FUEL PUMP
DESCRIPTION
The electric fuel pump is located inside of the fuel
pump module. A 12 volt, permanent magnet, electric
motor powers the fuel pump. The electric fuel pump
is not a separate, serviceable component.
OPERATION
Voltage to operate the electric pump is supplied
through the fuel pump relay.
Fuel is drawn in through a filter at the bottom of
the module and pushed through the electric motor
gearset to the pump outlet.
Check Valve Operation:The bottom section of
the fuel pump module contains a one-way check
valve to prevent fuel flow back into the tank and to
maintain fuel supply line pressure (engine warm)
when pump is not operational. It is also used to keep
the fuel supply line full of gasoline when pump is not
operational. After the vehicle has cooled down, fuel
pressure may drop to 0 psi (cold fluid contracts), but
liquid gasoline will remain in fuel supply line
between the check valve and fuel injectors.Fuel
pressure that has dropped to 0 psi on a cooled
down vehicle (engine off) is a normal condition.
Refer to the Fuel Pressure Leak Down Test for more
information.
The electric fuel pump is not a separate, service-
able component.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - FUEL PUMP
CAPACITY TEST
Before performing this test, verify fuel pump
pressure. Refer to Fuel Pump Pressure Test.
Use this test in conjunction with the Fuel Pres-
sure Leak Down Test.
(1) Release fuel system pressure. Refer to Fuel
Pressure Release Procedure.
(2) Disconnect fuel supply line at fuel rail. Refer to
Quick-Connect Fittings. Some engines may require
air cleaner housing removal before line disconnection.
(3) Obtain correct Fuel Line Pressure Test Adapter
Tool Hose. Tool number 6539 is used for 5/16º fuel
lines and tool number 6631 is used for 3/8º fuel lines.
(4) Connect correct Fuel Line Pressure Test
Adapter Tool Hose into disconnected fuel supply line.
Insert other end of Adaptor Tool Hose into a gradu-
ated container.
(5) Remove fuel fill cap.(6) To activate fuel pump and pressurize system,
obtain DRBtscan tool and actuate ASD Fuel System
Test.
(7) A good fuel pump will deliver at least 1/10 liter
of fuel in 7 seconds. Do not operate fuel pump for
longer than 7 seconds with fuel line disconnected as
fuel pump module reservoir may run empty.
(a) If capacity is lower than specification, but
fuel pump can be heard operating through fuel fill
cap opening, check for a kinked/damaged fuel sup-
ply line somewhere between fuel rail and fuel
pump module.
(b) If line is not kinked/damaged, and fuel pres-
sure is OK, but capacity is low, replace fuel filter.
Refer to Fuel Filter Removal/Installation for addi-
tional information.
(c) If both fuel pressure and capacity are low,
replace bottom section of fuel pump module. Refer
to Fuel Pump Module Removal/Installation.
DIAGNOSIS AND TESTING - FUEL PUMP
PRESSURE TEST
Use this test in conjunction with the Fuel Pump
Capacity Test, Fuel Pressure Leak Down Test and
Fuel Pump Amperage Test found elsewhere in this
group.
Check Valve Operation:The bottom section of
the fuel pump module contains a one-way check
valve to prevent fuel flow back into the tank and to
maintain fuel supply line pressure (engine warm)
when pump is not operational. It is also used to keep
the fuel supply line full of gasoline when pump is not
operational. After the vehicle has cooled down, fuel
pressure may drop to 0 psi (cold fluid contracts), but
liquid gasoline will remain in fuel supply line
between the check valve and fuel injectors.Fuel
pressure that has dropped to 0 psi on a cooled
down vehicle (engine off) is a normal condition.
When the electric fuel pump is activated, fuel pres-
sure shouldimmediately(1±2 seconds) rise to spec-
ification.
The fuel system is equipped with a separate fuel
pump module mounted, fuel pressure regulator. The
fuel filter is remotely mounted. The fuel pressure
regulator is not controlled by engine vacuum.
WARNING: THE FUEL SYSTEM IS UNDER CON-
STANT FUEL PRESSURE EVEN WITH THE ENGINE
OFF. BEFORE DISCONNECTING FUEL LINE AT
FUEL RAIL, THIS PRESSURE MUST BE RELEASED.
REFER TO THE FUEL SYSTEM PRESSURE
RELEASE PROCEDURE.
KJFUEL DELIVERY 14 - 15
FUEL INJECTOR
DESCRIPTION
An individual fuel injector (Fig. 9) is used for each
individual cylinder.
OPERATION
OPERATION - FUEL INJECTOR
The top (fuel entry) end of the injector (Fig. 9) is
attached into an opening on the fuel rail.
The fuel injectors are electrical solenoids. The
injector contains a pintle that closes off an orifice at
the nozzle end. When electric current is supplied to
the injector, the armature and needle move a short
distance against a spring, allowing fuel to flow out
the orifice. Because the fuel is under high pressure, a
fine spray is developed in the shape of a pencil
stream. The spraying action atomizes the fuel, add-
ing it to the air entering the combustion chamber.
The nozzle (outlet) ends of the injectors are posi-
tioned into openings in the intake manifold just
above the intake valve ports of the cylinder head.
The engine wiring harness connector for each fuel
injector is equipped with an attached numerical tag
(INJ 1, INJ 2 etc.). This is used to identify each fuel
injector.
The injectors are energized individually in a
sequential order by the Powertrain Control Module(PCM). The PCM will adjust injector pulse width by
switching the ground path to each individual injector
on and off. Injector pulse width is the period of time
that the injector is energized. The PCM will adjust
injector pulse width based on various inputs it
receives.
Battery voltage is supplied to the injectors through
the ASD relay.
The PCM determines injector pulse width based on
various inputs.
OPERATION - PCM OUTPUT
The nozzle ends of the injectors are positioned into
openings in the intake manifold just above the intake
valve ports of the cylinder head. The engine wiring
harness connector for each fuel injector is equipped
with an attached numerical tag (INJ 1, INJ 2 etc.).
This is used to identify each fuel injector with its
respective cylinder number.
The injectors are energized individually in a
sequential order by the Powertrain Control Module
(PCM). The PCM will adjust injector pulse width by
switching the ground path to each individual injector
on and off. Injector pulse width is the period of time
that the injector is energized. The PCM will adjust
injector pulse width based on various inputs it
receives.
Battery voltage (12 volts +) is supplied to the injec-
tors through the ASD relay. The ASD relay will shut-
down the 12 volt power source to the fuel injectors if
the PCM senses the ignition is on, but the engine is
not running. This occurs after the engine has not
been running for approximately 1.8 seconds.
The PCM determines injector on-time (pulse width)
based on various inputs.
DIAGNOSIS AND TESTING - FUEL INJECTOR
To perform a complete test of the fuel injectors and
their circuitry, use the DRB scan tool and refer to the
appropriate Powertrain Diagnostics Procedures man-
ual. To test the injector only, refer to the following:
Disconnect the fuel injector wire harness connector
from the injector. The injector is equipped with 2
electrical terminals (pins). Place an ohmmeter across
the terminals. Resistance reading should be approxi-
mately 12 ohms 1.2 ohms at 20ÉC (68ÉF).
Fig. 9 FUEL INJECTOR Ð TYPICAL
KJFUEL INJECTION 14 - 33
REMOVAL
(1) Remove fuel rail. Refer to Fuel Injector Rail
Removal.
(2) Disconnect clip(s) that retain fuel injector(s) to
fuel rail (Fig. 10).
INSTALLATION
(1) Install fuel injector(s) into fuel rail assembly
and install retaining clip(s).
(2) If same injector(s) is being reinstalled, install
new o-ring(s).
(3) Apply a small amount of clean engine oil to
each injector o-ring. This will aid in installation.
