws to adjust if necessary.
INSTRUMENT PANEL
ASSEMBLY
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.(1) Disconnect and isolate the battery negative
cable.
(2) Remove the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL)
(3) Remove the speakers.
(4) Remove the floor console. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - REMOVAL)
(5) Remove the radio. (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - REMOVAL)
(6) Remove the four nuts and remove the center
support bracket. (Fig. 6)
(7) Remove the steering column. (Refer to 19 -
STEERING/COLUMN - REMOVAL)
(8) Remove the drivers side cowl trim cover. (Refer
to 23 - BODY/INTERIOR/COWL TRIM COVER -
REMOVAL)
(9) Disconnect the wire harness connector behind
the drivers side cowl trim cover.
(10) Disconnect the green and light blue wire har-
ness bulk connectors at the junction block. (Fig. 1)
(11) Disconnect the electrical connector at the
inner side of the pedal support bracket. (Fig. 2)
(12) Remove the two bolts at the front of the pedal
support bracket. (Fig. 2)
(13) Remove the two bolts from the bottom side of
the pedal support bracket. (Fig. 2)
Fig. 1 JUNCTION BLOCK CONNECTORS
1 - ELECTRICAL CONNECTOR
2 - ELECTRICAL CONNECTOR
3 - PEDAL SUPPORT BRACKET
4 - JUNCTION BLOCK
KJINSTRUMENT PANEL 23 - 149
GLOVE BOX LATCH STRIKER (Continued)

(8) Install the two roll down bracket bolts at the
right cowl side panel and tighten to 54 N´m (40 ft.
lbs.).
(9) Install the HVAC mounting bolt at the lower
outside corner of the glove box opening and tighten
to 6 N´m (55 in. lbs.).
(10) Install the HVAC mounting bolt above the
glove box striker.
(11) Install the passenger side trim bezel. (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL PASSENGER SIDE BEZEL - INSTALLA-
TION)
(12) Install the passenger side cowl trim cover.
(Refer to 23 - BODY/INTERIOR/COWL TRIM
COVER - INSTALLATION)
(13) Install the glove box. (Refer to 23 - BODY/IN-
STRUMENT PANEL/GLOVE BOX - INSTALLA-
TION)
NOTE: Do not push or pull bracket. Tighten at the
rest position.
(14) Install the two roll down bracket bolts at the
drivers cowl side panel and tighten to 54 N´m (40 ft.
lbs.).
(15) Install the two bolts at the bottom side of the
pedal support bracket.
(16) Install the two bolts at the front of the pedal
support bracket.
(17) Connect the electrical connector at the inner
side of the pedal support bracket.
(18) Connect the wiring harness electrical connec-
tors at the junction block.
(19) Connect the wire harness electrical connector
behind the drivers side cowl trim cover.
(20) Install the left cowl trim cover. (Refer to 23 -
BODY/INTERIOR/COWL TRIM COVER - INSTAL-
LATION)
(21) Install the steering column. (Refer to 19 -
STEERING/COLUMN - INSTALLATION)
(22) Install the two HVAC mounting bolts behind
the center trim.
(23) Install the ground strap and bolt and connect
the restraint module electrical connector.
(24) Install the center support bracket and hold it
tight against the instrument panel.
(25) Tighten the lower nuts to 23 N´m (17 ft. lbs.).
(26) Tighten the upper bracket nuts to 23 N´m (17
ft. lbs.).
(27) Install the radio. (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - INSTALLATION)
(28) Install the floor console. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION)
(29) Install the speakers.
(30) Install the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION)(31) Reconnect the battery ground cable.
INSTRUMENT PANEL TOP
COVER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Remove the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM AND GRAB HANDLE -
REMOVAL)
(2) Using a trim stick C-4755 or equivalent,
release the attachment clips and remove the top
cover. (Fig. 7)
Fig. 7 INSTRUMENT PANEL COVERS
1 - SIDE COVER
2 - INSTRUMENT PANEL ASSEMBLY
3 - TOP COVER
23 - 152 INSTRUMENT PANELKJ
INSTRUMENT PANEL ASSEMBLY (Continued)

DISTRIBUTION
TABLE OF CONTENTS
page page
AIR OUTLETS
DESCRIPTION - DEMISTER OUTLETS.......29
REMOVAL - PANEL OUTLET BARRELS......29
INSTALLATION - PANEL OUTLET BARRELS . . . 29
BLOWER MOTOR
DESCRIPTION.........................30
OPERATION...........................30
DIAGNOSIS AND TESTING - BLOWER
MOTOR .............................30
REMOVAL.............................30
INSTALLATION.........................31
FLOOR CONSOLE DUCT
REMOVAL.............................31
INSTALLATION.........................31
FLOOR DUCT
REMOVAL.............................32
INSTALLATION.........................32
DEFROST - DEMISTER DUCT
REMOVAL - DEFROST DUCT/DEMISTER
ADAPTOR...........................32INSTALLATION - DEFROST/DEMISTER DUCT . 32
HVAC HOUSING
REMOVAL.............................33
DISASSEMBLY.........................34
ASSEMBLY............................34
INSTALLATION.........................34
BLEND DOOR
REMOVAL.............................35
INSTALLATION.........................35
MODE DOOR
REMOVAL
REMOVAL - DEFROST DOOR............35
REMOVAL - FLOOR - DEFROST DOOR....36
INSTALLATION
INSTALLATION - PANEL DOOR...........36
INSTALLATION - FLOOR - DEFROST DOO . . 37
RECIRC DOOR
REMOVAL.............................37
INSTALLATION.........................37
AIR OUTLETS
DESCRIPTION - DEMISTER OUTLETS
The side window demister outlets are integral to
the instrument panel end caps(Refer to 23 - BODY/
INSTRUMENT PANEL/INSTRUMENT PANEL END
CAP - REMOVAL) and (Refer to 23 - BODY/INSTRU-
MENT PANEL/INSTRUMENT PANEL END CAP -
REMOVAL).
