(4) Using an ohmmeter, check for continuity
between the pins of the wire harness connector while
pulling on the tailgate handle.
(5) If no continuity is found, replace the tailgate
handle assembly (Refer to 23 - BODY/DECKLID/
HATCH/LIFTGATE/TAILGATE/EXTERIOR HAN-
DLE - REMOVAL).
DOOR LOCK RELAY
DESCRIPTION
The power door lock system uses the following
relays for the front and rear passenger doors only:
²Driver door unlock relay
²Door lock relay
²Passenger Doors unlock relay
The tailgate uses outputs from the Body Control
Module (BCM).
The relays are electromechanical devices that
switch battery current to the door lock circuit when
the Body Control Module (BCM) grounds the relay
coil. These relays are located in the Junction Block
(JB). For complete circuit diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
The relays are a International Standards Organi-
zation (ISO) micro-relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The ISO micro-relay terminal functions
are the same as a conventional ISO relay. However,
the ISO micro-relay terminal pattern (or footprint) is
different, the current capacity is lower, and the phys-
ical dimensions are smaller than those of the conven-
tional ISO relay.
The relay cannot be repaired or adjusted and, if
faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor and three (two fixed and one movable) elec-
trical contacts. The movable (common feed) relay con-
tact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor is connected in
parallel with the electromagnetic coil in the relay,
and helps to dissipate voltage spikes that are pro-
duced when the coil is de-energized.
DIAGNOSIS AND TESTING - DOOR LOCK
RELAY
The power lock relays (Fig. 4) are located in the
Junction Block (JB) under the instrument panel. For
complete circuit diagrams, refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Remove suspected faulty relay from the (JB).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If not OK, replace the faulty relay.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Reach up under instrument panel and remove
the relay from Junction Block (JB).
8N - 6 POWER LOCKSKJ
FLIP-UP GLASS RELEASE SWITCH (Continued)
OPERATION
The power seat system receives battery current
through a fuse in the Power Distribution Center
(PDC) and a circuit breaker in the Junction Block,
regardless of the ignition switch position.
When a power seat switch control knob or knobs
are actuated, a battery feed and a ground path are
applied through the switch contacts to the appropri-
ate power seat track adjuster motor. The selected
adjuster motor operates to move the seat track
through its drive unit in the selected direction until
the switch is released, or until the travel limit of the
seat track is reached. When the switch is moved in
the opposite direction, the battery feed and ground
path to the motor are reversed through the switch
contacts. This causes the adjuster motor to run in the
opposite direction.
Refer to the owner's manual in the vehicle glove
box for more information on the features, use and
operation of the power seat system.
DIAGNOSIS AND TESTING - POWER SEATS
Before any testing of the power seat system is
attempted, the battery should be fully-charged and
all wire harness connections and pins cleaned and
tightened to ensure proper continuity and grounds.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and joint connector location views for the var-
ious wire harness connectors, splices and grounds.
(1) If all power seats are inoperative, check the
automatic resetting circuit breaker in the Junction
Block. (Refer to 8 - ELECTRICAL/POWER DISTRI-
BUTION/CIRCUIT BREAKER - DIAGNOSIS AND
TESTING).
(2) With the dome lamp on, apply the power seat
switch in the direction of the failure.
(3) If the dome lamp dims, the seat or the power
seat track may be jammed. Check under and behind
the seat for binding or obstructions.
(4) If the dome lamp does not dim, proceed with
testing of the individual power seat system compo-
nents and circuits.
SEAT TRACK
DESCRIPTION
The six-way power seat option includes a power
seat track assembly located under each front seat
(Fig. 2). The power seat track assembly replaces the
standard manually operated seat tracks. The lower
half of the power seat track is secured at the frontwith two bolts to the floor panel seat cross member,
and at the rear with one bolt and one nut to the floor
panel. Four bolts secure the bottom of the seat cush-
ion frame to the upper half of the power seat track
unit.
The power seat track assembly cannot be repaired,
and is serviced only as a complete assembly. If any
component in this assembly is faulty or damaged, the
entire power seat track must be replaced.