(4) Install fuel rail. Refer to Fuel Rail Installation.
(5) Start engine and check for fuel leaks.
FUEL PUMP RELAY
DESCRIPTION
The 5±pin, 12±volt, fuel pump relay is located in
the Power Distribution Center (PDC). Refer to the
label on the PDC cover for relay location.
OPERATION
The Powertrain Control Module (PCM) energizes
the electric fuel pump through the fuel pump relay.
The fuel pump relay is energized by first applying
battery voltage to it when the ignition key is turnedON, and then applying a ground signal to the relay
from the PCM.
Whenever the ignition key is turned ON, the elec-
tric fuel pump will operate. But, the PCM will shut-
down the ground circuit to the fuel pump relay in
approximately 1±3 seconds unless the engine is oper-
ating or the starter motor is engaged.
DIAGNOSIS AND TESTING - FUEL PUMP
RELAY
For procedures, refer to ASD Relay Diagnosis and
Testing in the Ignition section.
REMOVAL
The fuel pump relay is located in the Power Distri-
bution Center (PDC) (Fig. 11). Refer to label on PDC
cover for relay location.
(1) Remove PDC cover.
(2) Remove relay from PDC.
(3) Check condition of relay terminals and PDC
connector terminals for damage or corrosion. Repair
if necessary before installing relay.
(4) Check for pin height (pin height should be the
same for all terminals within the PDC connector).
Repair if necessary before installing relay.
INSTALLATION
The fuel pump relay is located in the Power Distri-
bution Center (PDC). Refer to label on PDC cover for
relay location.
(1) Install relay to PDC.
(2) Install cover to PDC.
Fig. 10 INJECTOR RETAINING CLIP
1 - PLIERS
2 - INJECTOR CLIP
3 - FUEL INJECTOR
4 - FUEL RAIL - TYPICAL
Fig. 11 POWER DISTRIBUTION CENTER (PDC)
1 - BATTERY
2 - PDC
3 - PDC COVER
14 - 34 FUEL INJECTIONKJ
FUEL INJECTOR (Continued)
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P1291 (M) No Temperature Rise Seen From
Intake Air HeatersProblem detected in intake manifold air heating system.
P1292 CNG Pressure Sensor Voltage Too
HighCompressed natural gas pressure sensor reading above
acceptable voltage.
P1293 CNG Pressure Sensor Voltage Too
LowCompressed natural gas pressure sensor reading below
acceptable voltage.
P1294 (M) Target Idle Not Reached Target RPM not achieved during drive idle condition.
Possible vacuum leak or IAC (AIS) lost steps.
P1295 (M) No 5 Volts to TP Sensor Loss of a 5 volt feed to the Throttle Position Sensor has
been detected.
P1295 (M) Accelerator Position Sensor (APPS)
Supply Voltage Too LowAPPS supply voltage input below the minimum
acceptable voltage.
P1296 No 5 Volts to MAP Sensor Loss of a 5 volt feed to the MAP Sensor has been
detected.
P1297 (M) No Change in MAP From Start To
RunNo difference is recognized between the MAP reading at
engine idle and the stored barometric pressure reading.
P1298 Lean Operation at Wide Open
ThrottleA prolonged lean condition is detected during Wide Open
Throttle
P1299 Vacuum Leak Found (IAC Fully
Seated)MAP Sensor signal does not correlate to Throttle Position
Sensor signal. Possible vacuum leak.
P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the ASD or CNG
shutoff relay control ckt.
P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the auto
shutdown relay circuit.
P1389 No ASD Relay Output Voltage At
PCMNo Z1 or Z2 voltage sensed when the auto shutdown
relay is energized.
P1389 (M) No ASD Relay Output Voltage at
PCMAn open condition detected In the ASD relay output
circuit.
P1390 Timing Belt Skipped 1 Tooth or More Relationship between Cam and Crank signals not correct
P1391 (M) Intermittent Loss of CMP or CKP Loss of the Cam Position Sensor or Crank Position
sensor has occurred. For PL 2.0L
P1398 (M) Mis-Fire Adaptive Numerator at Limit PCM is unable to learn the Crank Sensor's signal in
preparation for Misfire Diagnostics. Probable defective
Crank Sensor
P1399 Wait To Start Lamp Cicuit An open or shorted condition detected in the Wait to Start
Lamp circuit.
P1403 No 5V to EGR Sensor Loss of 5v feed to the EGR position sensor.
P01475 Aux 5 Volt Supply Voltage High Sensor supply voltage for ECM sensors is too high.
P1476 Too Little Secondary Air Insufficient flow of secondary air injection detected during
aspirator test (was P0411)
P1477 Too Much Secondary Air Excessive flow of secondary air injection detected during
aspirator test (was P0411).
25 - 12 EMISSIONS CONTROLKJ
EMISSIONS CONTROL (Continued)
ANTENNA BODY & CABLE - OPERATION . . . 8A-5
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-8
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-7
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER.......................8E-10
ANTILOCK BRAKE - REMOVAL,
CONTROLLER.......................8E-10
ANTILOCK BRAKING SYSTEM -
DIAGNOSIS AND TESTING..............5-33
A-PILLAR SEAL - INSTALLATION.......23-185
A-PILLAR SEAL - REMOVAL...........23-185
A-PILLAR TRIM AND GRAB HANDLE -
INSTALLATION......................23-156
A-PILLAR TRIM AND GRAB HANDLE -
REMOVAL.........................23-156
A-PILLAR WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD..........23-187
A-PILLAR WEATHERSTRIP/RETAINER -
REMOVAL, WINDSHIELD..............23-186
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-9
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-61
ARM - DESCRIPTION, FRONT WIPER.....8R-12
ARM - DESCRIPTION, LOWER CONTROL . . . 2-21
ARM - DESCRIPTION, REAR WIPER......8R-37
ARM - DESCRIPTION, ROCKER......9-29,9-37
ARM - INSTALLATION, FRONT WIPER....8R-13
ARM - INSTALLATION, LOWER CONTROL . . 2-10,
2-21
ARM - INSTALLATION, REAR WIPER.....8R-38
ARM - INSTALLATION, ROCKER..........9-37
ARM - INSTALLATION, UPPER CONTROL . . . 2-21
ARM - OPERATION, FRONT WIPER......8R-12
ARM - OPERATION, LOWER CONTROL.....2-21
ARM - OPERATION, REAR WIPER.......8R-38
ARM - REMOVAL, FRONT WIPER........8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-21
ARM - REMOVAL, REAR WIPER.........8R-38
ARM - REMOVAL, ROCKER..............9-37
ARM - REMOVAL, UPPER CONTROL......2-20
ARM, BUSHINGS, AND BALL JOINT -
DESCRIPTION, UPPER SUSPENSION......2-20
ARM, BUSHINGS, AND BALL JOINT -
OPERATION, UPPER SUSPENSION........2-20
ARM PARK RAMP - INSTALLATION,
