2002 JEEP LIBERTY 3.7 timing cover installation

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Page 1246 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual VISUAL TEST METHOD
With the engine cool, remove the coolant pressure
cap. Start the engine and allow it to warm up until
thermostat opens.
If a large combustion/compression pressure leak
exists, bubbl

Page 1247 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual INSPECTION
(1) Inspect the cylinder head for out-of-flatness,
using a straightedge and a feeler gauge. If measure-
ments exceed 0.0508 mm (0.002 in.) replace the cyl-
inder head.
(2) Inspect the valve

Page 1248 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (19) Install oil fill housing onto cylinder head.
(20) Refill the cooling system.
(21) Raise the vehicle.
(22) Install the exhaust pipe onto the right
exhaust manifold.
(23) Lower the vehicle.
(24) Re

Page 1249 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (6) Position the camshaft drive gear into the tim-
ing chain aligning the V6 mark between the two
marked chain links (Two links marked during remov-
al).
(7) Using Special Tool 8428 Camshaft Wrench,
r

Page 1262 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (10) Remove damper using Special Tools 8513
Insert and 1026 Three Jaw Puller (Fig. 45).
(11) Using Special Tool 8511, remove crankshaft
front seal (Fig. 46).INSTALLATION
CAUTION: To prevent severe dam

Page 1265 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual 90É turn. DO NOT rotate crankshaft. Plastigage will
smear, resulting in inaccurate indication.
(6) Remove the bearing cap and determine amount
of bearing-to-journal clearance by measuring the
width o

Page 1267 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual ton into cylinder bore and carefully position connect-
ing rod guides over crankshaft journal.
(9) Tap piston down in cylinder bore using a ham-
mer handle. While at the same time, guide connect-
ing

Page 1280 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual OIL PRESSURE SENSOR/
SWITCH
DESCRIPTION
The 3±wire, solid-state engine oil pressure sensor
(sending unit) is located in an engine oil pressure
gallery.
OPERATION
The oil pressure sensor uses three ci
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