REMOVAL - PANEL OUTLET BARRELS
(1) Use a trim stick or another suitable wide flat-
bladed tool to gently pry the panel outlet barrels out
of the panel outlet housing (Fig. 1). The barrel is
retained by a light snap fit.
INSTALLATION - PANEL OUTLET BARRELS
To install, position the barrel in the panel outlet
housing and press firmly until the barrel snaps into
place.
Fig. 1 DASH PANEL OUTLETS
1 - CENTER OUTLETS
2 - SIDE WINDOW DEMISTER OUTLETS
3 - SIDE OUTLETS
4 - WIRING FOR HVAC CONTROL ASSEMBLY
5 - WINDSHIELD DEFROSTER OUTLET
KJDISTRIBUTION 24 - 29

DIFFERENTIAL - TRAC-LOK - CLEANING . . 3-109,
3-77
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY...................3-107,3-75
DIFFERENTIAL - TRAC-LOK -
INSPECTION....................3-109,3-77
DIFFERENTIAL CASE BEARINGS -
INSTALLATION...............3-110,3-44,3-79
DIFFERENTIAL CASE BEARINGS -
REMOVAL..................3-110,3-43,3-79
DIMENSIONS - SPECIFICATIONS, FRAME . . . 13-3
DIMENSIONS - SPECIFICATIONS,
OPENING..........................23-111
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DIODE REPLACEMENT - STANDARD
PROCEDURE.........................24-9
DISASSEMBLY - POWER DISTRIBUTION
CENTER DISASSEMBLY.............8W-97-7
DISASSEMBLY, 4C RETAINER/BULKHEAD . 21-122
DISASSEMBLY, DIAGNOSIS AND
TESTING...........................21-83
DISASSEMBLY, DIFFERENTIAL......3-105,3-41
DISASSEMBLY, DIFFERENTIAL -
TRAC-LOK......................3-107,3-75
DISASSEMBLY, DISASSEMBLY - POWER
DISTRIBUTION CENTER.............8W-97-7
DISASSEMBLY, DISC BRAKE CALIPERS....5-14
DISASSEMBLY, HVAC HOUSING.........24-34
DISASSEMBLY, INPUT CLUTCH
ASSEMBLY.........................21-135
DISASSEMBLY, INSTRUMENT CLUSTER....8J-9
DISASSEMBLY, LOW/REVERSE CLUTCH . . 21-145
DISASSEMBLY, MANUAL - NV1500........21-4
DISASSEMBLY, MANUAL - NV3550.......21-35
DISASSEMBLY, OIL PUMP...............9-65
DISASSEMBLY, OIL PUMP.............21-149
DISASSEMBLY, PLANETARY GEARTRAIN . 21-159
DISASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-8
DISASSEMBLY, TRANSFER CASE -
NV231............................21-182
DISASSEMBLY, TRANSFER CASE -
NV242............................21-218
DISASSEMBLY, VALVE BODY...........21-173
DISASSEMBLY, WHEEL CYLINDERS.......5-28
DISC - INSTALLATION, CLUTCH...........6-6
DISC - REMOVAL, CLUTCH...............6-6
DISC BRAKE CALIPER ADAPTER -
INSTALLATION........................5-18
DISC BRAKE CALIPER ADAPTER -
REMOVAL...........................5-18
DISC BRAKE CALIPERS - ASSEMBLY......5-16
DISC BRAKE CALIPERS - CLEANING......5-16
DISC BRAKE CALIPERS - DESCRIPTION....5-13
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-14
DISC BRAKE CALIPERS - INSPECTION.....5-16
DISC BRAKE CALIPERS - INSTALLATION . . . 5-17
DISC BRAKE CALIPERS - OPERATION.....5-14
DISC BRAKE CALIPERS - REMOVAL.......5-14
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-18
DISC BRAKE ROTOR - STANDARD
PROCEDURE.........................5-19
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - INSTALLATION, A/C . . . 24-47
DISCHARGE LINE - REMOVAL, A/C.......24-46
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-2
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-6
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - REMOVAL,
POWER..........................8W-97-7
DISTRIBUTION CENTER ASSEMBLY,
ASSEMBLY - POWER
..............8W-97-10
DISTRIBUTION CENTER DISASSEMBLY,
DISASSEMBLY - POWER
............8W-97-7
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER
...................8W-97-2
DOO - INSTALLATION, FLOOR -
DEFROST
...........................24-37
DOOR - INSTALLATION
.........23-122,23-129DOOR - INSTALLATION, BLEND.........24-35
DOOR - INSTALLATION, PANEL..........24-36
DOOR - INSTALLATION, PASSENGER
AIRBAG............................8O-30
DOOR - INSTALLATION, RECIRC.........24-37
DOOR - REMOVAL.............23-122,23-129
DOOR - REMOVAL, BLEND.............24-35
DOOR - REMOVAL, DEFROST...........24-35
DOOR - REMOVAL, FLOOR - DEFROST....24-36
DOOR - REMOVAL, PASSENGER AIRBAG . . 8O-29
DOOR - REMOVAL, RECIRC............24-37
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-20
DOOR ACTUATOR - INSTALLATION,
FLOOR - DEFROST...................24-25
DOOR ACTUATOR - INSTALLATION,
PANEL.............................24-25
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION.....................24-26
DOOR ACTUATOR - REMOVAL, BLEND....24-20
DOOR ACTUATOR - REMOVAL, FLOOR -
DEFROST...........................24-24
DOOR ACTUATOR - REMOVAL, PANEL....24-24
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-26
DOOR AJAR INDICATOR - DESCRIPTION . . 8J-17
DOOR AJAR INDICATOR - OPERATION....8J-17
DOOR AJAR SWITCH - DESCRIPTION....8L-77