OPERATION
The power seat track unit includes three reversible
electric motors that are secured to the upper half of
the track unit. Each motor moves the seat adjuster
through a combination of worm-drive gearboxes and
screw-type drive units. Each of the three driver side
power seat track motors also has a position potenti-
ometer integral to the motor assembly, which elec-
tronically monitors the motor position.
The front and rear of the seat are operated by two
separate vertical adjustment motors. These motors
can be operated independently of each other, tilting
the entire seat assembly forward or rearward; or,
they can be operated in unison by selecting the
proper power seat switch functions, which will raise
or lower the entire seat assembly. The third motor is
the horizontal adjustment motor, which moves the
seat track in the forward and rearward directions.
Fig. 2 Power Seat Track - Typical
1 - POWER SEAT ADJUSTER AND MOTORS
2 - SEAT CUSHION FRAME
3 - POWER SEAT TRACK ASSEMBLY
KJPOWER SEATS 8N - 15
POWER SEATS (Continued)
RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION..........................2
OPERATION............................4
WARNING - RESTRAINT SYSTEM...........5
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM...................6
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS.........................6
STANDARD PROCEDURE - SERVICE
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT.........................6
STANDARD PROCEDURE - VERIFICATION
TEST................................8
AIRBAG CONTROL MODULE
DESCRIPTION..........................9
OPERATION...........................10
REMOVAL.............................11
INSTALLATION.........................12
CHILD TETHER ANCHOR
DESCRIPTION.........................13
OPERATION...........................13
CLOCKSPRING
DESCRIPTION.........................13
OPERATION...........................14
STANDARD PROCEDURE - CLOCKSPRING
CENTERING.........................14
REMOVAL.............................15
INSTALLATION.........................16
DRIVER AIRBAG
DESCRIPTION.........................17
OPERATION...........................18
REMOVAL.............................19
INSTALLATION.........................20
FRONT IMPACT SENSOR
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................22
INSTALLATION.........................22
FRONT SEAT BELT & RETRACTOR
REMOVAL.............................23
INSTALLATION.........................24FRONT SEAT BELT BUCKLE
REMOVAL.............................25
INSTALLATION.........................26
PASSENGER AIRBAG
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................28
INSTALLATION.........................29
PASSENGER AIRBAG DOOR
REMOVAL.............................29
INSTALLATION.........................30
PASSENGER AIRBAG MOUNTING BRACKET
REMOVAL.............................31
INSTALLATION.........................31
REAR CENTER SEAT BELT & RETRACTOR
REMOVAL.............................32
INSTALLATION.........................33
REAR OUTBOARD SEAT BELT & RETRACTOR
REMOVAL.............................33
INSTALLATION.........................34
REAR SEAT BELT BUCKLE
REMOVAL.............................34
INSTALLATION.........................35
SEAT BELT SWITCH
DESCRIPTION.........................35
OPERATION...........................36
SEAT BELT TENSIONER
DESCRIPTION.........................36
OPERATION...........................36
SEAT BELT TURNING LOOP ADJUSTER
REMOVAL.............................37
INSTALLATION.........................38
SIDE CURTAIN AIRBAG
DESCRIPTION.........................38
OPERATION...........................39
REMOVAL.............................40
INSTALLATION.........................41
SIDE IMPACT AIRBAG CONTROL MODULE
DESCRIPTION.........................43
OPERATION...........................43
REMOVAL.............................44
INSTALLATION.........................45
KJRESTRAINTS 8O - 1
An occupant restraint system is standard factory-
installed safety equipment on this model. Available
occupant restraints for this model include both active
and passive types. Active restraints are those which
require the vehicle occupants to take some action to
employ, such as fastening a seat belt; while passive
restraints require no action by the vehicle occupants
to be employed (Fig. 1).