WIPER.............................8R-43
ARM PARK RAMP - REMOVAL, WIPER . . . 8R-43
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-4
ASD SENSE - PCM INPUT - OPERATION....8I-4
ASH RECEIVER LAMP BULB -
INSTALLATION.......................8L-71
ASH RECEIVER LAMP BULB - REMOVAL . . 8L-71
ASH RECEIVER LAMP UNIT -
INSTALLATION.......................8L-72
ASH RECEIVER LAMP UNIT - REMOVAL . . 8L-72
ASSEMBLY - ASSEMBLY, INPUT CLUTCH . 21-138
ASSEMBLY - DESCRIPTION, INPUT
CLUTCH...........................21-133
ASSEMBLY - DESCRIPTION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - DISASSEMBLY, INPUT
CLUTCH...........................21-135
ASSEMBLY - INSTALLATION.........8W-97-11
ASSEMBLY - INSTALLATION, GUIDE.....23-179
ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL.................23-151
ASSEMBLY - INSTALLATION, MODULE . . . 23-181
ASSEMBLY - INSTALLATION,
TRANSMISSION SOLENOID/TRS........21-170
ASSEMBLY - OPERATION, INPUT
CLUTCH...........................21-135
ASSEMBLY - OPERATION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - POWER DISTRIBUTION
CENTER ASSEMBLY
...............8W-97-10
ASSEMBLY - REMOVAL, GUIDE
........23-179
ASSEMBLY - REMOVAL, INSTRUMENT
PANEL
............................23-149
ASSEMBLY - REMOVAL, MODULE
......23-181
ASSEMBLY - REMOVAL, TRANSMISSION
SOLENOID/TRS
.....................21-170ASSEMBLY, 4C RETAINER/BULKHEAD....21-123
ASSEMBLY, ASSEMBLY - POWER
DISTRIBUTION CENTER............8W-97-10
ASSEMBLY, DIAGNOSIS AND TESTING....21-90
ASSEMBLY, DIFFERENTIAL.........3-105,3-41
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-109,
3-77
ASSEMBLY, DISC BRAKE CALIPERS.......5-16
ASSEMBLY, HVAC HOUSING............24-34
ASSEMBLY, INPUT CLUTCH ASSEMBLY . . 21-138
ASSEMBLY, INSTRUMENT CLUSTER......8J-10
ASSEMBLY, LOW/REVERSE CLUTCH.....21-146
ASSEMBLY, MANUAL - NV1500.........21-13
ASSEMBLY, MANUAL - NV3550.........21-48
ASSEMBLY, OIL PUMP.................9-67
ASSEMBLY, OIL PUMP...............21-151
ASSEMBLY, PLANETARY GEARTRAIN....21-160
ASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-9
ASSEMBLY, TRANSFER CASE - NV231 . . . 21-194
ASSEMBLY, TRANSFER CASE - NV242 . . . 21-230
ASSEMBLY, VALVE BODY.............21-176
ASSEMBLY, WHEEL CYLINDERS..........5-29
ASSEMBLY WINDOW DEFOGGER
FUNCTION - DIAGNOSIS AND TESTING,
REAR HVAC CONTROL.................8G-9
ASSIST HANDLE - INSTALLATION.......23-157
ASSIST HANDLE - REMOVAL............23-157
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC TRANSMISSION - 45RFE -
DESCRIPTION.......................21-76
AUTOMATIC TRANSMISSION - 45RFE -
OPERATION.........................21-77
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING.............21-77
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-2
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-4
AXLE - 186FIA - ADJUSTMENTS, FRONT . . . 3-25
AXLE - 186FIA - DESCRIPTION, FRONT....3-19
AXLE - 186FIA - INSTALLATION, FRONT....3-24
AXLE - 186FIA - OPERATION, FRONT......3-19
AXLE - 186FIA - REMOVAL, FRONT.......3-24
AXLE - 198RBI - DESCRIPTION, REAR.....3-49
AXLE - 198RBI - INSTALLATION, REAR....3-54
AXLE - 198RBI - OPERATION, REAR.......3-49
AXLE - 198RBI - REMOVAL, REAR........3-54
AXLE - 8 1/4 - ADJUSTMENTS, REAR.....3-92
AXLE - 8 1/4 - DESCRIPTION, REAR......3-86
AXLE - 8 1/4 - INSTALLATION, REAR......3-91
AXLE - 8 1/4 - OPERATION, REAR........3-86
AXLE - 8 1/4 - REMOVAL, REAR..........3-91
AXLE - DESCRIPTION...................0-2
AXLE - DIAGNOSIS AND TESTING....3-20,3-51,
3-88
AXLE - INSTALLATION, 198 RBI..........5-28
AXLE - INSTALLATION, 8 1/4............5-28
AXLE - REMOVAL, 198 RBI..............5-27
AXLE - REMOVAL, 8 1/4................5-27
AXLE - SPECIFICATIONS, FRONT.........3-33
AXLE - SPECIFICATIONS, REAR..........3-62
AXLE BEARINGS - INSTALLATION....3-102,3-38
AXLE BEARINGS - REMOVAL.......3-102,3-38
AXLE BEARING/SEAL - INSTALLATION.....3-67
AXLE BEARING/SEAL - REMOVAL.........3-66
AXLE SHAFT SEALS - INSTALLATION . 3-102,3-38
AXLE SHAFT SEALS - REMOVAL....3-101,3-37
AXLE SHAFTS - INSTALLATION . . 3-101,3-37,3-65
AXLE SHAFTS - REMOVAL.....3-101,3-37,3-65
AXLE, SPECIAL TOOLS - 8 1/4 ...........3-98
AXLE, SPECIAL TOOLS - FRONT..........3-34
AXLE, SPECIAL TOOLS - REAR...........3-63
AXLE, SPECIFICATIONS - REAR..........3-98
BACK - FRONT - INSTALLATION, SEAT . . . 23-166
BACK - FRONT - REMOVAL, SEAT.......23-166
BACK - REAR - INSTALLATION, SEAT....23-168
BACK - REAR - REMOVAL, SEAT.......23-168
BACK COVER - FRONT - INSTALLATION,
SEAT
.............................23-167
BACK COVER - FRONT - REMOVAL, SEAT
. 23-166
BACK COVER - REAR - INSTALLATION,
SEAT
.............................23-169
BACK COVER - REAR - REMOVAL, SEAT
. 23-169
BACK CUSHION - FRONT -
INSTALLATION, SEAT
.................23-167BACK CUSHION - FRONT - REMOVAL,
SEAT .............................23-167
BACK CUSHION - REAR - INSTALLATION,
SEAT .............................23-170
BACK CUSHION - REAR - REMOVAL,
SEAT .............................23-170
BACK FRAME - REAR - INSTALLATION,
SEAT .............................23-171
BACK FRAME - REAR - REMOVAL, SEAT . 23-171
BACK LATCH / LOCK - INSTALLATION,
FOLDING REAR SEAT................23-170
BACK LATCH / LOCK - REMOVAL,
FOLDING REAR SEAT................23-170
BACK LATCH STRIKER - INSTALLATION,
REAR SEAT........................23-171
BACK LATCH STRIKER - REMOVAL,
REAR SEAT........................23-170
BACK RECLINER - FRONT -
INSTALLATION, SEAT.................23-166
BACK RECLINER - FRONT - REMOVAL,
SEAT .............................23-166
BACKUP LAMP SWITCH - DESCRIPTION . . 8L-15
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-15
BACKUP LAMP SWITCH - OPERATION....8L-15
BAFFLE SEAL - INSTALLATION,
COWL/PLENUM WINDOW.............23-187
BAFFLE SEAL - REMOVAL, COWL/
PLENUM WINDOW..................23-187
BALANCE SHAFT - INSTALLATION........9-74
BALANCE SHAFT - REMOVAL............9-74
BALANCING - STANDARD PROCEDURE,
WHEEL.............................22-4
BALL JOINT - DESCRIPTION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - INSTALLATION, UPPER.....2-20
BALL JOINT - OPERATION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - REMOVAL, UPPER.........2-20
