(1) During the following test, the battery negative
cable remains disconnected and isolated, as it was
during the airbag component removal and installa-
tion procedures.
(2) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column (Fig. 5).
(3) Turn the ignition switch to the On position and
exit the vehicle with the DRBIIItscan tool.
(4) Check to be certain that nobody is in the vehi-
cle, then reconnect the battery negative cable.
(5) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
(6) Next, use the DRBIIItto read and record any
stored (historical) DTC data.
(7) If any DTC is found in Step 5 or Step 6, refer
to the appropriate diagnostic information.
(8) Use the DRBIIItto erase the stored DTC data.
If any problems remain, the stored DTC data will not
erase. Refer to the appropriate diagnostic informa-
tion to diagnose any stored DTC that will not erase.
If the stored DTC information is successfully erased,
go to Step 9.
(9) Turn the ignition switch to the Off position for
about fifteen seconds, and then back to the On posi-
tion. Observe the airbag indicator in the instrument
cluster. It should illuminate for six to eight seconds,and then go out. This indicates that the supplemen-
tal restraint system is functioning normally and that
the repairs are complete. If the airbag indicator fails
to light, or lights and stays on, there is still an active
supplemental restraint system fault or malfunction.
Refer to the appropriate diagnostic information to
diagnose the problem.
AIRBAG CONTROL MODULE
DESCRIPTION
The Airbag Control Module (ACM) is also some-
times referred to as the Occupant Restraint Control-
ler (ORC) (Fig. 6). The ACM is secured with two long
screws within a tray-like stamped steel mounting
bracket welded onto the top of the floor panel trans-
mission tunnel forward of the instrument panel cen-
ter support bracket and below the instrument panel
center stack in the passenger compartment of the
vehicle.
Concealed within a hollow in the center of the die
cast aluminum ACM housing is the electronic cir-
cuitry of the ACM which includes a microprocessor,
an electronic impact sensor, an electromechanical saf-
ing sensor, and an energy storage capacitor. A
stamped metal cover plate is secured to the bottom of
the ACM housing with four screws to enclose and
protect the internal electronic circuitry and compo-
nents. An arrow cast into the top of the ACM housing
near the front provides a visual verification of the
proper orientation of the unit, and should always be
pointed toward the front of the vehicle.
Fig. 5 16-Way Data Link Connector - Typical
1 - 16±WAY DATA LINK CONNECTOR
2 - BOTTOM OF INSTRUMENT PANEL
Fig. 6 Airbag Control Module
1 - AIRBAG CONTROL MODULE
2 - ORIENTATION ARROW
3 - CONNECTOR RECEPTACLES
4 - MOUNTING HOLES
5 - GROUND LUG
KJRESTRAINTS 8O - 9
RESTRAINTS (Continued)
²Combination Flasher- An electronic combina-
tion flasher is integral to the hazard switch located
in the center of the instrument panel above the
radio. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/COMBINATION FLASHER -
DESCRIPTION).
²Door Ajar Switch- A door ajar switch is inte-
gral to the latch of each door in the vehicle. (Refer to
8 - ELECTRICAL/LAMPS/LIGHTING - INTERIOR/
DOOR AJAR SWITCH - DESCRIPTION).
²Door Cylinder Lock Switch- For North
American vehicles only, a door cylinder lock switch is
located on the back of the lock cylinder of each front
door. (Refer to 8 - ELECTRICAL/VEHICLE THEFT
SECURITY/DOOR CYLINDER LOCK SWITCH -
DESCRIPTION).
²Flip-Up Glass Ajar Switch- A flip-up glass
ajar switch is integral to the rear flip-up glass latch,
located on the top of the tailgate near the center.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
INTERIOR/FLIP-UP GLASS AJAR SWITCH -
DESCRIPTION).
²Hood Ajar Switch- A hood ajar switch is
located beneath the hood panel on the right inner
fender side shield of vehicles built for sale in certain
markets where it is required equipment. (Refer to 8 -
ELECTRICAL/VEHICLE THEFT SECURITY/HOOD
AJAR SWITCH - DESCRIPTION).
²Horn Relay- A horn relay is located on the
Junction Block (JB) under the driver side outboard
end of the instrument panel. (Refer to 8 - ELECTRI-
CAL/HORN/HORN RELAY - DESCRIPTION).
