sends the proper vehicle speed messages to the
instrument cluster. For further diagnosis of the
speedometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the BCM, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the speedometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TACHOMETER
DESCRIPTION
A tachometer is standard equipment on all instru-
ment clusters. The tachometer is located to the left of
the speedometer in the instrument cluster. The
tachometer consists of a movable gauge needle or
pointer controlled by the instrument cluster circuitry,
and a fixed 255 degree scale on the gauge dial face
that reads left-to-right from 0 to 7 for gasoline
engines, or from 0 to 5 for diesel engines. The text
ªRPM X 1000º imprinted on the cluster overlay
directly below the hub of the tachometer needle iden-
tifies that each number on the tachometer scale is to
be multiplied by 1000 rpm. The gasoline engine
tachometer has a red zone beginning at 5800 RPM,
while the red zone for the diesel engine tachometer
begins at 4300 RPM. The tachometer graphics are
dark blue and red against a beige field, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the dark blue
graphics appear blue and the red graphics appear
red. The orange gauge needle is internally illumi-
nated. Gauge illumination is provided by replaceable
incandescent bulb and bulb holder units located on
the instrument cluster electronic circuit board. The
tachometer is serviced as a unit with the instrument
cluster.
OPERATION
The tachometer gives an indication to the vehicle
operator of the engine speed. This gauge is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The tachome-
ter is an air core magnetic unit that receives battery
current on the instrument cluster electronic circuit
board through the fused ignition switch output (run-
start) circuit whenever the ignition switch is in the
On or Start positions. The cluster is programmed tomove the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Speed Message- Each time the cluster
receives an engine speed message from the PCM it
will calculate the correct engine speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new
engine speed message and reposition the gauge
pointer accordingly about every 86 milliseconds. The
gauge needle will continue to be positioned at the
actual engine speed position on the gauge scale until
the ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive an engine speed message, it will hold the
gauge needle at the last indication for about six sec-
onds, or until the ignition switch is turned to the Off
position, whichever occurs first. If a new engine
speed message is not received after about six sec-
onds, the gauge needle will return to the far left
(low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in sequence in order to confirm the functionality of
the gauge and the cluster control circuitry.
The PCM continually monitors the crankshaft posi-
tion sensor to determine the engine speed, then
sends the proper engine speed messages to the
instrument cluster. For further diagnosis of the
tachometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the crankshaft position
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the tachometer, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
TRANS TEMP INDICATOR
DESCRIPTION
A transmission over-temperature indicator is stan-
dard equipment on all instrument clusters, but is
only functional on vehicles equipped with an optional
automatic transmission. The transmission over-tem-
perature indicator is located near the lower edge of
the instrument cluster, between the tachometer and
the speedometer. The transmission over-temperature
indicator consists of a stencil-like cutout of the words
ªTRANS TEMPº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
KJINSTRUMENT CLUSTER 8J - 33
SPEEDOMETER (Continued)
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the ªTRANS
TEMPº text to appear in amber through the translu-
cent outer layer of the overlay when the indicator is
illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The transmission over-temperature indicator
is serviced as a unit with the instrument cluster.
OPERATION
The transmission over-temperature indicator gives
an indication to the vehicle operator when the trans-
mission fluid temperature is excessive, which may
lead to accelerated transmission component wear or
failure. This indicator is controlled by a transistor on
the instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The transmis-
sion over-temperature indicator Light Emitting Diode
(LED) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the LED
will always be off when the ignition switch is in any
position except On or Start. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the transmission over-temperature indi-
cator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the transmission over-tem-
perature indicator is illuminated for about three sec-
onds as a bulb test.
²Trans Over-Temp Lamp-On Message- Each
time the cluster receives a trans over-temp lamp-on
message from the PCM indicating that the transmis-
sion fluid temperature is 135É C (275É F) or higher,
the indicator will be illuminated. The indicator
remains illuminated until the cluster receives a trans
over-temp lamp-off message from the PCM, or until
the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the trans over-temp indi-
cator will be turned on, then off again during the
bulb check portion of the test to confirm the function-
ality of the LED and the cluster control circuitry.