BAR - INSTALLATION, STABILIZER....2-14,2-19
BAR - REMOVAL, STABILIZER.......2-14,2-19
BAR BUSHINGS - INSTALLATION,
STABILIZER...........................2-9
BAR BUSHINGS - REMOVAL, STABILIZER . . . 2-9
BARRELS - INSTALLATION, PANEL
OUTLET............................24-29
BARRELS - REMOVAL, PANEL OUTLET . . . 24-29
BASE - DESCRIPTION, BRAKES...........5-2
BASE - WARNING, BRAKES..............5-2
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-3
BASE BRAKES, SPECIAL TOOLS...........5-7
BASE COAT/CLEAR COAT FINISH -
DESCRIPTION......................23-162
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-8
BATTERY CABLES - DESCRIPTION.......8F-18
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-19
BATTERY CABLES - OPERATION.........8F-18
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-17
BATTERY HOLDDOWN - INSTALLATION . . . 8F-17
BATTERY HOLDDOWN - OPERATION.....8F-17
BATTERY HOLDDOWN - REMOVAL.......8F-17
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIAL TOOLS......8F-7
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-24
BATTERY TEMPERATURE SENSOR -
INSTALLATION
.......................8F-24
BATTERY TEMPERATURE SENSOR -
OPERATION
.........................8F-24
BATTERY TEMPERATURE SENSOR -
REMOVAL
..........................8F-24
BATTERY TRAY - DESCRIPTION
.........8F-21
BATTERY TRAY - INSTALLATION
.........8F-21
2 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
FUEL PRESSURE REGULATOR -
DESCRIPTION.......................14-13
FUEL PRESSURE REGULATOR -
INSTALLATION.......................14-14
FUEL PRESSURE REGULATOR -
OPERATION.........................14-14
FUEL PRESSURE REGULATOR -
REMOVAL..........................14-14
FUEL PUMP - DESCRIPTION............14-15
FUEL PUMP - OPERATION.............14-15
FUEL PUMP AMPERAGE TEST -
DIAGNOSIS AND TESTING.............14-16
FUEL PUMP CAPACITY TEST -
DIAGNOSIS AND TESTING.............14-15
FUEL PUMP MODULE - DESCRIPTION....14-18
FUEL PUMP MODULE - INSTALLATION . . . 14-19
FUEL PUMP MODULE - OPERATION......14-18
FUEL PUMP MODULE - REMOVAL.......14-18
FUEL PUMP PRESSURE TEST -
DIAGNOSIS AND TESTING.............14-15
FUEL PUMP RELAY - DESCRIPTION......14-34
FUEL PUMP RELAY - DIAGNOSIS AND
TESTING...........................14-34
FUEL PUMP RELAY - INSTALLATION.....14-34
FUEL PUMP RELAY - OPERATION........14-34
FUEL PUMP RELAY - REMOVAL.........14-34
FUEL PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD........................8I-4
FUEL RAIL - DESCRIPTION.............14-21
FUEL RAIL - INSTALLATION..............14-24
FUEL RAIL - OPERATION...............14-21
FUEL RAIL - REMOVAL................14-22
FUEL SYSTEM PRESSURE RELEASE -
STANDARD PROCEDURE................14-4
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-5
FUEL SYSTEM, SPECIAL TOOLS..........14-6
FUEL TANK - DESCRIPTION............14-24
FUEL TANK - INSTALLATION............14-27
FUEL TANK - OPERATION..............14-24
FUEL TANK - REMOVAL...............14-25
FUEL TANK CHECK VALVE -
DESCRIPTION.......................14-28
FUEL TANK CHECK VALVE -
INSTALLATION.......................14-28
FUEL TANK CHECK VALVE - OPERATION . . 14-28
FUEL TANK CHECK VALVE - REMOVAL....14-28
FUEL TANK SKID PLATE - INSTALLATION . . . 13-9
FUEL TANK SKID PLATE - REMOVAL......13-9
FULL TIME INDICATOR - DESCRIPTION . . . 8J-29
FULL TIME INDICATOR - OPERATION.....8J-30
FUNCTION - DIAGNOSIS AND TESTING,
REAR HVAC CONTROL ASSEMBLY
WINDOW DEFOGGER..................8G-9
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-3
FUSE - INSTALLATION, IOD..........8W-97-3
FUSE - OPERATION, IOD.............8W-97-3
FUSE - REMOVAL, IOD..............8W-97-3
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON.......8W-01-9
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL.....9-10
GAP AND FLUSH - SPECIFICATIONS.....23-116
GAS ENGINES - GENERATOR RATINGS....8F-23
GAS POWERED - STARTER MOTOR......8F-39
GAS POWERED - TORQUE
.............8F-38
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD
..................9-19,9-30
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE
.........9-9
GATE - INSTALLATION, SWING
.........23-138
GATE - REMOVAL, SWING
............23-138
GATE AJAR INDICATOR - DESCRIPTION
. . . 8J-20
GATE AJAR INDICATOR - OPERATION
.....8J-20
GATE BELTLINE WEATHERSTRIP -
INSTALLATION, SWING
...............23-186
GATE BELTLINE WEATHERSTRIP -
REMOVAL, SWING
...................23-186
GATE OPENING WEATHERSTRIP -
INSTALLATION, SWING
...............23-186
GATE OPENING WEATHERSTRIP -
REMOVAL, SWING
...................23-186
GAUGE - DESCRIPTION, ENGINE
TEMPERATURE
......................8J-18
GAUGE - DESCRIPTION, FUEL
...........8J-19GAUGE - OPERATION, ENGINE
TEMPERATURE......................8J-18
GAUGE - OPERATION, FUEL............8J-20
GEAR - DESCRIPTION.................19-13
GEAR - INSTALLATION, PINION
GEAR/RING..........................3-46
GEAR - OPERATION...................19-13
GEAR - REMOVAL, PINION GEAR/RING....3-44
GEAR/RING GEAR - INSTALLATION,
PINION.............................3-46
GEAR/RING GEAR - REMOVAL, PINION....3-44
GEAR/RING GEAR/TONE RING -
INSTALLATION, PINION............3-112,3-82
GEAR/RING GEAR/TONE RING -
REMOVAL, PINION...............3-110,3-79
GEARSHIFT CABLE - ADJUSTMENTS....21-130
GEARSHIFT CABLE - DIAGNOSIS AND
TESTING..........................21-128
GEARSHIFT CABLE - INSTALLATION.....21-129
GEARSHIFT CABLE - REMOVAL........21-128
GEAR/TONE RING - INSTALLATION,
PINION GEAR/RING...............3-112,3-82
GEAR/TONE RING - REMOVAL, PINION
GEAR/RING.....................3-110,3-79
GEARTRAIN - ASSEMBLY, PLANETARY . . . 21-160
GEARTRAIN - CLEANING, PLANETARY . . . 21-159
GEARTRAIN - DESCRIPTION,
PLANETARY........................21-157
GEARTRAIN - DISASSEMBLY,
PLANETARY........................21-159
GEARTRAIN - INSPECTION, PLANETARY . 21-159
GEARTRAIN - OPERATION, PLANETARY . . 21-157
GENERAL - WARNINGS.............8W-01-7
GENERATOR - DESCRIPTION...........8F-25
GENERATOR - INSTALLATION...........8F-26
GENERATOR - OPERATION.............8F-25
GENERATOR - REMOVAL...............8F-25
GENERATOR DECOUPLER - DIAGNOSIS
AND TESTING.......................8F-27
GENERATOR DECOUPLER PULLEY -