²Intrusion Transceiver Module- An Intrusion
Transceiver Module (ITM) is located near the center
of the headliner in the passenger compartment of
vehicles built for sale in certain markets where it is
required equipment. (Refer to 8 - ELECTRICAL/VE-
HICLE THEFT SECURITY/UK SECURITY SYSTEM
MODULE - DESCRIPTION).
²Security Indicator- A security indicator is
located in the ElectroMechanical Instrument Cluster
(EMIC) on the instrument panel in front of the driver
side front seat. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER/SECURITY INDICATOR -
DESCRIPTION).
²Siren- An alarm siren is located on the front
extension of the right front wheel house panel in the
engine compartment of vehicles built for sale in cer-
tain markets where it is required equipment. (Refer
to 8 - ELECTRICAL/VEHICLE THEFT SECURITY/
SIREN - DESCRIPTION).
²Tailgate Ajar Switch- A tailgate ajar switch is
integral to the latch for the tailgate in the vehicle.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
INTERIOR/TAILGATE AJAR SWITCH - DESCRIP-
TION).SENTRY KEY IMMOBILIZER SYSTEM The Sen-
try Key Immobilizer System (SKIS) is available as a
factory-installed option on this model. Vehicles
equipped with the Vehicle Theft Alarm (VTA) are also
equipped with SKIS. The SKIS provides passive vehi-
cle protection by preventing the engine from operat-
ing unless a valid electronically encoded key is
detected in the ignition lock cylinder. The SKIS
includes the following major components, which are
described in further detail elsewhere in this service
information:
²Powertrain Control Module- The Powertrain
Control Module (PCM) is located on the left inner
fender shield in the engine compartment near the
dash panel. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/POWERTRAIN
CONTROL MODULE - DESCRIPTION).
²Sentry Key Immobilizer Module- The Sentry
Key Immobilizer Module (SKIM) is located beneath
the steering column shrouds on the right side of the
steering column near the ignition lock cylinder hous-
ing. (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/SENTRY KEY IMMOBILIZER
MODULE - DESCRIPTION).
²Sentry Key Transponder- The Sentry Key
transponder is molded into the head of the ignition
key, and concealed by a gray molded rubber cap.
(Refer to 8 - ELECTRICAL/VEHICLE THEFT SECU-
RITY/TRANSPONDER KEY - DESCRIPTION).
²SKIS Indicator- The SKIS indicator is located
in the ElectroMechanical Instrument Cluster (EMIC)
on the instrument panel in front of the driver side
front seat. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER/SPEED CONTROL INDICATOR -
DESCRIPTION).
OPERATION
The Vehicle Theft Security System (VTSS) is
divided into two basic subsystems: Vehicle Theft
Alarm (VTA) and Sentry Key Immobilizer System
(SKIS). Following are paragraphs that briefly
describe the operation of each of these two sub-
systems.
VEHICLE THEFT ALARM The Body Control Mod-
ule (BCM) is used on this model to control and inte-
grate many of the electronic functions and features
included in the Vehicle Theft Alarm (VTA). The BCM
receives hard wired inputs indicating the status of
the door ajar switches, the door cylinder lock
switches, the ignition switch, the tailgate ajar switch,
the tailgate cylinder lock switch, the flip-up glass
ajar switch, the power lock switches and, in vehicles
built for certain markets where it is required, the
hood ajar switch. The programming in the BCM
allows it to process the information from all of these
inputs and send control outputs to energize or de-en-
KJVEHICLE THEFT SECURITY 8Q - 3
VEHICLE THEFT SECURITY (Continued)
electronic circuitry of the ITM which includes a
microprocessor, and an ultrasonic receive transducer.
A molded plastic connector receptacle containing six
terminal pins that is soldered to a small circuit board
and extends through a clearance hole in the left front
corner of the ITM housing, and an ultrasonic trans-
mit transducer housing extends from the center of
the right side of the ITM housing. Both the transmit
transducer on the right side of the module and the
receive transducer on the ITM circuit board are
aimed through two small round holes in the sight
shield of the trim cover. The ITM is connected to the
vehicle electrical system by a dedicated take out and
connector of the overhead wire harness that is inte-
gral to the headliner.