DOOR AJAR SWITCH - OPERATION........8L-77
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION........................8Q-9
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS AND TESTING.............8Q-10
DOOR CYLINDER LOCK SWITCH -
INSTALLATION......................8Q-10
DOOR CYLINDER LOCK SWITCH -
OPERATION.........................8Q-10
DOOR CYLINDER LOCK SWITCH -
REMOVAL..........................8Q-10
DOOR GLASS - INSTALLATION . . 23-122,23-129,
23-172
DOOR GLASS - REMOVAL......23-122,23-129,
23-172
DOOR LOCK / UNLOCK SWITCH -
INSTALLATION.......................8N-5
DOOR LOCK / UNLOCK SWITCH -
REMOVAL...........................8N-4
DOOR LOCK MOTOR - DESCRIPTION......8N-5
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING............................8N-5
DOOR LOCK MOTOR - OPERATION.......8N-5
DOOR LOCK RELAY - DESCRIPTION......8N-6
DOOR LOCK RELAY - DIAGNOSIS AND
TESTING............................8N-6
DOOR LOCK RELAY - INSTALLATION......8N-7
DOOR LOCK RELAY - OPERATION........8N-6
DOOR LOCK RELAY - REMOVAL.........8N-6
DOOR LOCK/UNLOCK SWITCH -
DIAGNOSIS AND TESTING..............8N-4
DOOR LOWER WEATHERSTRIP -
INSTALLATION......................23-186
DOOR LOWER WEATHERSTRIP -
REMOVAL.........................23-186
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT...............23-186
DOOR OUTER BELT MOLDING -
INSTALLATION, REAR................23-186
DOOR OUTER BELT MOLDING -
REMOVAL, FRONT...................23-186
DOOR OUTER BELT MOLDING -
REMOVAL, REAR....................23-186
DOOR PRIMARY WEATHERSTRIP -
INSTALLATION......................23-185
DOOR PRIMARY WEATHERSTRIP -
REMOVAL.........................23-185
DOOR SCUFF PLATE - INSTALLATION,
REAR.............................23-160
DOOR SCUFF PLATE - REMOVAL, REAR . . 23-160
DOOR SILL SCUFF PLATE -
INSTALLATION......................23-157
DOOR SILL SCUFF PLATE - REMOVAL
. . . 23-157
DOOR/HOUSING - INSTALLATION, FUEL
FILL
..............................23-141
DOOR/HOUSING - REMOVAL, FUEL FILL
. 23-141
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE
.................5-8
DRAIN AND FILL - STANDARD
PROCEDURE, FLUID
...........21-208,21-246DRAIN TUBE - INSTALLATION..........23-181
DRAIN TUBE - REMOVAL.............23-180
DRAINAGE AND WIND NOISE
DIAGNOSIS, DIAGNOSIS AND TESTING
- WATER ..........................23-176
DRAINING COOLING SYSTEM 3.7L
ENGINE - STANDARD PROCEDURE........7-12
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-14
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN........................7-28
DRIVE BELT - DIAGNOSIS AND TESTING,
SERPENTINE.........................7-15
DRIVE MOTOR - INSTALLATION........23-182
DRIVE MOTOR - REMOVAL............23-182
DRIVER AIRBAG - DESCRIPTION........8O-17
DRIVER AIRBAG - INSTALLATION.......8O-20
DRIVER AIRBAG - OPERATION..........8O-18
DRIVER AIRBAG - REMOVAL...........8O-19
DRIVER SEAT HEATER SWITCH -
DESCRIPTION.......................8G-11
DRIVER SEAT HEATER SWITCH -
INSTALLATION......................8G-13
DRIVER SEAT HEATER SWITCH -
OPERATION.........................8G-12
DRIVER SEAT HEATER SWITCH -
REMOVAL..........................8G-13
DRIVER SIDE BEZELS - INSTALLATION,
INSTRUMENT PANEL.................23-154
DRIVER SIDE BEZELS - REMOVAL,
INSTRUMENT PANEL.................23-153
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE...........8W-01-10
DRUM - DIAGNOSIS AND TESTING,
BRAKE..............................5-27
DRUM BRAKE - ADJUSTMENT, REAR......5-12
DRUM BRAKE - DESCRIPTION, REAR.....5-10
DRUM BRAKE - OPERATION, REAR.......5-11
DRUM BRAKE SHOES - INSTALLATION....5-11
DRUM BRAKE SHOES - REMOVAL........5-11
DRUM MACHINING - STANDARD
PROCEDURES, BRAKE.................5-27
DUCT - INSTALLATION, DEFROST/
DEMISTER..........................24-32
DUCT - INSTALLATION, FLOOR..........24-32
DUCT - INSTALLATION, FLOOR CONSOLE . 24-31
DUCT - REMOVAL, FLOOR.............24-32
DUCT - REMOVAL, FLOOR CONSOLE.....24-31
DUCT/DEMISTER ADAPTOR - REMOVAL,
DEFROST...........................24-32
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING............21-125
ELECTRIC - DESCRIPTION, RADIATOR
FAN ................................7-26
ELECTRIC - INSTALLATION, RADIATOR
FAN ................................7-27
ELECTRIC - INSTALLATION, WINDOW
REGULATOR.................23-126,23-134
ELECTRIC - OPERATION, RADIATOR FAN . . . 7-26
ELECTRIC - REMOVAL, RADIATOR FAN....7-26
ELECTRIC - REMOVAL, WINDOW
REGULATOR.................23-126,23-134
ELECTRICAL - DESCRIPTION............5-34
ELECTRICAL - OPERATION..............5-34
ELECTRICAL TESTER - STANDARD
PROCEDURE, USING MIDTRONICS.......8F-15
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-8