DESCRIPTION.......................8F-26
GENERATOR DECOUPLER PULLEY -
INSTALLATION.......................8F-30
GENERATOR DECOUPLER PULLEY -
OPERATION.........................8F-27
GENERATOR DECOUPLER PULLEY -
REMOVAL..........................8F-27
GENERATOR RATINGS, GAS ENGINES....8F-23
GLASS - INSTALLATION, DOOR . . 23-122,23-129,
23-172
GLASS - INSTALLATION, FLIP-UP.......23-136
GLASS - REMOVAL, DOOR......23-122,23-129,
23-172
GLASS - REMOVAL, FLIP-UP..........23-136
GLASS AJAR INDICATOR - DESCRIPTION . . 8J-21
GLASS AJAR INDICATOR - OPERATION . . . 8J-21
GLASS AJAR SWITCH - DESCRIPTION,
FLIP-UP............................8L-77
GLASS AJAR SWITCH - OPERATION,
FLIP-UP............................8L-77
GLASS HEATING GRID REPAIR -
STANDARD PROCEDURE, REAR..........8G-4
GLASS LATCH - INSTALLATION, FLIP-UP . 23-136
GLASS LATCH - REMOVAL, FLIP-UP.....23-136
GLASS PANEL - INSTALLATION........23-178
GLASS PANEL - REMOVAL............23-178
GLASS PANEL ADJUSTMENT,
ADJUSTMENTS - SUNROOF...........23-178
GLASS PANEL SEAL - INSTALLATION
....23-178
GLASS PANEL SEAL - REMOVAL
.......23-178
GLASS RELEASE SWITCH - DIAGNOSIS
AND TESTING, FLIP-UP
................8N-5
GLASS RUN CHANNEL - INSTALLATION
. 23-123,
23-130
GLASS RUN CHANNEL - REMOVAL
.....23-123,
23-130
GLASS SUPPORT CYLINDER -
INSTALLATION, FLIP-UP
..............23-139
GLASS SUPPORT CYLINDER -
REMOVAL, FLIP-UP
..................23-139
GLOVE BOX - INSTALLATION
..........23-148
GLOVE BOX - REMOVAL
..............23-148
GLOVE BOX LATCH - INSTALLATION
....23-148
GLOVE BOX LATCH - REMOVAL
........23-148
GLOVE BOX LATCH STRIKER -
INSTALLATION
......................23-149
GLOVE BOX LATCH STRIKER - REMOVAL
. 23-148GRAB HANDLE - INSTALLATION,
A-PILLAR TRIM.....................23-156
GRAB HANDLE - REMOVAL, A-PILLAR
TRIM.............................23-156
GRID - DESCRIPTION, REAR WINDOW
DEFOGGER..........................8G-5
GRID - DIAGNOSIS AND TESTING, REAR
WINDOW DEFOGGER..................8G-5
GRID - OPERATION, REAR WINDOW
DEFOGGER..........................8G-5
GRID REPAIR - STANDARD PROCEDURE,
REAR GLASS HEATING.................8G-4
GRILLE - INSTALLATION..............23-142
GRILLE - INSTALLATION, COWL........23-140
GRILLE - REMOVAL..................23-142
GRILLE - REMOVAL, COWL...........23-140
GRILLE OPENING REINFORCEMENT -
INSTALLATION......................23-142
GRILLE OPENING REINFORCEMENT -
REMOVAL.........................23-142
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO..............................8W-01-9
GROUND STRAP - DESCRIPTION, RADIO
NOISE SUPPRESSION..................8A-9
GROUND STRAP - INSTALLATION,
RADIO NOISE SUPPRESSION...........8A-11
GROUND STRAP - OPERATION, RADIO
NOISE SUPPRESSION.................8A-10
GROUND STRAP - REMOVAL, RADIO
NOISE SUPPRESSION.................8A-10
GROUNDS - DESCRIPTION, POWER......8E-13
GUARD - DESCRIPTION, THERMAL......8F-20
GUARD - INSTALLATION, THERMAL......8F-20
GUARD - OPERATION, THERMAL........8F-20
GUARD - REMOVAL, THERMAL..........8F-20
GUIDE ASSEMBLY - INSTALLATION.....23-179
GUIDE ASSEMBLY - REMOVAL.........23-179
GUIDE SEALS - DESCRIPTION, VALVE . 9-29,9-38
GUIDES - DESCRIPTION, VALVE......9-19,9-30
HALF SHAFT - CAUTION................3-10
HALF SHAFT - DIAGNOSIS AND TESTING . . 3-10
HALF SHAFT - INSTALLATION............3-11
HALF SHAFT - REMOVAL...............3-10
HALF SHAFT, SPECIFICATIONS...........3-11
HANDLE - INSTALLATION, A-PILLAR
TRIM AND GRAB....................23-156
HANDLE - INSTALLATION, ASSIST......23-157
HANDLE - INSTALLATION, EXTERIOR . . . 23-123,
23-130,23-136
HANDLE - INSTALLATION, LATCH
RELEASE..........................23-120
HANDLE - REMOVAL, A-PILLAR TRIM
AND GRAB.........................23-156
HANDLE - REMOVAL, ASSIST..........23-157
HANDLE - REMOVAL, EXTERIOR . 23-123,23-130,
23-136
HANDLE - REMOVAL, LATCH RELEASE . . 23-120
HANDLING NON-DEPLOYED
SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE...............8O-6
HARNESS - DIAGNOSIS AND TESTING,
WIRING
..........................8W-01-7
HAZARD SWITCH - DESCRIPTION
.......8L-29
HAZARD SWITCH - INSTALLATION
.......8L-30
HAZARD SWITCH - OPERATION
.........8L-29
HAZARD SWITCH - REMOVAL
..........8L-30
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION
........................5-35
HCU (HYDRAULIC CONTROL UNIT) -
INSTALLATION
........................5-36
HCU (HYDRAULIC CONTROL UNIT) -
OPERATION
..........................5-35
HCU (HYDRAULIC CONTROL UNIT) -
REMOVAL
...........................5-36
HEAD - DESCRIPTION, CYLINDER
........9-30
HEAD COVER(S) - DESCRIPTION,
CYLINDER
...........................9-25
HEAD COVER(S) - INSTALLATION,
CYLINDER
.......................9-26,9-34
HEAD COVER(S) - REMOVAL, CYLINDER
. . 9-25,
9-34
KJINDEX 11
Description Group-Page Description Group-Page Description Group-Page
OPERATION - DESCRIPTION, MODES OF . . 8E-11
OPERATION - DIAGNOSIS AND TESTING,
AIR CHECKING TRANSMISSION
CLUTCH............................21-80
ORDER, 2.4L 4-CYLINDER - ENGINE
FIRING..............................8I-2
ORDER, 3.7L V-6 - ENGINE FIRING........8I-2
ORIFICE TUBE - DESCRIPTION, A/C......24-50
ORIFICE TUBE - INSTALLATION, A/C......24-50
ORIFICE TUBE - OPERATION, A/C........24-50
ORIFICE TUBE - REMOVAL, A/C.........24-50
ORVR - DESCRIPTION.................25-29
ORVR - OPERATION..................25-29
OUT - ADJUSTMENT, LOCK..............5-30
OUTBOARD SEAT BELT & RETRACTOR -
INSTALLATION, REAR.................8O-34
OUTBOARD SEAT BELT & RETRACTOR -
REMOVAL, REAR....................8O-33
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-186
OUTER BELT MOLDING - INSTALLATION,
REAR DOOR.......................23-186
OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-186
OUTER BELT MOLDING - REMOVAL,
REAR DOOR.......................23-186
OUTER TIE ROD END REMOVAL TOOL,
SPECIAL TOOLS.....................19-15
OUTLET - DESCRIPTION, CIGAR
LIGHTER.........................8W-97-2
OUTLET - DESCRIPTION, POWER......8W-97-11
OUTLET - DIAGNOSIS AND TESTING,
CIGAR LIGHTER...................8W-97-2
OUTLET - DIAGNOSIS AND TESTING,
POWER.........................8W-97-11
OUTLET - INSTALLATION, POWER....8W-97-13
OUTLET - OPERATION, CIGAR LIGHTER . 8W-97-2
