WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight ahead
position.
(2) Remove the driver airbag from the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL).
(3) Disconnect the steering wheel wire harness
connector from the upper clockspring connector
receptacle.
(4) Remove the steering wheel from the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - REMOVAL).
(5) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column to the
fully lowered position and leave the tilt release lever
in the released (down) position.
(6) From below the steering column, remove the
two screws that secure the lower shroud to the upper
shroud (Fig. 13).
(7) Using hand pressure, push gently inward on
both sides of the upper shroud near the parting line
between the upper and lower shrouds to release the
snap features that secure the two halves to each
other.
(8) Remove both the upper and lower shrouds from
the steering column.
(9) Disconnect the two instrument panel wire har-
ness connectors for the clockspring from the two con-
nector receptacles below the steering column on the
back of the clockspring housing.
(10) Using a small thin-bladed screwdriver, release
the two integral plastic latches that secure the back
of the clockspring housing to the steering column
lock housing.(11) Remove the clockspring from the steering col-
umn lock housing. The clockspring cannot be
repaired. It must be replaced if faulty or damaged, or
if the driver airbag has been deployed.
(12) If the removed clockspring is to be reused, be
certain that the release button on the clockspring
rotor is raised and latched to secure the rotor to the
clockspring case to maintain clockspring centering
until it is reinstalled on the steering column. If clock-
spring centering is not maintained, the clockspring
must be centered again before it is reinstalled. (Refer
to 8 - ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING).
INSTALLATION
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
If the clockspring is not properly centered in rela-
tion to the steering wheel, steering shaft and steer-
ing gear, it may be damaged. (Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
Fig. 13 Clockspring Remove/Install
1 - UPPER SHROUD
2 - CLOCKSPRING
3 - LATCH (2)
4 - SCREW (2)
5 - LOWER SHROUD
6 - WIRE HARNESS CONNECTOR (2)
7 - MULTI-FUNCTION SWITCH
8 - STEERING COLUMN
8O - 16 RESTRAINTSKJ
CLOCKSPRING (Continued)
TERING). Service replacement clocksprings are
shipped pre-centered, with the release button
engaged (raised) and a molded plastic shield installed
over the release button. This release button should
not be disengaged and the shield should not be
removed until the clockspring has been installed on
the steering column. If the release button is disen-
gaged before the clockspring is installed on a steering
column, the clockspring centering procedure must be
performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Carefully slide the centered clockspring down
over the steering column upper shaft until the two
integral plastic latches on the back of the clockspring
housing are fully engaged through their openings in
the steering column lock housing (Fig. 13).
(2) Reconnect the two instrument panel wire har-
ness connectors for the clockspring to the two connec-
tor receptacles below the steering column on the back
of the clockspring housing.
(3) Position the upper and lower shrouds onto the
steering column.
(4) Align the snap features on the lower shroud
with the receptacles on the upper shroud and apply
hand pressure to snap them together.
(5) From below the steering column, install and
tighten the two screws that secure the lower shroud
to the upper shroud. Tighten the screws to 2 N´m (18
in. lbs.).
(6) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column back
to the fully raised position and move the tilt release
lever back to the locked (up) position.(7) Reinstall the steering wheel onto the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - INSTALLATION).
NOTE: Be certain that the steering wheel mounting
screw is tightened to the proper torque specifica-
tion to ensure proper clockspring operation.
(8) Reconnect the steering wheel wire harness con-
nector to the upper clockspring connector receptacle.
(9) Reinstall the driver airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION).
DRIVER AIRBAG
DESCRIPTION
The black, injection molded, thermoplastic driver
airbag protective trim cover is the most visible part
of the driver airbag (Fig. 14). The driver airbag is
located in the center of the steering wheel, where it
is secured with two screws to the two horizontal
spokes of the four-spoke steering wheel armature.