ACTIVE RESTRAINTS The active restraints for
this model include:
²Front Seat Belts- Both front seating positions
are equipped with three-point seat belt systems
employing a lower B-pillar mounted inertia latch-
type retractor, height-adjustable upper B-pillar
mounted turning loops, a traveling lower seat belt
anchor secured to the outboard side of the seat
frame, and a traveling end-release seat belt buckle
secured to the inboard side of the seat frame. Both
front seat belt buckles include an integral Hall-effect
seat belt switch that detects whether its respective
seat belt has been fastened.
²Rear Seat Belts- All three rear seating posi-
tions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type retractor, a
fixed position upper C-pillar mounted turning loop,
and a fixed lower seat belt anchor secured to the
floor panel. The rear seat center seating position belt
has an inertia latch-type retractor that is integral to
the rear seat back panel, and a cable from the seat
back latch locks the center belt retractor spool unless
the seat back is fully latched. The rear seat center
seating position belt lower anchor is secured to the
floor panel. All three rear seat belts have fixed end-
release seat belt buckles secured to the floor panel, a
single buckle unit on the right side and a double
buckle unit on the left side.
²Child Seat Tether Anchors- All vehicles are
equipped with three, fixed-position, child seat tether
anchors. Two anchors are integral to the back of the
right rear seat back panel, and one is integral to the
left rear seat back panel.
PASSIVE RESTRAINTS The passive restraints
available for this model include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
into the passenger airbag door on the instrument
panel above the glove box (Fig. 2). Vehicles with the
airbag system can also be identified by the airbag
indicator, which will illuminate in the instrument
cluster for about seven seconds as a bulb test eachtime the ignition switch is turned to the On position.
A pyrotechnic-type seat belt tensioner is integral to
the driver side front seat belt retractor mounted on
the lower B-pillar of all models equipped with dual
front airbags.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag system
is a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel, below the center of the instrument panel.
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Front Impact Sensor- Two front impact sen-
sors are used on vehicles equipped with dual front
airbags, one left side and one right side. One sensor
Fig. 2 SRS Logo
KJRESTRAINTS 8O - 3
RESTRAINTS (Continued)
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they have of an airbag deployment itself. This is
because the airbag deployment and deflation occur so
rapidly. In a typical 48 kilometer-per-hour (30 mile-
per-hour) barrier impact, from the moment of impact
until the airbags are fully inflated takes about 40
milliseconds. Within one to two seconds from the
moment of impact, the airbags are almost entirely
deflated. The times cited for these events are approx-
imations, which apply only to a barrier impact at the
given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
dual front airbag system circuits or components,
including the seat belt tensioner, it stores a fault
code or Diagnostic Trouble Code (DTC) in its memory
circuit and sends an electronic message to the EMIC
to turn on the airbag indicator. When the SIACM
monitors a problem in any of the side curtain airbag
system circuits or component, it stores a fault code or
Diagnostic Trouble Code (DTC) in its memory circuit
and sends an electronic message to the ACM, and the
ACM sends an electronic message to the EMIC to
turn on the airbag indicator. Proper testing of the
airbag system components, the Programmable Com-
munication Interface (PCI) data bus, the data bus
message inputs to and outputs from the EMIC, the
SIACM, or the ACM, as well as the retrieval or era-
sure of a DTC from the ACM, SIACM, or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSOR, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: WHEN HANDLING A SEAT BELT TEN-
SIONER RETRACTOR, PROPER CARE SHOULD BE
EXERCISED TO KEEP FINGERS OUT FROM UNDER
THE RETRACTOR COVER AND AWAY FROM THE
SEAT BELT WEBBING WHERE IT EXITS FROM THE
RETRACTOR COVER.