The ITM unit cannot be adjusted or repaired and,
if faulty or damaged, it must be replaced. The ITM is
serviced as a unit with the trim cover.
OPERATION
The microprocessor in the Intrusion Transceiver
Module (ITM) contains the motion sensor logic cir-
cuits and controls all of the features of the premium
version of the Vehicle Theft Alarm (VTA). The ITM
uses On-Board Diagnostics (OBD) and can communi-
cate with other electronic modules in the vehicle as
well as with the DRBIIItscan tool using the Pro-
grammable Communications Interface (PCI) data bus
network. This method of communication is used by
the ITM to communicate with the Body Control Mod-
ule (BCM) and for diagnosis and testing through the
16-way data link connector located on the driver side
lower edge of the instrument panel. The ITM also
communicates with the alarm siren over a dedicated
serial bus circuit.
The ITM microprocessor continuously monitors
inputs from its on-board motion sensor circuitry as
well as inputs from the BCM and the alarm siren
module. The on-board ITM motion sensor circuitry
transmits ultrasonic signals into the vehicle cabin
through a transmit transducer, then listens to the
returning signals as the bounce off of objects in the
vehicle interior. If an object is moving in the interior,
a detection circuit in the ITM senses this movement
through the modulation of the returning ultrasonic
signals that occurs due to the Doppler effect. The
motion detect function of the ITM can be disabled by
depressing the ªLockº button on the Remote Keyless
Entry (RKE) transmitter three times within fifteen
seconds, while the security indicator is still flashing
rapidly. The ITM will signal the alarm siren module
to provide a single siren ªchirpº as an audible confir-
mation that the motion sensor function has been dis-
abled.
If movement is detected, the ITM sends an elec-
tronic message to the BCM over the PCI data bus toflash the exterior lighting and sends an electronic
message to the alarm siren module over a dedicated
serial bus line to sound the siren. When the BCM
detects a breach in the perimeter protection through
a door, tailgate, flip-up glass, or hood ajar switch
input, it sends an electronic message to the ITM and
the ITM sends an electronic message to the BCM
over the PCI data bus to flash the exterior lighting
and sends an electronic message to the alarm siren
module over a dedicated serial bus line to sound the
siren. The ITM also monitors inputs from the alarm
siren module for siren battery or siren input/output
circuit tamper alerts, and siren battery condition
alerts, then sets active and stored Diagnostic Trouble
Codes (DTC) for any monitored system faults it
detects. An active fault only remains for the current
ignition switch cycle, while a stored fault causes a
DTC to be stored in memory by the ITM. If a fault
does not recur for fifty ignition cycles, the ITM will
automatically erase the stored DTC.
The ITM is connected to the vehicle electrical sys-
tem through a dedicated take out and connector of
the overhead wire harness. The ITM receives battery
current on a fused B(+) circuit through a fuse in the
Junction Block (JB), and receives ground through a
ground circuit and take out of the body wire harness.
This ground take out has a single eyelet terminal
connector that is secured by a ground screw to the
base of the left D-pillar behind the quarter trim
panel. These connections allow the ITM to remain
operational, regardless of the ignition switch position.
The hard wired inputs and outputs for the ITM may
be diagnosed and tested using conventional diagnos-
tic tools and procedures. However, conventional diag-
nostic methods will not prove conclusive in the
diagnosis of the ITM, the PCI data bus network, or
the electronic message inputs to and outputs from
the ITM. The most reliable, efficient, and accurate
means to diagnose the ITM, the PCI data bus net-
work, and the electronic message inputs to and out-
puts from the ITM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) While pulling downward lightly on either rear
corner of the Intrusion Transceiver Module (ITM)
trim cover, insert a small thin-bladed screwdriver
through each of the service holes on the rear edge of
the trim cover to depress and release the two inte-
gral rear latch features of the module from the
mounting bracket above the headliner (Fig. 11).
(3) Pull the ITM trim cover rearward far enough
to disengage the two integral front latch features of
KJVEHICLE THEFT SECURITY 8Q - 15
INTRUSION TRANSCEIVER MODULE (Continued)
An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the right side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum area beneath the cowl
plenum cover/grille panel. The front wiper module
includes the wiper module bracket, four rubber-iso-
lated wiper module mounts, the front wiper motor,
the wiper motor crank arm, the two wiper drive
links, and the two front wiper pivots.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The right control stalk is
dedicated to providing all of the driver controls for
both the front and rear wiper systems. (Refer to 8 -ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
MULTI-FUNCTION SWITCH - DESCRIPTION).