Base models have a Jeeptlogo embossed in the cen-
ter of the trim cover, while premium models feature a
stamped, satin polished emblem with the Jeeptlogo
applied to the center of the trim cover. Concealed
beneath the driver airbag trim cover are the horn
switch, the folded airbag cushion, the airbag retainer
or housing, the airbag inflator, and the retainers that
secure the inflator to the airbag housing. The airbag
cushion, housing, and inflator are secured within an
integral receptacle molded into the back of the trim
cover.
Fig. 14 Driver Airbag Trim Cover
1 - STEERING WHEEL
2 - TRIM COVER
KJRESTRAINTS 8O - 17
CLOCKSPRING (Continued)
The resistive membrane-type horn switch is
secured with heat stakes to the inside surface of the
driver airbag trim cover, between the trim cover and
the folded airbag cushion. The horn switch ground
pigtail wire has a female spade terminal connector
that receives a path to ground through a male spade
terminal that is integral to the driver airbag housing
stamping and is located near the upper right corner
on the back of the housing (Fig. 15). The horn switch
feed pigtail wire has a white, molded plastic insula-
tor that is secured by an integral retainer to a
mounting hole located near the lower left corner on
the back of the housing, and is connected to the vehi-
cle electrical system through a take out and connec-
tor of the steering wheel wire harness.
The airbag used in this model is a multistage, Next
Generation-type that complies with revised federal
airbag standards to deploy with less force than those
used in some prior models. A 67 centimeter (26.5
inch) diameter, radial deploying fabric cushion with
tethers is used. The airbag inflator is a dual-initiator,
non-azide, pyrotechnic-type unit with four mounting
studs and is secured to the stamped metal airbag
housing using four hex nuts with washers. Two
keyed and color-coded connector receptacles on the
driver airbag inflator connect the two inflator initia-
tors to the vehicle electrical system through two yel-
low-jacketed, two-wire pigtail harnesses of the
clockspring. The driver airbag and horn switch unit
cannot be repaired, and must be replaced if deployed
or in any way damaged.OPERATION
The multistage driver airbag is deployed by electri-
cal signals generated by the Airbag Control Module
(ACM) through the driver airbag squib 1 and squib 2
circuits to the two initiators in the airbag inflator. By
using two initiators, the airbag can be deployed at
multiple levels of force. The force level is controlled
by the ACM to suit the monitored impact conditions
by providing one of three delay intervals between the
electrical signals provided to the two initiators. The
longer the delay between these signals, the less force-
fully the airbag will deploy. When the ACM sends the
proper electrical signals to each initiator, the electri-
cal energy generates enough heat to initiate a small
pyrotechnic charge which, in turn ignites chemical
pellets within the inflator. Once ignited, these chem-
ical pellets burn rapidly and produce a large quantity
of nitrogen gas. The inflator is sealed to the back of
the airbag housing and a diffuser in the inflator
directs all of the nitrogen gas into the airbag cush-
ion, causing the cushion to inflate. As the cushion
inflates, the driver airbag trim cover will split at pre-
determined breakout lines, then fold back out of the
way along with the horn switch unit. Following an
airbag deployment, the airbag cushion quickly
deflates by venting the nitrogen gas towards the
instrument panel through vent holes within the fab-
ric used to construct the back (steering wheel side)
panel of the airbag cushion.
Some of the chemicals used to create the nitrogen
gas may be considered hazardous while in their solid
state before they are burned, but they are securely
sealed within the airbag inflator. Typically, both ini-
tiators are used and all potentially hazardous chem-
icals are burned during an airbag deployment event.
However, it is possible for only one initiator to be
used during a deployment due to an airbag system
fault; therefore, it is necessary to always confirm
that both initiators have been used in order to avoid
the improper disposal of potentially live pyrotechnic
or hazardous materials. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - SER-
VICE AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT). The nitrogen gas that is produced
when the chemicals are burned is harmless. How-
ever, a small amount of residue from the burned
chemicals may cause some temporary discomfort if it
contacts the skin, eyes, or breathing passages. If skin
or eye irritation is noted, rinse the affected area with
plenty of cool, clean water. If breathing passages are
irritated, move to another area where there is plenty
of clean, fresh air to breath. If the irritation is not
alleviated by these actions, contact a physician.