ELEMENT - DESCRIPTION, HEATED SEAT . 8G-13
ELEMENT - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-13
ELEMENT - OPERATION, HEATED SEAT . . . 8G-13
EMISSION CONTROL INFORMATION
(VECI) LABEL - DESCRIPTION,
VEHICLE..........................Intro.-8
EMISSION CONTROL SYSTEM -
DESCRIPTION........................25-1
END - INSTALLATION, TIE ROD.........19-16
END - REMOVAL, TIE ROD.............19-16
END CAP - INSTALLATION, INSTRUMENT
PANEL
............................23-153
END CAP - REMOVAL, INSTRUMENT
PANEL
............................23-153
END REMOVAL TOOL, SPECIAL TOOLS -
OUTER TIE ROD
.....................19-15
ENGINE - 3.7L - DESCRIPTION
............9-3
ENGINE - DESCRIPTION, 3.7L
............7-21
8 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

OPERATION - DESCRIPTION, MODES OF . . 8E-11
OPERATION - DIAGNOSIS AND TESTING,
AIR CHECKING TRANSMISSION
CLUTCH............................21-80
ORDER, 2.4L 4-CYLINDER - ENGINE
FIRING..............................8I-2
ORDER, 3.7L V-6 - ENGINE FIRING........8I-2
ORIFICE TUBE - DESCRIPTION, A/C......24-50
ORIFICE TUBE - INSTALLATION, A/C......24-50
ORIFICE TUBE - OPERATION, A/C........24-50
ORIFICE TUBE - REMOVAL, A/C.........24-50
ORVR - DESCRIPTION.................25-29
ORVR - OPERATION..................25-29
OUT - ADJUSTMENT, LOCK..............5-30
OUTBOARD SEAT BELT & RETRACTOR -
INSTALLATION, REAR.................8O-34
OUTBOARD SEAT BELT & RETRACTOR -
REMOVAL, REAR....................8O-33
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-186
OUTER BELT MOLDING - INSTALLATION,
REAR DOOR.......................23-186
OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-186
OUTER BELT MOLDING - REMOVAL,
REAR DOOR.......................23-186
OUTER TIE ROD END REMOVAL TOOL,
SPECIAL TOOLS.....................19-15
OUTLET - DESCRIPTION, CIGAR
LIGHTER.........................8W-97-2
OUTLET - DESCRIPTION, POWER......8W-97-11
OUTLET - DIAGNOSIS AND TESTING,
CIGAR LIGHTER...................8W-97-2
OUTLET - DIAGNOSIS AND TESTING,
POWER.........................8W-97-11
OUTLET - INSTALLATION, POWER....8W-97-13
OUTLET - OPERATION, CIGAR LIGHTER . 8W-97-2
OUTLET - OPERATION, POWER......8W-97-11
OUTLET - REMOVAL, POWER........8W-97-12
OUTLET BARRELS - INSTALLATION,
PANEL.............................24-29
OUTLET BARRELS - REMOVAL, PANEL . . . 24-29
OUTLETS - DESCRIPTION, DEMISTER....24-29
OUTPUT - DESCRIPTION, PCM...........8I-4
OUTPUT - OPERATION, PCM............14-33
OUTPUT - OPERATION, PCM.............8I-4
OUTPUT SHAFT SEAL - INSTALLATION,
FRONT......................21-208,21-246
OUTPUT SHAFT SEAL - INSTALLATION,
REAR.............................21-212
OUTPUT SHAFT SEAL - REMOVAL,
FRONT......................21-208,21-246
OUTPUT SHAFT SEAL - REMOVAL, REAR . 21-210
OUTPUT SPEED SENSOR - DESCRIPTION . 21-152
OUTPUT SPEED SENSOR -
INSTALLATION......................21-152
OUTPUT SPEED SENSOR - OPERATION . . 21-152
OUTPUT SPEED SENSOR - REMOVAL . . . 21-152
OVERDRIVE OFF INDICATOR -
DESCRIPTION.......................8J-26
OVERDRIVE OFF INDICATOR -
OPERATION.........................8J-26
OVERDRIVE SWITCH - DESCRIPTION....21-153
OVERDRIVE SWITCH - OPERATION.....21-153
OVERHEAD CONSOLE - DESCRIPTION....8M-1
OVERHEAD CONSOLE - OPERATION......8M-2
OVERHEAD CONSOLE, REMOVAL........8M-4
OVERRIDE RELAY - DESCRIPTION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - INSTALLATION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - OPERATION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - REMOVAL, CLUTCH
SWITCH.............................6-10
OXYGEN SENSOR - DESCRIPTION.......14-40
OXYGEN SENSOR - INSTALLATION.......14-43
OXYGEN SENSOR - OPERATION.........14-40
OXYGEN SENSOR - REMOVAL..........14-41
PADS - INSTALLATION, FRONT BRAKE.....5-11
PADS - REMOVAL, FRONT BRAKE........5-11
PAINT CODE - DESCRIPTION..........23-162
PAINT CODES - SPECIFICATIONS.......23-162
PAINT TOUCH-UP - DESCRIPTION
......23-163
PAN - CLEANING, OIL
..................9-63
PAN - DESCRIPTION, OIL
...............9-63
PAN - INSPECTION, OIL
................9-63
PAN - INSTALLATION, OIL
...............9-64PAN - REMOVAL, OIL..................9-63
PANEL - DESCRIPTION, LATCH - ACCESS . 23-139
PANEL - INSTALLATION, GLASS........23-178
PANEL - INSTALLATION, LATCH -
ACCESS...........................23-139
PANEL - INSTALLATION, QUARTER TRIM . 23-159
PANEL - INSTALLATION, TRIM . . . 23-126,23-132,
23-138
PANEL - REMOVAL, GLASS............23-178
PANEL - REMOVAL, LATCH - ACCESS . . . 23-139
PANEL - REMOVAL, QUARTER TRIM....23-159
PANEL - REMOVAL, TRIM . 23-125,23-132,23-138
PANEL ADJUSTMENT, ADJUSTMENTS -
SUNROOF GLASS...................23-178