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
KJRESTRAINTS 8O - 5
RESTRAINTS (Continued)
WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC), the
Airbag Control Module (ACM), or the Side Impact
Airbag Control Module (SIACM) as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM or SIACM requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag or seat belt tensioner. When carrying a
non-deployed airbag, the trim cover or airbag cushion
side of the unit should be pointed away from the
body to minimize injury in the event of an accidental
deployment. If the airbag unit is placed on a bench or
any other surface, the trim cover or airbag cushion
side of the unit should be face up to minimize move-
ment in the event of an accidental deployment. When
handling a non-deployed seat belt tensioner, take
proper care to keep fingers out from under the
retractor cover and away from the seat belt webbing
where it exits from the retractor cover. In addition,
the supplemental restraint system should be dis-
armed whenever any steering wheel, steering col-
umn, seat belt tensioner, driver airbag, passenger
airbag, front impact sensor, side curtain airbag, or
instrument panel components require diagnosis or
service. Failure to observe this warning could result
in accidental airbag deployment and possible per-
sonal injury.
All damaged, faulty or non-deployed airbags and
seat belt tensioners which are replaced on vehicles
are to be handled and disposed of properly. If an air-
bag or seat belt tensioner unit is faulty or damaged
and non-deployed, refer to the Hazardous Substance
Control System for proper disposal. Dispose of all
non-deployed and deployed airbags and seat belt ten-
sioners in a manner consistent with state, provincial,
local and federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags and seat belt tensioners must be stored in
their original, special container until they are used
for service. Also, they must be stored in a clean, dry
environment; away from sources of extreme heat,
sparks, and high electrical energy. Always place or
store any airbag on a surface with its trim cover or
airbag cushion side facing up, to minimize movement
in case of an accidental deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the passenger airbag door and both passen-
ger airbag mounting brackets must be replaced. If a
side curtain airbag has been deployed, the complete
8O - 6 RESTRAINTSKJ
RESTRAINTS (Continued)
Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
WARNING: IF YOU EXPERIENCE SKIN IRRITATION
DURING CLEANUP, RUN COOL WATER OVER THE
AFFECTED AREA. ALSO, IF YOU EXPERIENCE IRRITA-
TION OF THE NOSE OR THROAT, EXIT THE VEHICLE
FOR FRESH AIR UNTIL THE IRRITATION CEASES. IF
IRRITATION CONTINUES, SEE A PHYSICIAN.
(1) Begin the cleanup by using a vacuum cleaner
to remove any residual powder from the vehicle inte-
rior. Clean from outside the vehicle and work your
way inside, so that you avoid kneeling or sitting on a
non-cleaned area.
(2) Be certain to vacuum the heater and air condi-
tioning outlets as well (Fig. 4). Run the heater and
air conditioner blower on the lowest speed setting
and vacuum any powder expelled from the outlets.
CAUTION: Deployed front airbags having two initiators
(squibs) in the airbag inflator may or may not have livepyrotechnic material within the inflator. Do not dispose
of these airbags unless you are sure of complete
deployment. Refer to AIRBAG SQUIB STATUS . Refer
to the Hazardous Substance Control System for
proper disposal procedures. Dispose of all non-de-
ployed and deployed airbags in a manner consistent
with state, provincial, local, and federal regulations.
(3) Next, remove the deployed supplemental
restraints from the vehicle. Refer to the appropriate
service removal procedures.
(4) You may need to vacuum the interior of the
vehicle a second time to recover all of the powder.
STANDARD PROCEDURE - VERIFICATION TEST
The following procedure should be performed using
a DRBIIItscan tool to verify proper supplemental
restraint system operation following the service or
replacement of any supplemental restraint system
component.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
Fig. 4 Vacuum Heater and A/C Outlets - Typical
8O - 8 RESTRAINTSKJ
RESTRAINTS (Continued)
The ACM housing also has an integral ground lug
with a tapped hole that protrudes from the lower left
rear corner of the unit. This lug provides a case
ground to the ACM when a ground screw is installed
through the left side of the mounting bracket. Two
molded plastic electrical connector receptacles exit
the right side of the ACM housing. The smaller of the
two receptacles contains twelve terminal pins, while
the larger one contains twenty-three. These terminal
pins connect the ACM to the vehicle electrical system
through two dedicated take outs and connectors of
the instrument panel wire harness.