The PCM continually monitors the transmission
temperature sensor to determine the transmission
operating condition. The PCM then sends the proper
trans over-temp lamp-on and lamp-off messages to
the instrument cluster. If the instrument clusterturns on the transmission over-temperature indicator
due to a high transmission oil temperature condition,
it may indicate that the transmission and/or the
transmission cooling system are being overloaded or
that they require service. For further diagnosis of the
transmission over-temperature indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the transmission temperature
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the transmission over-temperature indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TURN SIGNAL INDICATOR
DESCRIPTION
Two turn signal indicators, one right and one left,
are standard equipment on all instrument clusters.
The turn signal indicators are located near the upper
edge of the instrument cluster, between the speedom-
eter and the tachometer. Each turn signal indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªTurn Warningº
in the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents these
icons from being clearly visible when they are not
illuminated. A green Light-Emitting Diode (LED)
behind each cutout in the opaque layer of the cluster
overlay causes the indicator to appear in green
through the translucent outer layer of the overlay
when it is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The turn signal indicators are
serviced as a unit with the instrument cluster.
OPERATION
The turn signal indicators give an indication to the
vehicle operator that the turn signal (left or right
indicator flashing) or hazard warning (both left and
right indicators flashing) have been selected and are
operating. These indicators are controlled by two
individual hard wired inputs from the combination
flasher circuitry within the hazard switch to the
instrument cluster electronic circuit board. Each turn
signal indicator Light Emitting Diode (LED) is
grounded on the instrument cluster electronic circuit
board at all times; therefore, these indicators remain
functional regardless of the ignition switch position.
Each LED will only illuminate when it is provided
battery current by the combination flasher circuitry
of the hazard switch.
8J - 34 INSTRUMENT CLUSTERKJ
TRANS TEMP INDICATOR (Continued)
The turn signal indicators are connected in parallel
with the other turn signal circuits. This arrangement
allows the turn signal indicators to remain func-
tional, regardless of the condition of the other cir-
cuits in the turn signal and hazard warning systems.
The combination flasher outputs of the hazard switch
to the instrument cluster turn signal indicator inputs
can be diagnosed using conventional diagnostic tools
and methods. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HAZARD SWITCH -
DESCRIPTION) for more information on the combi-
nation flasher and hazard switch operation.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The wait-to-
start indicator consists of a stencil-like cutout of the
International Control and Display Symbol icon for
ªDiesel Preheatº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The wait-to-start indicator is
serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their pre-heat operating mode.
This indicator is controlled by a transistor on the
instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The wait-to-
start indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster willturn on the wait-to-start indicator for the following
reasons:
²Wait-To-Start Lamp-On Message- Each time
the cluster receives a wait-to-start lamp-on message
from the PCM indicating the glow plugs are heating
and the driver must wait to start the engine, the
wait-to-start indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
wait-to-start lamp-off message, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the ambient tem-
perature and the glow plug pre-heater circuits to
determine how long the glow plugs must be heated in
the pre-heat operating mode. The PCM then sends
the proper wait-to-start lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the wait-to-start indicator or the instrument clus-
ter circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
glow plug pre-heater control circuits, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the wait-to-start indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
WASHER FLUID INDICATOR
DESCRIPTION
A washer fluid indicator is standard equipment on
all instrument clusters. The washer fluid indicator
consists of the text ªlowashº, which appears in place
of the odometer/trip odometer information in the Vac-
uum-Fluorescent Display (VFD) of the instrument
cluster. The VFD is part of the cluster electronic cir-
cuit board, and is visible through a cutout located
near the lower edge of the speedometer dial face in
the instrument cluster. The dark outer layer of the
overlay prevents the VFD from being clearly visible
when it is not illuminated. The text message
ªlowashº appears in the same blue-green color and at
the same lighting level as the odometer/trip odometer
information through the translucent outer layer of
the overlay when it is illuminated by the instrument
cluster electronic circuit board. The washer fluid
indicator is serviced as a unit with the instrument
cluster.