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT............8A-8
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT........................8A-7
PANEL ASSEMBLY - INSTALLATION,
INSTRUMENT......................23-151
PANEL ASSEMBLY - REMOVAL,
INSTRUMENT......................23-149
PANEL CENTER BEZEL - INSTALLATION,
INSTRUMENT......................23-154
PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT......................23-154
PANEL DOOR - INSTALLATION..........24-36
PANEL DOOR ACTUATOR -
INSTALLATION.......................24-25
PANEL DOOR ACTUATOR - REMOVAL....24-24
PANEL DRIVER SIDE BEZELS -
INSTALLATION, INSTRUMENT..........23-154
PANEL DRIVER SIDE BEZELS -
REMOVAL, INSTRUMENT.............23-153
PANEL END CAP - INSTALLATION,
INSTRUMENT......................23-153
PANEL END CAP - REMOVAL,
INSTRUMENT......................23-153
PANEL OUTLET BARRELS -
INSTALLATION.......................24-29
PANEL OUTLET BARRELS - REMOVAL....24-29
PANEL PASSENGER SIDE BEZEL -
INSTALLATION, INSTRUMENT..........23-154
PANEL PASSENGER SIDE BEZEL -
REMOVAL, INSTRUMENT.............23-154
PANEL SEAL - INSTALLATION, GLASS . . . 23-178
PANEL SEAL - REMOVAL, GLASS.......23-178
PANEL TOP COVER - INSTALLATION,
INSTRUMENT......................23-153
PANEL TOP COVER - REMOVAL,
INSTRUMENT......................23-152
PARK - INTERLOCK CABLE -
INSTALLATION......................21-153
PARK - INTERLOCK CABLE - REMOVAL . . 21-153
PARK LAMP RELAY - DESCRIPTION......8L-54
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-55
PARK LAMP RELAY - INSTALLATION.....8L-56
PARK LAMP RELAY - OPERATION.......8L-54
PARK LAMP RELAY - REMOVAL.........8L-55
PARK RAMP - INSTALLATION, WIPER
ARM ..............................8R-43
PARK RAMP - REMOVAL, WIPER ARM . . . 8R-43
PARKING BRAKE - DESCRIPTION.........5-29
PARKING BRAKE - OPERATION...........5-29
PARK-INTERLOCK CABLE -
ADJUSTMENTS.....................21-154
PART TIME INDICATOR - DESCRIPTION . . . 8J-29
PART TIME INDICATOR - OPERATION.....8J-29
PASSENGER AIRBAG - DESCRIPTION....8O-27
PASSENGER AIRBAG - INSTALLATION....8O-29
PASSENGER AIRBAG - OPERATION......8O-27
PASSENGER AIRBAG - REMOVAL........8O-28
PASSENGER AIRBAG DOOR -
INSTALLATION......................8O-30
PASSENGER AIRBAG DOOR - REMOVAL . . 8O-29
PASSENGER AIRBAG MOUNTING
BRACKET - INSTALLATION.............8O-31
PASSENGER AIRBAG MOUNTING
BRACKET - REMOVAL
.................8O-31
PASSENGER SEAT HEATER SWITCH -
DESCRIPTION
.......................8G-14
PASSENGER SEAT HEATER SWITCH -
INSTALLATION
......................8G-15
PASSENGER SEAT HEATER SWITCH -
OPERATION
.........................8G-14
PASSENGER SEAT HEATER SWITCH -
REMOVAL
..........................8G-15PASSENGER SIDE BEZEL -
INSTALLATION, INSTRUMENT PANEL....23-154
PASSENGER SIDE BEZEL - REMOVAL,
INSTRUMENT PANEL.................23-154
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-8
PCM - DESCRIPTION..................8E-11
PCM - OPERATION...................8E-14
PCM INPUT - OPERATION, ASD SENSE.....8I-4
PCM OUTPUT - DESCRIPTION............8I-4
PCM OUTPUT - OPERATION............14-33
PCM OUTPUT - OPERATION.............8I-4
PCM/SKIM PROGRAMMING - STANDARD
PROCEDURE.........................8E-1
PCV VALVE - DESCRIPTION............25-29
PCV VALVE - DIAGNOSIS AND TESTING . . . 25-31
PCV VALVE - INSTALLATION............25-32
PCV VALVE - OPERATION..............25-31
PCV VALVE - REMOVAL...............25-32
PEDAL - DESCRIPTION.................5-20
PEDAL - INSTALLATION................5-20
PEDAL - INSTALLATION, ACCELERATOR . . . 14-30
PEDAL - INSTALLATION, CLUTCH.........6-10
PEDAL - OPERATION...................5-20
PEDAL - REMOVAL....................5-20
PEDAL - REMOVAL, ACCELERATOR......14-29
PEDAL - REMOVAL, CLUTCH............6-10
PEDAL POSITION SWITCH -
DESCRIPTION, CLUTCH.................6-11
PEDAL POSITION SWITCH - DIAGNOSIS
AND TESTING, CLUTCH.................6-11
PEDAL POSITION SWITCH - OPERATION,
CLUTCH.............................6-11
PERFORMANCE - DIAGNOSIS AND
TESTING, A/C........................24-2
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-4
PERFORMANCE - DIAGNOSIS AND
TESTING, HEATER.....................24-6
PILOT BEARING - INSTALLATION..........6-8
PILOT BEARING - REMOVAL..............6-8
PINION GEAR/RING GEAR -
INSTALLATION........................3-46
PINION GEAR/RING GEAR - REMOVAL.....3-44
PINION GEAR/RING GEAR/TONE RING -
INSTALLATION...................3-112,3-82
PINION GEAR/RING GEAR/TONE RING -
REMOVAL......................3-110,3-79
PINION SEAL - INSTALLATION . . 3-103,3-39,3-68
PINION SEAL - REMOVAL......3-102,3-38,3-68
PIPE - INSTALLATION, CROSS-OVER......11-3
PIPE - REMOVAL, CROSS-OVER..........11-3
PISTON & CONNECTING ROD -