OUTLET - OPERATION, POWER......8W-97-11
OUTLET - REMOVAL, POWER........8W-97-12
OUTLET BARRELS - INSTALLATION,
PANEL.............................24-29
OUTLET BARRELS - REMOVAL, PANEL . . . 24-29
OUTLETS - DESCRIPTION, DEMISTER....24-29
OUTPUT - DESCRIPTION, PCM...........8I-4
OUTPUT - OPERATION, PCM............14-33
OUTPUT - OPERATION, PCM.............8I-4
OUTPUT SHAFT SEAL - INSTALLATION,
FRONT......................21-208,21-246
OUTPUT SHAFT SEAL - INSTALLATION,
REAR.............................21-212
OUTPUT SHAFT SEAL - REMOVAL,
FRONT......................21-208,21-246
OUTPUT SHAFT SEAL - REMOVAL, REAR . 21-210
OUTPUT SPEED SENSOR - DESCRIPTION . 21-152
OUTPUT SPEED SENSOR -
INSTALLATION......................21-152
OUTPUT SPEED SENSOR - OPERATION . . 21-152
OUTPUT SPEED SENSOR - REMOVAL . . . 21-152
OVERDRIVE OFF INDICATOR -
DESCRIPTION.......................8J-26
OVERDRIVE OFF INDICATOR -
OPERATION.........................8J-26
OVERDRIVE SWITCH - DESCRIPTION....21-153
OVERDRIVE SWITCH - OPERATION.....21-153
OVERHEAD CONSOLE - DESCRIPTION....8M-1
OVERHEAD CONSOLE - OPERATION......8M-2
OVERHEAD CONSOLE, REMOVAL........8M-4
OVERRIDE RELAY - DESCRIPTION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - INSTALLATION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - OPERATION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - REMOVAL, CLUTCH
SWITCH.............................6-10
OXYGEN SENSOR - DESCRIPTION.......14-40
OXYGEN SENSOR - INSTALLATION.......14-43
OXYGEN SENSOR - OPERATION.........14-40
OXYGEN SENSOR - REMOVAL..........14-41
PADS - INSTALLATION, FRONT BRAKE.....5-11
PADS - REMOVAL, FRONT BRAKE........5-11
PAINT CODE - DESCRIPTION..........23-162
PAINT CODES - SPECIFICATIONS.......23-162
PAINT TOUCH-UP - DESCRIPTION
......23-163
PAN - CLEANING, OIL
..................9-63
PAN - DESCRIPTION, OIL
...............9-63
PAN - INSPECTION, OIL
................9-63
PAN - INSTALLATION, OIL
...............9-64PAN - REMOVAL, OIL..................9-63
PANEL - DESCRIPTION, LATCH - ACCESS . 23-139
PANEL - INSTALLATION, GLASS........23-178
PANEL - INSTALLATION, LATCH -
ACCESS...........................23-139
PANEL - INSTALLATION, QUARTER TRIM . 23-159
PANEL - INSTALLATION, TRIM . . . 23-126,23-132,
23-138
PANEL - REMOVAL, GLASS............23-178
PANEL - REMOVAL, LATCH - ACCESS . . . 23-139
PANEL - REMOVAL, QUARTER TRIM....23-159
PANEL - REMOVAL, TRIM . 23-125,23-132,23-138
PANEL ADJUSTMENT, ADJUSTMENTS -
SUNROOF GLASS...................23-178
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT............8A-8
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT........................8A-7
PANEL ASSEMBLY - INSTALLATION,
INSTRUMENT......................23-151
PANEL ASSEMBLY - REMOVAL,
INSTRUMENT......................23-149
PANEL CENTER BEZEL - INSTALLATION,
INSTRUMENT......................23-154
PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT......................23-154
PANEL DOOR - INSTALLATION..........24-36
PANEL DOOR ACTUATOR -
INSTALLATION.......................24-25
PANEL DOOR ACTUATOR - REMOVAL....24-24
PANEL DRIVER SIDE BEZELS -
INSTALLATION, INSTRUMENT..........23-154
PANEL DRIVER SIDE BEZELS -
REMOVAL, INSTRUMENT.............23-153
PANEL END CAP - INSTALLATION,
INSTRUMENT......................23-153
PANEL END CAP - REMOVAL,
INSTRUMENT......................23-153
PANEL OUTLET BARRELS -
INSTALLATION.......................24-29
PANEL OUTLET BARRELS - REMOVAL....24-29
PANEL PASSENGER SIDE BEZEL -
INSTALLATION, INSTRUMENT..........23-154
PANEL PASSENGER SIDE BEZEL -
REMOVAL, INSTRUMENT.............23-154
PANEL SEAL - INSTALLATION, GLASS . . . 23-178
PANEL SEAL - REMOVAL, GLASS.......23-178
PANEL TOP COVER - INSTALLATION,
INSTRUMENT......................23-153
PANEL TOP COVER - REMOVAL,
INSTRUMENT......................23-152
PARK - INTERLOCK CABLE -
INSTALLATION......................21-153
PARK - INTERLOCK CABLE - REMOVAL . . 21-153
PARK LAMP RELAY - DESCRIPTION......8L-54
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-55
PARK LAMP RELAY - INSTALLATION.....8L-56
PARK LAMP RELAY - OPERATION.......8L-54
PARK LAMP RELAY - REMOVAL.........8L-55
PARK RAMP - INSTALLATION, WIPER
ARM ..............................8R-43
PARK RAMP - REMOVAL, WIPER ARM . . . 8R-43
PARKING BRAKE - DESCRIPTION.........5-29
PARKING BRAKE - OPERATION...........5-29
PARK-INTERLOCK CABLE -
ADJUSTMENTS.....................21-154
PART TIME INDICATOR - DESCRIPTION . . . 8J-29
PART TIME INDICATOR - OPERATION.....8J-29
PASSENGER AIRBAG - DESCRIPTION....8O-27
PASSENGER AIRBAG - INSTALLATION....8O-29
PASSENGER AIRBAG - OPERATION......8O-27
PASSENGER AIRBAG - REMOVAL........8O-28
PASSENGER AIRBAG DOOR -
INSTALLATION......................8O-30
PASSENGER AIRBAG DOOR - REMOVAL . . 8O-29
PASSENGER AIRBAG MOUNTING
BRACKET - INSTALLATION.............8O-31
PASSENGER AIRBAG MOUNTING
BRACKET - REMOVAL
.................8O-31
PASSENGER SEAT HEATER SWITCH -
DESCRIPTION
.......................8G-14
PASSENGER SEAT HEATER SWITCH -
INSTALLATION
......................8G-15
PASSENGER SEAT HEATER SWITCH -
OPERATION
.........................8G-14
PASSENGER SEAT HEATER SWITCH -
REMOVAL
..........................8G-15PASSENGER SIDE BEZEL -
INSTALLATION, INSTRUMENT PANEL....23-154
PASSENGER SIDE BEZEL - REMOVAL,
INSTRUMENT PANEL.................23-154
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-8
PCM - DESCRIPTION..................8E-11
PCM - OPERATION...................8E-14
PCM INPUT - OPERATION, ASD SENSE.....8I-4
PCM OUTPUT - DESCRIPTION............8I-4
PCM OUTPUT - OPERATION............14-33
PCM OUTPUT - OPERATION.............8I-4
PCM/SKIM PROGRAMMING - STANDARD
PROCEDURE.........................8E-1
PCV VALVE - DESCRIPTION............25-29
PCV VALVE - DIAGNOSIS AND TESTING . . . 25-31
PCV VALVE - INSTALLATION............25-32
PCV VALVE - OPERATION..............25-31
PCV VALVE - REMOVAL...............25-32
PEDAL - DESCRIPTION.................5-20
PEDAL - INSTALLATION................5-20
PEDAL - INSTALLATION, ACCELERATOR . . . 14-30
PEDAL - INSTALLATION, CLUTCH.........6-10
PEDAL - OPERATION...................5-20
PEDAL - REMOVAL....................5-20