KJINSTRUMENT CLUSTER 8J - 35
TURN SIGNAL INDICATOR (Continued)
OPERATION
The washer fluid indicator gives an indication to
the vehicle operator that the fluid level in the washer
reservoir is low. This indicator is controlled by the
instrument cluster electronic circuit board based
upon cluster programming and a hard wired input
received by the cluster from the washer fluid level
switch mounted on the washer reservoir. The washer
fluid indicator function of the Vacuum Fluorescent
Display (VFD) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The instrument
cluster will turn on the washer fluid indicator for the
following reasons:
²Washer Fluid Level Switch Input- Each time
the cluster detects ground on the low washer fluid
sense circuit (washer fluid level switch closed =
washer fluid level low) the cluster applies an algo-
rithm to confirm that the input is correct and not the
result of fluid sloshing in the washer reservoir. The
cluster tests the status of the circuit about seven mil-
liseconds after ignition On, and about once every sec-
ond thereafter, then uses an internal counter to
count up or down. When the counter accumulates
thirty ground inputs on the circuit, the washer fluid
indicator will be illuminated. If the vehicle is not
moving when the washer fluid level switch input
counter reaches thirty, the VFD will repeatedly and
sequentially cycle its indication in two second inter-
vals with the odometer/trip odometer information,
the low washer fluid warning, and any other active
warnings including: door ajar, gate ajar, and glass
ajar. If the vehicle is moving, or once the cluster of a
non-moving vehicle receives an electronic vehicle
speed message from the Powertrain Control Module
(PCM) indicating a speed greater than zero, the
warning sequence will consist of three complete dis-
play cycles, then revert to only the odometer/trip
odometer display. Once the washer fluid indicator
warning has completed, the washer fluid indicator is
extinguished and will not repeat until the ignition
switch is cycled.
The instrument cluster continually monitors the
washer fluid level switch in the washer reservoir to
determine the status of the washer fluid level. For
further diagnosis of the washer fluid indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). The
washer fluid level switch and circuits can be diag-
nosed using conventional diagnostic tools and meth-
ods. The washer fluid level switch also features a 3.3kilohm diagnostic resistor connected in parallel
between the switch input and output to provide the
cluster with verification that the low washer fluid
sense circuit is not open or shorted. This input can
be monitored using a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
DIAGNOSIS AND TESTING - WASHER FLUID
INDICATOR
The diagnosis found here addresses an inoperative
washer fluid indicator condition. If the problem being
diagnosed is related to indicator accuracy, be certain
to confirm that the problem is with the indicator or
washer fluid level switch input and not with a dam-
aged or empty washer fluid reservoir, or inoperative
instrument cluster indicator control circuitry. Inspect
the washer fluid reservoir for proper fluid level and
signs of damage or distortion that could affect
washer fluid level switch performance and perform
the instrument cluster actuator test before you pro-
ceed with the following diagnosis. If no washer fluid
reservoir or instrument cluster control circuitry prob-
lem is found, the following procedure will help to
locate a short or open in the washer fluid switch
sense circuit. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
INDICATOR DOES NOT ILLUMINATE WITH WASHER
RESERVOIR EMPTY
(1) Disconnect and isolate the battery negative
cable. Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the washer fluid level switch connector receptacle.
Check for continuity between the ground circuit cav-
8J - 36 INSTRUMENT CLUSTERKJ
WASHER FLUID INDICATOR (Continued)
front of the vehicle. In certain markets where
required, a headlamp leveling actuator motor is
included on each headlamp.