DESCRIPTION........................9-49
PISTON FITTING - STANDARD
PROCEDURE.........................9-50
PISTON RING FITTING - STANDARD
PROCEDURE.........................9-52
PISTONS - DESCRIPTION.............21-155
PISTONS - OPERATION...............21-155
PLANETARY GEARTRAIN - ASSEMBLY . . . 21-160
PLANETARY GEARTRAIN - CLEANING....21-159
PLANETARY GEARTRAIN - DESCRIPTION . 21-157
PLANETARY GEARTRAIN -
DISASSEMBLY......................21-159
PLANETARY GEARTRAIN - INSPECTION . . 21-159
PLANETARY GEARTRAIN - OPERATION . . 21-157
PLATE - INSTALLATION, DOOR SILL
SCUFF............................23-157
PLATE - INSTALLATION, FLEX............9-49
PLATE - INSTALLATION, FRONT SKID......13-6
PLATE - INSTALLATION, FUEL TANK
SKID...............................13-9
PLATE - INSTALLATION, REAR DOOR
SCUFF............................23-160
PLATE - INSTALLATION, TRANSFER
CASE SKID..........................13-7
PLATE - REMOVAL, DOOR SILL SCUFF . . . 23-157
PLATE - REMOVAL, FLEX...............9-49
PLATE - REMOVAL, FRONT SKID.........13-6
PLATE - REMOVAL, FUEL TANK SKID
......13-9
PLATE - REMOVAL, REAR DOOR SCUFF
. . 23-160
PLATE - REMOVAL, TRANSFER CASE
SKID
...............................13-7
PLATE LAMP BULB - INSTALLATION,
LICENSE
...........................8L-45
PLATE LAMP BULB - REMOVAL,
LICENSE
...........................8L-44
18 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

Starter2.4L Eng3.7L Eng
STARTER Cont'd
56041436M m .9 159.0056041641AC m 1.8 159.0035 I-
r~..:::---~ ~;i:i~:~'"
4~
Use Procedure Explanation 13 with the following tex!.R&IWindshield ...#2.7#Includes Clean Up Old Adhesive as Necessary
5 ~8
~~~~ -,
S-(::~:~~::~~:::::::~ ,,~(" p-~~ ~
\\\
f,
~
'~
):1
004-09541
1 Cover, Cowl 55155850AB.3 102.002 Pin, Cowl (4) 6501925 1.853 Seal, Cowl 55235927AA.1 16.254 Panel, Dash 55177300AB #7.0 127.00#W/Plenum Panel Removed Deduct 2.05 Panel, Plenum 55176767AC 7.0 270.00
\\\
4~1'"~
JEEP LIBERTY 2002
ELECTRICALCont'd2211 racket, Instrument anel9- 12 Bracket, Hush Panel 78 7.60
113 Kit, Radio Bracke~ 5072596M 11.701]lncludes Both Sides14 Bracket, Audio Equipment 5072606M 10.4515 Striker} Glove Box Latch 5072605M 25.4516 Brk! KI!t Passenger Air Bag-See Air Bag System Section11 Latch, ulove BoxSlate Gray WQ54XDVM.1 35.50Taupe WQ54WL8AA.1 24.8518 Module, PassenQer Air Bag-See Air Bag System Section19 Bracket, Lower Steeling Column 5531498TAA 154.0020 Box, GloveSlate Gray WC86XDVAA #.2 219.00Taupe WC86WL8AA #.2 219.00#Includes R&R Glove Box Latch21 Bezel, CenterLimited Model WA96DX9AA.3 92.75Renegade, Sport Model 5072479AA .3 180.0022 Knob, Li9hter 4685536 12.0023 Outlet, Lighter 4793554 11.0024 Ashtray WA97DX9AA 25.0025 SpeakerStandard AiL 56038610AC 43.00Premium AiL 56038594AC 73.0026 Bracket, UpperSt~ring Column 55314992AA 9.85
~/-
~313028
r:l-32I27
8-34 004-09924
2
7
5WIPER SYSTEM
213 I!
""""",~~~~-~~~4
5
~,..~6
,--d
~ :: 1
11~~~ ~ 19 ~14 .7
21~h13 4 1822 r:13 IIII ~ L16 15~ 18!Jj,j17~ 'j;--16 ~-" ~24 ~ ~
1~20 004-09923
7lf26--
?7 Cluster Ass~Black 56010151AF m .9 445.00Chrome 56010461AF m .9 454.00llAdditional Palts &/or Dealer Contact Required28 Lens, Cluster (a)Black 4728962AB m 1.0 0.00Chrome 4832731AB m 1.0 46.45la) Included wlCluster Assy29 RadioCode RBP 56038586AD.5 650.00Code RBY 56038583AD.5 0.00Code RBB 56038588AG.5 390.00Code RAD 56038585AD.5 1170.00Code RBK 56038589AH.5 460.00Code RBT 56038584AD.5 0.0030 Changer, CD 82203465 .5 345.00131 Cable, CD Changer 56038596AE 37.7032 Switch, Mirror 56010093AA #.2 22.95#Included in R&R Left Front Door Trim Panel, NotIncluded in R&R Instrument Panel33 Switch;, Climate ControlI wi Nv 55037533AB m .5 80.00wlo NC 55037531AB m .5 62.95134 Knob, Climate Controlll 5069169AA 1.451]As Required
8004-09540
on
6--<:~
#1.1
,-"-;:;;;;;;::~4~10 1
WD851DVAAWD851LSAA
WD581DVAAWD581L8AA
WD591DVAAWD591L8AB5072905AA5072906AA
.6 29.35.6 29.35
.6 43.00.6 43.00
#.2 92.85#.2 92.85#.2 10.00#.2 118.00
Use Procedure Explanations 14 and 28 with the following text.Refinish Dash Panel 1.5Refinish Plenum Panel 1.0
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1.800-854-7030 or 8!;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.570CH
' 2 004-09922
1 Glass, WindshieldChrysler 55235913AC #2.3 0.00 ...NAGS c DW01449GBN #2.3 958.30 Use Procedure Explanation 14 with the following text.#Includes Clean Up Otd Adhesive as Necessary R&llnstrument Panel.. m #5.02 Spacer, Windshield /4) 55360509AA .35 #tncludes R&I Steering Column & Floor Console3 Mould!ng. Upper W/$ 55235917AB 9.60 NOTE: All Parts in this section are included in R&R4 Moulding. Side WIS R 55360052AB .2 58.85 Instrument Panel unless noted otherwiseL 55360053AB .2 58.85 .