Fig. 15 Driver Airbag Housing
1 - HOUSING
2 - HORN SWITCH GROUND WIRE
3 - HORN SWITCH FEED WIRE
4 - INFLATOR
5 - TRIM COVER
8O - 18 RESTRAINTSKJ
DRIVER AIRBAG (Continued)
REMOVAL
The following procedure is for replacement of a
faulty or damaged driver airbag. If the driver airbag
has been deployed, review the recommended proce-
dures for service after a passive restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLYSURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the driver airbag
to the steering wheel armature (Fig. 16).
(3) Pull the driver airbag away from the steering
wheel far enough to access the three electrical con-
nections on the back of the airbag housing.
Fig. 16 Driver Airbag Remove/Install
1 - DRIVER AIRBAG
2 - HORN SWITCH FEED WIRE CONNECTOR
3 - WIRE HARNESS CONNECTOR
4 - STEERING WHEEL
5 - TO CLOCKSPRING6 - INSTRUMENT PANEL
7 - STEERING COLUMN
8 - CLOCKSPRING PIGTAIL WIRE CONNECTOR (2)
9 - SCREW (2)
KJRESTRAINTS 8O - 19
DRIVER AIRBAG (Continued)
(4) Disconnect the steering wheel wire harness
connector for the horn switch from the horn switch
feed pigtail wire connector, which is located on the
back of the driver airbag housing.
CAUTION: Do not pull on the clockspring pigtail
wires or pry on the connector insulator to disen-
gage the connector from the driver airbag inflator
connector receptacle. Improper removal of these
pigtail wires and their connector insulators can
result in damage to the airbag circuits or connector
insulators.
(5) The clockspring driver airbag pigtail wire con-
nectors are secured by integral latches to the airbag
inflator connector receptacles, which are located on
the back of the driver airbag housing. Depress the
latches on each side of each connector insulator and
pull the insulators straight out from the airbag infla-
tor to disconnect them from the connector recepta-
cles.
(6) Remove the driver airbag from the steering
wheel.
(7) If the driver airbag has been deployed, the
clockspring must be replaced. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/CLOCKSPRING - REMOVAL).
INSTALLATION
The following procedure is for replacement of a
faulty or damaged driver airbag. If the driver airbag
has been deployed, the clockspring must also be
replaced. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - INSTALLATION).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE DRIVER
AIRBAG, OR BECOMING ENTRAPPED BETWEEN
THE DRIVER AIRBAG CUSHION AND THE DRIVER
AIRBAG TRIM COVER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
WARNING: THE DRIVER AIRBAG TRIM COVER
MUST NEVER BE PAINTED. REPLACEMENT AIR-
BAGS ARE SERVICED IN THE ORIGINAL COLORS.
PAINT MAY CHANGE THE WAY IN WHICH THE
MATERIAL OF THE TRIM COVER RESPONDS TO AN
AIRBAG DEPLOYMENT. FAILURE TO OBSERVE
THIS WARNING COULD RESULT IN OCCUPANT
INJURIES UPON AIRBAG DEPLOYMENT.
(1) Position the driver airbag close enough to the
steering wheel to reconnect all three electrical con-
nections on the back of the airbag housing.
(2) When installing the driver airbag, reconnect
the two clockspring driver airbag pigtail wire connec-
tors to the airbag inflator connector receptacles by
pressing straight in on the connectors (Fig. 16). Be
certain to engage each keyed and color-coded connec-
tor to the matching connector receptacle. You can be
certain that each connector is fully engaged in its
receptacle by listening carefully for a distinct, audi-
ble click as the connector latches snap into place.
(3) Reconnect the steering wheel wire harness con-
nector for the horn switch to the horn switch feed
pigtail wire connector, which is located at the back of
the driver airbag housing.