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the rearward facing surface of the washer
reservoir, behind the right front wheel house splash
shield.
²Washer Pump/Motor- The reversible electric
washer pump/motor unit is located in a dedicated
hole on the lower outboard side of the washer reser-
voir, behind the right front wheel house splash
shield. This single reversible washer pump/motor
provides washer fluid to either the front or rear
washer system plumbing, depending upon the direc-
tion of the pump motor rotation.
²Washer Reservoir- The washer reservoir is
concealed behind the right front wheel house splash
shield ahead of the right front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the right front cor-
ner of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES The components of the front
wiper and washer system are designed to work in
concert to provide the following operating modes:
²Continuous Wipe Mode- The control knob on
the right (wiper) control stalk of the multi-function
switch has two continuous wipe positions, Low and
High. When selected, these switch positions will
cause the two-speed front wiper motor to operate in a
continuous low or high speed cycle.
KJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)
cycles that occur after the front Wash switch state
changes to open, and to determine the proper inter-
val at which to de-energize the wiper on/off relay to
complete the wipe-after-wash mode cycle.
DIAGNOSIS AND TESTING - FRONT WIPER &
WASHER SYSTEM
FRONT WIPER SYSTEM
If the front wiper motor operates, but the wipers
do not move on the windshield, replace the faulty
front wiper module. If the wipers operate, but chat-
ter, lift, or do not clear the glass, clean and inspect
the front wiper system components as required.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS - INSPECTION) and (Refer to 8 - ELECTRI-
CAL/FRONT WIPERS/WASHERS - CLEANING). For
diagnosis and testing of the multi-function switch
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/MULTI-FUNCTION SWITCH - DIAG-
NOSIS AND TESTING). Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
The hard wired circuits and components of the
front wiper and washer system may be diagnosed
and tested using conventional diagnostic tools and
procedures. However, conventional diagnostic meth-
ods may not prove conclusive in the diagnosis of the
Body Control Module (BCM), or the inputs to or out-
puts from the BCM that control the various front
wiper and washer system operating modes. The most
reliable, efficient, and accurate means to diagnose
the BCM, or the BCM inputs and outputs related to
the various front wiper and washer system operating
modes requires the use of a DRBIIItscan tool. Refer
to the appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULDRESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
FRONT WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative front washer system. If the washer
pump/motor operates, but no washer fluid is emitted
from the front washer nozzles, be certain to check
the fluid level in the reservoir. Also inspect the front
washer system components as required. (Refer to 8 -
ELECTRICAL/FRONT WIPERS/WASHERS -
INSPECTION). Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control knob on the right (wiper) control
stalk of the multi-function switch to the On position.
Check whether the front wiper system is operating.
If OK, go to Step 2. If not OK, test and repair the
front wiper system before continuing with these
tests. Refer to FRONT WIPER SYSTEM .
(2) Turn the control ring on the right (wiper) con-
trol stalk of the multi-function switch to the rear
Wash position. Check whether the rear washer sys-
tem is operating. If OK, test the multi-function
switch. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
DIAGNOSIS AND TESTING). If the multi-function
switch tests OK, go to Step 3. If the multi-function
switch does not test OK, replace the faulty switch.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the headlamp and dash wire harness con-
nector for the washer pump/motor unit from the
pump/motor unit connector receptacle. Check for con-
tinuity between the washer pump driver circuit cav-
8R - 6 FRONT WIPERS/WASHERSKJ
FRONT WIPERS/WASHERS (Continued)
(4) If necessary, use a suitable battery terminal
puller to disengage the wiper arm from the wiper
pivot shaft (Fig. 11).
(5) Remove the front wiper arm pivot end from the
wiper pivot shaft.
INSTALLATION
NOTE: Be certain that the wiper motor is in the park
position before attempting to install the front wiper
arms. Turn the ignition switch to the On position
and move the control knob on the right (wiper) con-
trol stalk of the multi-function switch to its Off posi-
tion. If the wiper pivots move, wait until they stop
moving, then turn the ignition switch back to the
Off position. The wiper motor is now in its park
position.