PEDAL - REMOVAL, ACCELERATOR......14-29
PEDAL - REMOVAL, CLUTCH............6-10
PEDAL POSITION SWITCH -
DESCRIPTION, CLUTCH.................6-11
PEDAL POSITION SWITCH - DIAGNOSIS
AND TESTING, CLUTCH.................6-11
PEDAL POSITION SWITCH - OPERATION,
CLUTCH.............................6-11
PERFORMANCE - DIAGNOSIS AND
TESTING, A/C........................24-2
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-4
PERFORMANCE - DIAGNOSIS AND
TESTING, HEATER.....................24-6
PILOT BEARING - INSTALLATION..........6-8
PILOT BEARING - REMOVAL..............6-8
PINION GEAR/RING GEAR -
INSTALLATION........................3-46
PINION GEAR/RING GEAR - REMOVAL.....3-44
PINION GEAR/RING GEAR/TONE RING -
INSTALLATION...................3-112,3-82
PINION GEAR/RING GEAR/TONE RING -
REMOVAL......................3-110,3-79
PINION SEAL - INSTALLATION . . 3-103,3-39,3-68
PINION SEAL - REMOVAL......3-102,3-38,3-68
PIPE - INSTALLATION, CROSS-OVER......11-3
PIPE - REMOVAL, CROSS-OVER..........11-3
PISTON & CONNECTING ROD -
DESCRIPTION........................9-49
PISTON FITTING - STANDARD
PROCEDURE.........................9-50
PISTON RING FITTING - STANDARD
PROCEDURE.........................9-52
PISTONS - DESCRIPTION.............21-155
PISTONS - OPERATION...............21-155
PLANETARY GEARTRAIN - ASSEMBLY . . . 21-160
PLANETARY GEARTRAIN - CLEANING....21-159
PLANETARY GEARTRAIN - DESCRIPTION . 21-157
PLANETARY GEARTRAIN -
DISASSEMBLY......................21-159
PLANETARY GEARTRAIN - INSPECTION . . 21-159
PLANETARY GEARTRAIN - OPERATION . . 21-157
PLATE - INSTALLATION, DOOR SILL
SCUFF............................23-157
PLATE - INSTALLATION, FLEX............9-49
PLATE - INSTALLATION, FRONT SKID......13-6
PLATE - INSTALLATION, FUEL TANK
SKID...............................13-9
PLATE - INSTALLATION, REAR DOOR
SCUFF............................23-160
PLATE - INSTALLATION, TRANSFER
CASE SKID..........................13-7
PLATE - REMOVAL, DOOR SILL SCUFF . . . 23-157
PLATE - REMOVAL, FLEX...............9-49
PLATE - REMOVAL, FRONT SKID.........13-6
PLATE - REMOVAL, FUEL TANK SKID
......13-9
PLATE - REMOVAL, REAR DOOR SCUFF
. . 23-160
PLATE - REMOVAL, TRANSFER CASE
SKID
...............................13-7
PLATE LAMP BULB - INSTALLATION,
LICENSE
...........................8L-45
PLATE LAMP BULB - REMOVAL,
LICENSE
...........................8L-44
18 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
PRIMARY WEATHERSTRIP - REMOVAL,
DOOR............................23-185
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-9
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-1
PROGRAMMING - STANDARD
PROCEDURE, SENTRY KEY
TRANSPONDER.......................8Q-8
PROPELLER SHAFT - DIAGNOSIS AND
TESTING.............................3-1
PROPELLER SHAFT - FRONT -
INSTALLATION.........................3-6
PROPELLER SHAFT - FRONT - REMOVAL . . . 3-6
PROPELLER SHAFT - REAR -
INSTALLATION.........................3-7
PROPELLER SHAFT - REAR - REMOVAL....3-7
PROPELLER SHAFT ANGLE - STANDARD
PROCEDURES.........................3-3
PROPELLER SHAFT, SPECIFICATIONS.......3-6
PROPORTIONING VALVE - DIAGNOSIS
AND TESTING........................5-20
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER........................8F-26
PULLEY - INSTALLATION..............19-23
PULLEY - INSTALLATION, GENERATOR
DECOUPLER........................8F-30
PULLEY - OPERATION, GENERATOR
DECOUPLER........................8F-27
PULLEY - REMOVAL..................19-23
PULLEY - REMOVAL, GENERATOR
DECOUPLER........................8F-27
PUMP - ASSEMBLY, OIL................9-67
PUMP - ASSEMBLY, OIL..............21-151
PUMP - CLEANING, OIL..............21-150
PUMP - DESCRIPTION................19-17
PUMP - DESCRIPTION, FUEL...........14-15
PUMP - DESCRIPTION, LEAK DETECTION . 25-27
PUMP - DESCRIPTION, OIL............21-147
PUMP - DESCRIPTION, WATER..........7-29
PUMP - DISASSEMBLY, OIL.............9-65
PUMP - DISASSEMBLY, OIL...........21-149
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING..........................19-18
PUMP - INSPECTION, OIL...............9-66
PUMP - INSPECTION, OIL.............21-150
PUMP - INSTALLATION, LEAK
DETECTION.........................25-28
PUMP - INSTALLATION, OIL.............9-67
PUMP - OPERATION..................19-17
PUMP - OPERATION, FUEL.............14-15
PUMP - OPERATION, LEAK DETECTION . . . 25-28
PUMP - OPERATION, OIL.............21-147
PUMP - OPERATION, WATER............7-30
PUMP - REMOVAL, LEAK DETECTION....25-28
PUMP - REMOVAL, OIL.................9-65
PUMP AMPERAGE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-16
PUMP CAPACITY TEST - DIAGNOSIS
AND TESTING, FUEL..................14-15
PUMP FRONT SEAL - INSTALLATION,
OIL...............................21-152
PUMP FRONT SEAL - REMOVAL, OIL....21-152
PUMP MODULE - DESCRIPTION, FUEL....14-18
PUMP MODULE - INSTALLATION, FUEL . . . 14-19
PUMP MODULE - OPERATION, FUEL.....14-18
PUMP MODULE - REMOVAL, FUEL.......14-18
PUMP PRESSURE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-15
PUMP RELAY - DESCRIPTION, FUEL.....14-34
PUMP RELAY - DIAGNOSIS AND
TESTING, FUEL......................14-34
PUMP RELAY - INSTALLATION, FUEL.....14-34
PUMP RELAY - OPERATION, FUEL.......14-34
PUMP RELAY - REMOVAL, FUEL........14-34
PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD AND FUEL...............8I-4
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-20
PUMP VOLUME CHECK - STANDARD
PROCEDURE, OIL...................21-148
PUMP/MOTOR - DESCRIPTION, WASHER
. 8R-18
PUMP/MOTOR - INSTALLATION,
WASHER
...........................8R-20
PUMP/MOTOR - OPERATION, WASHER
. . . 8R-19
PUMP/MOTOR - REMOVAL, WASHER
....8R-19
QUARTER TRIM PANEL - INSTALLATION
. 23-159QUARTER TRIM PANEL - REMOVAL.....23-159
QUARTER WINDOW - INSTALLATION....23-172
QUARTER WINDOW - REMOVAL........23-172
QUICK CONNECT FITTING -
DESCRIPTION.......................14-10
QUICK LEARN - STANDARD
PROCEDURE, TCM...................8E-21
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE........................14-10
RACK - INSTALLATION, LUGGAGE......23-144
RACK - REMOVAL, LUGGAGE..........23-144
RADIAL-PLY TIRES - DESCRIPTION.......22-6