5 Mirror, Rear View 4805332AB .2 19.45 16 Button, Rear View Mirror 55076401 8.25 25-{!:Q7 Moulding, Inr W/S Garnish R 5GM92TL2AC .3 46.35 6-0L 5GM93TL2AC .3 46.3598 Visor, Sun 5Illuminated R UY66TL2AA .2 103.00 I 10 6L UY67TL2AA .2 106.00 ~Non-Illuminated R UY64TL2AA .2 61.95 ~ 6 1L UY65TL2AA .2 63.70 ()\4Clip, Visor R/L 5072343AA 2.60
4 Arm, Wiper R 5666970AAL 5066968AA#Includes R&R Wiper Blade5 Module, Wiper 55155895AA6 Reservoir, Washer 5066867AA#Includes R&I/R&R Air Cleaner Assy7 Cap, Reservoir 5066881AA8 Pump, WasherTo 8-3-01 5066880AAFrom 8-3-01 5018129ACGrommet Pump 5011809AA9 Sensor, Fluid Level 4882797Grommet, Sensor 5013755AANozzle, Washer AiL 55155854AB#Included in R&R Cowl Cover
Use Procedure Explanation 14 with the following text.R&IFloorConsole .3
NOTE: All Parts in this section are included in R&R FloorConsole unless noted otherwise.
2
~~~~~~
,~-.- ,-,..1'70 3 Door, Passenger Air Bag-See Air Bag System Section1 16'60 4 Panel, Instrument.116'60Slate Gray..To 6-14-01 WC85XDVAA m #6.5 517.00#.2 24.10 From 6-14-01 WC85XDVAB m#6.5 517.00#.2 26.00 Taupe
To 6-14-01 WC85WL8AA m #6.5 517,0078,35 From 6-14-01 WC85WL8AB m #6.5 517,0078.50 #Includes R&I Steering Column & Floor Console25005 Bracket, Instrument Panel R 5073523AA 39.95, L 5072615AA 30,8588 45 6 Grille, Instrument Panel (4) WC88DX9AA .1 0,00.7 Cover, Instrument Panel531.1100Slate Gray R 5GN55XDVAD .1 10,95, L 5GK19XDVAD .1 17,5094,2005 Taupe R 5GN55WL8AD .1 10.95, L 5GK19WL8AD .1 17,50#.2 10,00 8 Bezel, No.1 Instrument PanelLimted Model WB02DX9AA.2 30,70 004-09544Renegade, Sport ModelSlate Gray WB021DVAA.2 30.70 1 Console, FloorTaupe WB021L8AA.2 30,70 Man Trans9 Bezel, No.2 Instrument Panel Slate GrayLimited Model WB03DX9AA.1 25,45 TaupeRenegade, Sport Model Auto TransSlate Gray WB031DVAA.1 25.45 Slate GrayTaupe WB031 L8AA .1 25.45 Taupe10 Bezel, No.3 Instrument Panel 2 Lid, ConsoleLimited Model WB05DX9AA.1 22.10 Slate Grayi Renegade, Sport Model TaupeISlate Gray WB051DVAA.1 22.10 3 Latch, LidTaupe WB051l8AA.1 22.10 4 Hinge, Lid
![JEEP LIBERTY 2002 KJ / 1.G Workshop Manual JEEP LIBERTY 2002
4M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Colltact JEEP LIBERTY 2002 KJ / 1.G Workshop Manual JEEP LIBERTY 2002
4M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Colltact](/manual-img/16/7176/w960_7176-1787.png)
JEEP LIBERTY 2002
4'M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Col'ltact RequiredMotor, Window Ail N.A #.3 0.00#R&R One Side Complete, w/D'~or Glass RemovedHandle, Window R/L FW80WI_5 6.95
~5
~
REAR DOOR Cont'd
Refinish UpperHinge-~~ .Refinish Lower Hinge R&I Outside Handle Assy #/ncludes R&I Trim PanelR/L .3R/L .3AiL #.5
2
1
11
..PUse Procedure Explanations 17 and 28 with the following tex/.3004-09564~
SHEET METAL121 Console, Overheadw/Sunroofw/o SunroofModule, Consolew/Garage Door Opener2 Lamp, Consolew/Sunroof Switchw/o Sunroof Switch3 Lens, LampI 4 Wiring Console5 Bulb, 'Console (2)Switch, SunroofSwitch, Reading Lamp
WA951L2AA5O14271AA
4760145BF
WA901L2AAPB83TL2AB55196755AA4760644LOOOO1925GM78TL2AA4685445
.4 00.45.4 189.00
315.00
.3 66.35.3 78.20.1 6.50.3 20.85.1 1.9575.105.00
3.5
1.0~7
e-d r
10~
9-d
Refinish RoofOulside Add 10 R&R Roof Panel
To Drill for & Install Luggage Rack5
~12 3
~"
3
ROOF LUGGAGE RACK
4004-09561R&I Luggage RackAssy .5R&R Luggage Rack Complete (Includes R&I) 8
NOTE: All Parts in this section are included in R&R LuggageRack Complete unless noted otherwise.