(4) Carefully position the driver airbag in the
steering wheel. Be certain that the clockspring pig-
tail wires and steering wheel wire harness in the
steering wheel hub area are not pinched between the
driver airbag and the steering wheel armature.
(5) From the underside of the steering wheel,
install and tighten the two screws that secure the
driver airbag to the steering wheel armature.
Tighten the screws to 10 N´m (90 in. lbs.).
(6) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
supplemental restraint system component. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - VERIFICATION TEST).
8O - 20 RESTRAINTSKJ
DRIVER AIRBAG (Continued)
FRONT IMPACT SENSOR
DESCRIPTION
Two front impact sensors are used on this model,
one each for the left and right sides of the vehicle
(Fig. 17). These sensors are mounted remotely from
the impact sensor that is internal to the Airbag Con-
trol Module (ACM). Each front sensor is secured with
two screws to the backs of the right and left vertical
members of the radiator support within the engine
compartment. The sensor housing has an integral
connector receptacle and two integral mounting
points each with a metal sleeve to provide crush pro-
tection.
The right and left front impact sensors are identi-
cal in construction and calibration with two excep-
tions:
²On models equipped with an optional 2.4L gaso-
line engine, the left front impact sensor includes a
shim that moves the sensor three millimeters toward
the rear of the vehicle on the left vertical member of
the radiator support for additional clearance that is
required for that application.
²On models equipped with an optional diesel
engine, the left front impact sensor includes a
stamped metal mounting bracket that rotates theconnector receptacle end of the sensor toward the
outboard side of the vehicle for additional clearance
that is required for that application.
A cavity in the center of the molded black plastic
impact sensor housing contains the electronic cir-
cuitry of the sensor which includes an electronic com-
munication chip and an electronic impact sensor.
Potting material fills the cavity to seal and protect
the internal electronic circuitry and components. The
front impact sensors are each connected to the vehi-
cle electrical system through a dedicated take out
and connector of the headlamp and dash wire har-
ness.
The impact sensors cannot be repaired or adjusted
and, if damaged or faulty, they must be replaced. The
mounting bracket for the left front impact sensor on
models with a diesel engine is serviced as a unit with
that sensor.
OPERATION
The front impact sensors are electronic accelerom-
eters that sense the rate of vehicle deceleration,
which provides verification of the direction and sever-
ity of an impact. Each sensor also contains an elec-
tronic communication chip that allows the unit to
communicate the sensor status as well as sensor
fault information to the microprocessor in the Airbag
Control Module (ACM). The ACM microprocessor con-
tinuously monitors all of the front passive restraint
system electrical circuits to determine the system
readiness. If the ACM detects a monitored system
fault, it sets a Diagnostic Trouble Code (DTC) and
controls the airbag indicator operation accordingly.
The impact sensors each receive battery current and
ground through dedicated left and right sensor plus and
minus circuits from the ACM. The impact sensors and
the ACM communicate by modulating the voltage in the
sensor plus circuit. The hard wired circuits between the
front impact sensors and the ACM may be diagnosed
and tested using conventional diagnostic tools and pro-
cedures. However, conventional diagnostic methods will
not prove conclusive in the diagnosis of the ACM or the
impact sensors. The most reliable, efficient, and accu-
rate means to diagnose the impact sensors, the ACM,
and the electronic message communication between the
sensors and the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic informa-
tion.
Fig. 17 Front Impact Sensor
1 - SENSOR
2 - CONNECTOR RECEPTACLE
KJRESTRAINTS 8O - 21
(6) Install and tighten the nut that secures the
seat belt turning loop to the height adjuster stud.
Tighten the nut to 34 N´m (25 ft. lbs.).
(7) Fold and snap the trim cover back into place to
conceal the nut that secures the front seat belt turn-
ing loop to the height adjuster on the upper B-pillar.
(8) Position the front seat belt lower anchor to the
bracket on the outboard side of the front seat cushion
frame (Fig. 19).