(1) The front wiper arms must be indexed to the
wiper pivot shafts with the wiper motor in the park
position to be properly installed. Position the front
wiper arm pivot ends onto the wiper pivot shafts so
that the tip of the wiper blade is aligned with the
T-shaped wiper alignment lines located in the lower
edge of the windshield glass (Fig. 10).
(2) Once the wiper blade is aligned, lift the wiper
arm away from the windshield slightly to relieve the
spring tension on the pivot end and push the pivot
hole on the end of the wiper arm down firmly and
evenly over the wiper pivot shaft.
(3) Install and tighten the nut that secures the
wiper arm to the wiper pivot shaft. Tighten the nut
to 24 N´m (18 ft. lbs.).
(4) Wet the windshield glass, then operate the
front wipers. Turn the front wipers Off, then checkfor the correct wiper arm position and readjust as
required.
(5) Reinstall the plastic nut cap onto the wiper
arm pivot nut.
FRONT WIPER BLADE
DESCRIPTION
Each front wiper blade is secured by an integral
latching pivot block to the hook formation on the tip
of the front wiper arms, and rests on the glass near
the base of the windshield when the wipers are not
in operation (Fig. 12). The wiper blade consists of the
following components:
²Superstructure- The superstructure includes
several stamped steel bridges and links with claw
formations that grip the wiper blade element. Also
included in this unit is the latching, molded plastic
pivot block that secures the superstructure to the
wiper arm. The driver side front wiper blade has an
additional molded black plastic airfoil secured to the
superstructure, which is oriented toward the base of
the windshield when the front wipers are in their
parked position. All of the metal components of the
wiper blade have a satin black finish applied.
²Element- The wiper element or squeegee is the
resilient rubber member of the wiper blade that con-
tacts the glass.
²Flexor- The flexor is a rigid metal component
running along the length of each side of the wiper
Fig. 11 Wiper Arm Puller - Typical
1 - WIPER ARM
2 - WIPER PIVOT SHAFT
3 - BATTERY TERMINAL PULLER
Fig. 12 Front Wiper Blade
1 - SUPERSTRUCTURE
2 - ELEMENT
3 - PIVOT BLOCK
4 - RELEASE TAB
5 - PIVOT PIN
6 - CLAWS
7 - FLEXOR
KJFRONT WIPERS/WASHERS 8R - 13
FRONT WIPER ARM (Continued)
allows the motor to complete its current wipe cycle
after the wiper system has been turned Off, and to
park the wiper blades in the lowest portion of the
wipe pattern. The automatic resetting circuit breaker
protects the motor from overloads. The wiper motor
crank arm, the two wiper linkage members, and the
two wiper pivots mechanically convert the rotary out-
put of the wiper motor to the back and forth wiping
motion of the wiper arms and blades on the glass.
REMOVAL
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove both front wiper arms from the wiper
pivots. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS - FRONT/FRONT WIPER ARM - REMOVAL).
(4) Remove the cowl plenum cover/grille panel
from over the cowl plenum. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - REMOVAL).
(5) Disconnect the headlamp and dash wire har-
ness connector for the front wiper motor from the
motor pigtail wire connector (Fig. 15).
(6) Remove the two screws that secure the front
wiper module to the top of the cowl plenum panel at
the pivot brackets.
(7) Remove the two nuts that secure the front
wiper module to the two weld studs on the bottom of
the cowl plenum panel.
(8) Lift the front wiper module up from the cowl
plenum panel far enough to disengage the two lower
insulators from the weld studs on the bottom of the
plenum panel.(9) Remove the front wiper module from the cowl
plenum panel as a unit.
INSTALLATION
(1) Position the front wiper module to the cowl ple-
num as a unit (Fig. 15).
(2) Lower the front wiper module lower mounting
insulators over the two weld studs on the bottom of
the cowl plenum panel.
(3) Install the two screws that secure the front
wiper module to the top of the cowl plenum panel at
the pivot brackets. Tighten the screw on the driver
side, followed by the screw on the passenger side.
Tighten the screws to 8 N´m (72 in. lbs.).
(4) Install and tighten the two nuts that secure
the front wiper module to the two weld studs on the
bottom of the cowl plenum panel. Tighten the nuts to
8 N´m (72 in. lbs.).
(5) Reconnect the headlamp and dash wire harness
connector for the front wiper motor to the motor pig-
tail wire connector.