RADIATOR - CLEANING.................7-24
RADIATOR - DESCRIPTION..............7-22
RADIATOR - FAN - VISCOUS - CLEANING . . 7-29
RADIATOR - FAN - VISCOUS -
DESCRIPTION........................7-27
RADIATOR - FAN - VISCOUS -
INSPECTION.........................7-29
RADIATOR - FAN - VISCOUS -
INSTALLATION........................7-29
RADIATOR - FAN - VISCOUS -
OPERATION..........................7-27
RADIATOR - FAN - VISCOUS - REMOVAL . . . 7-28
RADIATOR - INSPECTION...............7-24
RADIATOR - INSTALLATION.............7-24
RADIATOR - REMOVAL.................7-23
RADIATOR CROSSMEMBER -
INSTALLATION......................23-146
RADIATOR CROSSMEMBER - REMOVAL . 23-146
RADIATOR FAN - ELECTRIC -
DESCRIPTION........................7-26
RADIATOR FAN - ELECTRIC -
INSTALLATION........................7-27
RADIATOR FAN - ELECTRIC -
OPERATION..........................7-26
RADIATOR FAN - ELECTRIC - REMOVAL . . . 7-26
RADIATOR PRESSURE CAP - CLEANING . . . 7-25
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-25
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING........................7-25
RADIATOR PRESSURE CAP -
INSPECTION.........................7-25
RADIATOR PRESSURE CAP - OPERATION . . 7-25
RADIO - DESCRIPTION.................8A-8
RADIO - INSTALLATION................8A-9
RADIO - OPERATION...................8A-8
RADIO - REMOVAL....................8A-9
RADIO NOISE SUPPRESSION GROUND
STRAP - DESCRIPTION.................8A-9
RADIO NOISE SUPPRESSION GROUND
STRAP - INSTALLATION...............8A-11
RADIO NOISE SUPPRESSION GROUND
STRAP - OPERATION.................8A-10
RADIO NOISE SUPPRESSION GROUND
STRAP - REMOVAL...................8A-10
RAIL - DESCRIPTION, FUEL............14-21
RAIL - INSTALLATION, FUEL............14-24
RAIL - OPERATION, FUEL..............14-21
RAIL - REMOVAL, FUEL...............14-22
RAIL WEATHERSTRIP/RETAINER -
INSTALLATION, SIDE.................23-186
RAIL WEATHERSTRIP/RETAINER -
REMOVAL, SIDE....................23-186
RAMP - INSTALLATION, WIPER ARM
PARK..............................8R-43
RAMP - REMOVAL, WIPER ARM PARK . . . 8R-43
RANGE INDICATOR ILLUMINATION BULB
- INSTALLATION, TRANSMISSION........8L-83
RANGE INDICATOR ILLUMINATION BULB
- REMOVAL, TRANSMISSION
...........8L-82
RANGE SENSOR - DESCRIPTION,
TRANSMISSION
.....................21-168
RANGE SENSOR - OPERATION,
TRANSMISSION
.....................21-168
RATINGS, GAS ENGINES - GENERATOR
. . . 8F-23
RBI AXLE - INSTALLATION, 198
..........5-28
RBI AXLE - REMOVAL, 198
..............5-27
READING LAMP BULB - INSTALLATION
. . . 8L-79
READING LAMP BULB - REMOVAL
.......8L-79
READING LAMP SWITCH -
INSTALLATION
.......................8L-80
READING LAMP SWITCH - REMOVAL
.....8L-80
READING LAMP UNIT - INSTALLATION
. . . 8L-81
READING LAMP UNIT - REMOVAL
.......8L-81
REAR - DESCRIPTION
..................2-16REAR - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-48
REAR - INSTALLATION, PROPELLER
SHAFT...............................3-7
REAR - INSTALLATION, SEAT..........23-168
REAR - INSTALLATION, SEAT BACK.....23-168
REAR - INSTALLATION, SEAT BACK
COVER............................23-169
REAR - INSTALLATION, SEAT BACK
CUSHION..........................23-170
REAR - INSTALLATION, SEAT BACK
FRAME............................23-171
REAR - INSTALLATION, SEAT CUSHION . . 23-171
REAR - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-48
REAR AXLE - 198RBI - DESCRIPTION.....3-49
REAR AXLE - 198RBI - INSTALLATION.....3-54
REAR AXLE - 198RBI - OPERATION.......3-49
REAR AXLE - 198RBI - REMOVAL........3-54
REAR AXLE - 8 1/4 - ADJUSTMENTS......3-92
REAR AXLE - 8 1/4 - DESCRIPTION.......3-86
REAR AXLE - 8 1/4 - INSTALLATION......3-91
REAR AXLE - 8 1/4 - OPERATION.........3-86
REAR AXLE - 8 1/4 - REMOVAL..........3-91
REAR AXLE - SPECIFICATIONS...........3-62
REAR AXLE, SPECIAL TOOLS............3-63
REAR AXLE, SPECIFICATIONS............3-98
REAR BRAKE HOSE - INSTALLATION......5-10
REAR BRAKE HOSE - REMOVAL...........5-9
REAR CENTER SEAT BELT &
RETRACTOR - INSTALLATION...........8O-33
REAR CENTER SEAT BELT &
RETRACTOR - REMOVAL..............8O-32
REAR CHECK VALVE - DESCRIPTION.....8R-34
REAR CHECK VALVE - INSTALLATION....8R-35
REAR CHECK VALVE - OPERATION.......8R-34
REAR CHECK VALVE - REMOVAL........8R-34
REAR CROSSMEMBER - INSTALLATION....13-7
REAR CROSSMEMBER - REMOVAL.......13-7
REAR DOOR OUTER BELT MOLDING -
INSTALLATION......................23-186
REAR DOOR OUTER BELT MOLDING -
REMOVAL.........................23-186
REAR DOOR SCUFF PLATE -
INSTALLATION......................23-160
REAR DOOR SCUFF PLATE - REMOVAL . . 23-160
REAR DRUM BRAKE - ADJUSTMENT......5-12
REAR DRUM BRAKE - DESCRIPTION......5-10
REAR DRUM BRAKE - OPERATION........5-11
REAR FASCIA - INSTALLATION...........13-2
REAR FASCIA - REMOVAL...............13-2
REAR FASCIA SUPPORT - INSTALLATION . . 13-3
REAR FASCIA SUPPORT - REMOVAL......13-3
REAR FOG LAMP INDICATOR -
DESCRIPTION.......................8J-27
REAR FOG LAMP INDICATOR -
OPERATION.........................8J-27
REAR FOG LAMP RELAY - DESCRIPTION . . 8L-56
REAR FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-57
REAR FOG LAMP RELAY -
INSTALLATION.......................8L-58
REAR FOG LAMP RELAY - OPERATION . . . 8L-57
REAR FOG LAMP RELAY - REMOVAL.....8L-58
REAR GLASS HEATING GRID REPAIR -
STANDARD PROCEDURE...............8G-4
REAR HVAC CONTROL ASSEMBLY
WINDOW DEFOGGER FUNCTION -
DIAGNOSIS AND TESTING..............8G-9
REAR LAMP BULB - INSTALLATION......8L-59
REAR LAMP BULB - REMOVAL..........8L-58
REAR LAMP UNIT - INSTALLATION......8L-60
REAR LAMP UNIT - REMOVAL..........8L-59
REAR MOUNT - INSTALLATION..........9-57
REAR MOUNT - REMOVAL..............9-57
REAR OUTBOARD SEAT BELT &
RETRACTOR - INSTALLATION...........8O-34
REAR OUTBOARD SEAT BELT &
RETRACTOR - REMOVAL..............8O-33
REAR OUTPUT SHAFT SEAL -
INSTALLATION
......................21-212
REAR OUTPUT SHAFT SEAL - REMOVAL
. 21-210
REAR SEAL AREA LEAKS - DIAGNOSIS
AND TESTING
........................9-61
REAR SEAT BACK LATCH / LOCK -
INSTALLATION, FOLDING
.............23-170
REAR SEAT BACK LATCH / LOCK -
REMOVAL, FOLDING
.................23-170
20 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page