(9) Install and tighten the screw that secures the
lower anchor to the bracket on the outboard side of
the front seat cushion frame. Tighten the screw to 43
N´m (32 ft. lbs.).
(10) Align the plug that covers the front seat belt
lower anchor screw with the hole near the rear of the
outboard seat side shield. Using hand pressure, press
firmly and evenly on the plug until it snaps into
place.
(11) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
supplemental restraint system component. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - VERIFICATION TEST).
FRONT SEAT BELT BUCKLE
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the front seat and seat track from the
floor panel as a unit. (Refer to 23 - BODY/SEATS/
SEAT - FRONT - REMOVAL).
(3) Disconnect the seat belt switch pigtail wire
connector from the seat wire harness connector on
the seat cushion frame bracket located under the
rear edge of the seat cushion near the inboard side of
the seat (Fig. 21).
Fig. 21 Seat Belt Switch Connector
1 - PIGTAIL WIRE
2 - SEAT WIRE HARNESS
3 - SEAT CUSHION FRAME BRACKET
4 - BODY WIRE HARNESS
5 - INBOARD SEAT TRACK
KJRESTRAINTS 8O - 25
FRONT SEAT BELT & RETRACTOR (Continued)
(4) Remove the screw that secures the front seat
belt buckle anchor to the bracket near the rear of the
inboard seat track (Fig. 22).
(5) Remove the two screws that secure the inboard
seat cushion side shield to the seat cushion frame.
(6) Remove the two screws that secure the inboard
seat track to the rear inboard corner of the seat cush-
ion frame.
(7) Disconnect the seat belt switch pigtail wire
routing clip from the locating hole in the seat cushion
frame.
(8) Remove the seat belt switch pigtail wire from
between the seat cushion frame and the seat track by
gently prying the inboard seat track away from the
inboard rear corner of the seat cushion frame far
enough to slide the pigtail wire from between them.
(9) Remove the front seat belt buckle from the
inboard seat cushion side shield.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, SEAT BELT TENSIONER, FRONT IMPACT
SENSORS, SIDE CURTAIN AIRBAG, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT INACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the front seat belt buckle to the
inboard seat cushion side shield (Fig. 22).
(2)
Position the seat belt switch pigtail wire between
the seat cushion frame and the seat track by gently pry-
ing the inboard seat track away from the inboard rear
corner of the seat cushion frame far enough to slide the
pigtail wire into position between them.
(3) Engage the seat belt switch pigtail wire routing
clip into the locating hole in the seat cushion frame.
(4) Install and tighten the two screws that secure
the inboard seat track to the rear inboard corner of
the seat cushion frame. Tighten the screws to 28 N´m
(21 ft. lbs.).
(5) Position the inboard seat cushion side shield to
the seat cushion frame.
(6) Install and tighten the two screws that secure
the inboard seat cushion side shield to the seat cush-
ion frame. Tighten the screws to 1 N´m (9 in. lbs.).
(7) Position the front seat belt buckle anchor to
the bracket on the inboard side of the seat track.
(8) Install and tighten the screw that secures the
front seat belt buckle anchor to the bracket on the
inboard side of the seat track. Tighten the screw to
43 N´m (32 ft. lbs.).
(9)
Reconnect the seat belt switch pigtail wire connec-
tor to the seat wire harness connector on the seat cush-
ion frame bracket located under the rear edge of the seat
cushion near the inboard side of the seat (Fig. 21).
(10) Reinstall the front seat and seat track to the
floor panel as a unit. (Refer to 23 - BODY/SEATS/
SEAT - FRONT - INSTALLATION).
(11) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
supplemental restraint system component. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - VERIFICATION TEST).
Fig. 22 Front Seat Belt Buckle Remove/Install
1 - FRONT SEAT BELT BUCKLE
2 - INBOARD SIDE SHIELD
3 - SCREW
4 - PIGTAIL WIRE
8O - 26 RESTRAINTSKJ
FRONT SEAT BELT BUCKLE (Continued)