(6) Reinstall the cowl plenum cover/grille panel
over the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(7) Close and latch the hood.
(8) Reinstall both front wiper arms onto the wiper
pivots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARM - INSTALLATION).
(9) Reconnect the battery negative cable.
FRONT WIPER/WASHER
SWITCH
DESCRIPTION
The front wiper and washer switches are integral
to the right (wiper) control stalk of the multi-function
switch. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
DESCRIPTION).
OPERATION
The front wiper and washer switches are integral
to the right (wiper) control stalk of the multi-function
switch. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
OPERATION).
Fig. 15 Front Wiper Module Remove/Install
1 - NUT (2)
2 - SCREW (2)
3 - FRONT WIPER MODULE
4 - STUD (2)
5 - WIRE HARNESS CONNECTOR
8R - 16 FRONT WIPERS/WASHERSKJ
FRONT WIPER MODULE (Continued)
NOTE: The pivoting float of the washer fluid level
switch must be in a horizontal position within the
reservoir in order to be removed. With the reservoir
empty and in an upright position, the pivoting float
will orient itself to the horizontal position when the
switch connector receptacle is pointed straight
downwards.
(6) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed nipple of the
washer fluid level switch out of the rubber grommet
seal on the back of the reservoir sump. Care must be
taken not to damage the reservoir.
(7) Remove the washer fluid level switch from the
washer reservoir.
(8) Remove the rubber grommet seal from the
washer fluid level switch mounting hole in the
washer reservoir and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer fluid level switch mounting hole in the
washer reservoir. Always use a new rubber grommet
seal on the reservoir.
(2) Insert the float of the washer fluid level switch
through the rubber grommet seal and into thewasher reservoir. The connector receptacle of the
washer fluid level switch should be pointed down-
ward.
(3) Using hand pressure, press firmly and evenly
on the washer fluid level switch mounting flange
until the barbed nipple is fully seated in the rubber
grommet seal in the washer reservoir mounting hole.
(4) Reconnect the headlamp and dash wire harness
connector for the washer fluid level switch to the
switch connector receptacle (Fig. 17).
(5) Reconnect the removed washer hose to the
barbed outlet nipple of the washer pump/motor unit.
(6) Reinstall the splash shield into the right front
fender wheel house. (Refer to 23 - BODY/EXTERIOR/
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION).
(7) Lower the vehicle.
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
WASHER PUMP/MOTOR
DESCRIPTION
The washer pump/motor unit (Fig. 18) is located on
the outboard side of the washer reservoir, on the out-
board side of the right front frame rail behind the
right front wheel house splash shield. A small perma-
nently lubricated and sealed reversible electric motor
is coupled to the rotor-type washer pump. The use of
an integral shuttle valve allows the washer pump/
motor unit to provide washer fluid to either the front
or the rear washer systems, depending upon the
direction of the motor/pump impeller rotation. A seal
flange with a barbed inlet nipple on the pump hous-
ing passes through a rubber grommet seal installed
in a dedicated mounting hole of the washer reservoir.
When the pump is installed in the reservoir the front
barbed outlet nipple on the pump shuttle valve hous-
ing connects the unit to the front washer hose and
the rear barbed outlet nipple connects the unit to the
rear washer hose. The letters ªFº and ªRº molded
into the shuttle valve housing adjacent to each nipple
provide further clarification of the nipple assign-
ments.
The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbed
pump inlet nipple and the grommet seal, which is a
light press fit. The top of the washer pump is also
secured to the washer reservoir by the use of a snap
post on the motor and a snap post receptacle molded
into the reservoir that allows for mounting of the
washer pump without the use of fasteners. An inte-
gral connector receptacle on the top of the motor
Fig. 17 Washer Fluid Level Switch Remove/Install
1 - WASHER RESERVOIR
2 - WIRE HARNESS
3 - WASHER PUMP/MOTOR
4 - FRONT WASHER HOSE
5 - REAR WASHER HOSE
6 - WASHER FLUID LEVEL SWITCH
8R - 18 FRONT WIPERS/WASHERSKJ
WASHER FLUID LEVEL SWITCH (Continued)