A molded rubber protective cover is installed
loosely over the ACM to protect the unit from con-
densation or coolant leaking from a damaged or
faulty heater-air conditioner unit housing. An inte-
gral flange on the left side of the cover is secured to
the floor panel transmission tunnel with a short
piece of double-faced tape as an assembly aid during
the manufacturing process, but this tape does not
require replacement following service removal.
The impact sensor and safing sensor internal to
the ACM are calibrated for the specific vehicle, and
are only serviced as a unit with the ACM. The ACM
cannot be repaired or adjusted and, if damaged or
faulty, it must be replaced. The ACM cover is avail-
able for separate service replacement.
OPERATION
The microprocessor in the Airbag Control Module
(ACM) contains the front supplemental restraint sys-
tem logic circuits and controls all of the front supple-
mental restraint system components. The ACM uses
On-Board Diagnostics (OBD) and can communicate
with other electronic modules in the vehicle as well
as with the DRBIIItscan tool using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used for
control of the airbag indicator in the ElectroMechani-
cal Instrument Cluster (EMIC) and for supplemental
restraint system diagnosis and testing through the
16-way data link connector located on the driver side
lower edge of the instrument panel. (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER/AIRBAG
INDICATOR - OPERATION).
The ACM microprocessor continuously monitors all
of the front supplemental restraint system electrical
circuits to determine the system readiness. If the
ACM detects a monitored system fault, it sets an
active and stored Diagnostic Trouble Code (DTC) and
sends electronic messages to the EMIC over the PCI
data bus to turn on the airbag indicator. An active
fault only remains for the duration of the fault or in
some cases the duration of the current ignition
switch cycle, while a stored fault causes a DTC to be
stored in memory by the ACM. For some DTCs, if afault does not recur for a number of ignition cycles,
the ACM will automatically erase the stored DTC.
For other internal faults, the stored DTC is latched
forever.
On models equipped with optional side curtain air-
bags, the ACM communicates with both the left and
right Side Impact Airbag Control Modules (SIACM)
over the PCI data bus. The SIACM notifies the ACM
when it has detected a monitored system fault and
stored a DTC in memory for its respective side cur-
tain airbag system, and the ACM sets a DTC and
controls the airbag indicator operation accordingly.
The ACM also monitors a Hall effect-type seat belt
switch located in the buckle of each front seat belt to
determine whether the seatbelts are buckled, and
provides an input to the EMIC over the PCI data bus
to control the seatbelt indicator operation based upon
the status of the driver side front seat belt switch.
The ACM receives battery current through two cir-
cuits; a fused ignition switch output (run) circuit
through a fuse in the Junction Block (JB), and a
fused ignition switch output (run-start) circuit
through a second fuse in the JB. The ACM has a case
ground through a lug on the bottom of the ACM
housing that is secured with a ground screw to the
left side of the ACM mounting bracket. The ACM
also receives a power ground through a ground cir-
cuit and take out of the instrument panel wire har-
ness. This take out has a single eyelet terminal
connector that is secured by a second ground screw
to the left side of the ACM mounting bracket. These
connections allow the ACM to be operational when-
ever the ignition switch is in the Start or On posi-
tions. The ACM also contains an energy-storage
capacitor. When the ignition switch is in the Start or
On positions, this capacitor is continually being
charged with enough electrical energy to deploy the
airbags for up to one second following a battery dis-
connect or failure. The purpose of the capacitor is to
provide backup supplemental restraint system pro-
tection in case there is a loss of battery current sup-
ply to the ACM during an impact.
Two sensors are contained within the ACM, an
electronic impact sensor and a safing sensor. The
ACM also monitors inputs from two remote front
impact sensors located on the back of the right and
left vertical members of the radiator support near
the front of the vehicle. The electronic impact sensors
are accelerometers that sense the rate of vehicle
deceleration, which provides verification of the direc-
tion and severity of an impact. The safing sensor is
an electromechanical sensor within the ACM that
provides an additional logic input to the ACM micro-
processor. The safing sensor is a normally open
switch that is used to verify the need for an airbag
deployment by detecting impact energy of a lesser
8O - 10 RESTRAINTSKJ
AIRBAG CONTROL MODULE (Continued)