#.3 5O.35l#.3 45:75-#.3 81.75 1 Panel Roof#.3 81.75 w/Sunroof 55176995AB #16.5 215.00.2 875 wlo Sunroof 55176994AB #15.5 155.002.75 #Does Not Inc/l~de R&R Quslter Glass2'95 2 Panel, Front Header 55177022AA 1.0 22.952.95 3 Bow, No.1 Roof15.70 wlo Sunroof 553602E:1AA 1.0 18.102:85 4 Bow, No.2 Roof 5517699:~AA 1.0 18.101AA 1.0 18.102.8510.00 EXTERIOR TRIM~
I ~-
T ~;:../ 4~~b -8 11--dJ'~~:;;f~~::::::=~- 3 6
12 '
004-09559
1 Latch, DoorManual Locks R 55177046ABL 55177047ABPower Locks R 55177044ABL 55177045AB#Wrrrim Panel Removed2 Striker, Latch AiL 4780607AA3 Spacer, Striker AiL 45202894 Rod, Inside Lock R 5072360AAL 5O72361AACover, Latch AiL 5014395AA5 Rod, Inside Handle R 5072356AAL 5072357AA6 Rod, Lock Knob R 55360464AAL 55360465AA7 Handle, Outside R 55360334AB #.2 36.00 IL 55360335AB #.2 36.00#Wrrrim Panel Removed8 Hinge, Upper AiL 55177030AA #.2 26.259 Hinge, Lower AiL 55177030AA #.2 26.25#W/Door & Upper Center Trim Panel Removed10 Check, Door AiL 55177036AB #.2 26.50#Wrrrim Panel Removed11 Seal, Lower Door AiL 55235930AA .2 9.0012 Weatherstrip, Door1] AiL 5GU15WL5AA .6 57.201]Addilional Paris &/or Dealer Contact Required
"--"~~~~-~,'" -~$ --.""",," _,,;-r-:>"'-~,,--'"~~ -s:",,- -~-'"",," 6"",-""~-/-. '- /,'--=, I'
1
'"'.."
.4 90.25
13.1013.1012.4512.45
#.3 59.50#.3 59.50
0.000.00
0.000.00
.8 409.00
#.3 59.50
#.3 59.50
GLASS & PARTS1 Moulding, Roofw/Roof~ack
wiD Roof Rack
.5.5.5.5
54.2054.2066.20166.20
1-{12
R 553601i'4AAL 553601i'5AAR 553601i'6AAL 553601i7AA
9
p
R&I Headliner.2.8v
,~,17=~'7~
t'...'"004-09932 ""',Ii;-
1 Rail, Luggage Rack AIL 55360419ABCover, luggage RackFront R 55360424AAL 55360425AA3 Rear R 55360426AAIL 55360427AA4 Rail, Luggage Rack CrossFront 55360526AARear 55156586AA#R&R Both .4I 5 Cap, Screw Cover (2iSidelAIL 55156591AA6 Cap, Cross Rail End (2JSide Ail 55156597AA7 Cover, Cross RailFront SJA18ZSPAARear SJA19ZSPAA8 Carrier Assy, CargoRenegade Model 5HZ66ZSPAB9 Rail, Front Cross~Renegade Model 55360526AB10 Rail, Rear Cross1\Renegade Model 55156586AB~fncfuded w/Cargo Carrier Assy#R&R Both.411 Isolator, Cargo Carrierw/Sunroof
WiD Sunroof
3
2, ,
~
6
R 55156592ABL 55156593ABR 55156594ABL 55156595AB
9.709.709.709.70.J/004-09563
LIGHT BAR004-09930
1 Glass, Rear DoorChrysler-Tinted R 55360378ABL 55360379ABNAGSGreen R/L DDO9986-7GTYPrivacy R/L DD10064-3YPY2 Glass/Channel, GlassChrysler-TintedGreen R 55235876ABL 55235877ABPrivacy R 55360172ABL 55360173ABNAGSGreen R/L DVO9993-4GTNPrivacy R/L DV10Q65-6YPY#W/Door Glass Removed3 Weatherstrip, Frt Pillar R/L 55235860AA4 Weatherstrip, Outer Belt R 55235872AAL 55235873AA5 Weatherstrip, Inner Belt R 55235886ABL 55235887AB
1.0 195.001.0 210.00
1.0 403.651.0 411.85
2
3~45
~~6
004-09933
1 Cover, Light Bar2 lamPILight Bar (4)3 Bulb 4l4 Cover, ens5 Bar, Support6 Harness, Light Bar
5HZO1ZSPAB52112063ABLOOO90065HZO7RXFAB5083967 AA52112062AA
1 Headliner1l Iw/Sunroolw/Side Air Bag OY911 L2AA 2.8 627.00'wlo Side Air Bag UY731L2AA 2.8 800.00wlo Sunroofw/Side Air Bag UY87TL2AA 2.8 627.00wlo Side Air Bag' UY71TL2AA 2.8 735.001]Additional Parts &/or Dealer Contact Required2 Handle, Grab R UY681L2AA .1 0.00L UY691L2AA .1 0.00#.3 139.00'Lamp, Cargo 5FT10TL2 43.50#.3 139.00 Lens, ~argo Lamp. 55196755AA 6.50#.3 145.00 Moulding, Rear Intenor#.3 145.00 Slate Gray 5GP80WL5AC 11.50Taupe 5GP80XDVAC 11.50#.3 0.00 Clip, Mldg Retainer (!9) 6506311 AA .45#.3 737.10
.2 13.95.2 24.751R&I Overhead Console .2.2 24.7520.25 NOTE: All Parts in this section are included in R&R Overhead20.25 Console unless noted otherwise.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8581578-6550, Ext 8220. Fax 1-888-256-7969 or 8581549-0629.574
165.00143.0010.000.00160.0040.35
2,