²Park Lamps- The park lamps include the front
park lamps and front side marker lamps that are
integral to the front lamp units mounted at each end
of the bumper fascia at the front of the vehicle, as
well as the rear park lamps and rear side marker
lamps that are integral to the rear lamp units
mounted to the back of the quarter panel on each
side of the tailgate at the rear of the vehicle. The
park lamps include a license plate lamp or lamps,
depending upon the requirements of the market for
which the vehicle is manufactured. Vehicles with a
license plate tub located near the left end of the rear
bumper fascia have a single lamp, while vehicles
with a license plate module located on the spare tire
carrier have two license plate lamps. In certain mar-
kets where required, a front position lamp that is
integral to each headlamp unit is illuminated instead
of the front park lamps and front side marker lamps
in the park lamps circuit; and, a rectangular, red
reflector is located on the rear bumper fascia just
inboard and below each rear lamp unit.
²Rear Fog Lamps- Rear fog lamps are avail-
able only in certain markets where they are required
equipment. The rear fog lamps are integral to the
rear lamp units mounted to the back of the quarter
panel on each side of the tailgate at the rear of the
vehicle.
²Turn Signal Lamps- The turn signal lamps
include the front turn signal and front side marker
lamps that are integral to the front lamp units
mounted at each end of the bumper fascia at the
front of the vehicle, as well as rear turn signal lamps
that are integral to the rear lamp units mounted to
the back of the quarter panel on each side of the tail-
gate at the rear of the vehicle. In certain markets
where required, a repeater lamp unit mounted to
each front fender just behind the front wheel opening
is illuminated instead of the front side marker lamp
in each turn signal lamp circuit.
Other components of the exterior lighting system
for this model include:
²Combination Flasher- An electronic combina-
tion flasher is integral to the hazard warning switch
in the center of the instrument panel.
²Backup Lamp Switch- Vehicles equipped with
a manual transmission have a plunger-type backup
lamp switch located on the transmission housing. ATransmission Range Sensor (TRS) integral to the
solenoid pack on the valve body of the optional elec-
tronic automatic transmission performs the backup
lamp switch function on models that are so equipped.
²Brake Lamp Switch- A plunger-type brake
lamp switch is located on the steering column sup-
port bracket under the instrument panel and actu-
ated by the brake pedal arm.
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Daytime Running Lamp Relay- Vehicles
manufactured for sale in Canada use a solid state
Daytime Running Lamps (DRL) relay installed in the
Junction Block (JB) instead of the conventional high
beam relay.
²Front Fog Lamp Relay- Vehicles equipped
with the optional front fog lamps have a front fog
lamp relay located in the Junction Block (JB).
²Hazard Switch- The hazard switch is located
near the center of the instrument panel and includes
the integral electronic combination flasher circuitry
for the hazard warning system and the turn signal
system.
²Headlamp Leveling Motor- A headlamp lev-
eling actuator motor is located on the back of each
headlamp housing of vehicles manufactured for cer-
tain markets where this equipment is required.
²Headlamp Leveling Switch- A thumbwheel
actuated headlamp leveling switch is mounted in the
driver side inboard instrument panel trim bezel of
vehicles manufactured for certain markets where this
equipment is required.
²High Beam Relay- A high beam relay is
located in the Junction Block (JB) of all vehicles
except those that are manufactured for sale in Can-
ada. Canadian vehicles have a solid state Daytime
Running Lamps (DRL) relay in the JB instead of the
high beam relay.
²Low Beam Relay- A low beam relay is located
in the Junction Block (JB) of all vehicles.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The left control stalk is
dedicated to providing almost all of the driver con-
1 - HEADLAMP UNIT (2)
2 - REPEATER LAMP UNIT (2)
3 - FRONT POSITION LAMP (2)
4 - FRONT LAMP UNIT (2)
5 - FRONT FOG LAMP (2)6 - CENTER HIGH MOUNTED STOP LAMP UNIT
7 - REAR LAMP UNIT
8 - LICENSE PLATE LAMP UNIT
8L - 4 LAMPS/LIGHTING - EXTERIORKJ
LAMPS/LIGHTING - EXTERIOR (Continued)
trols for both the exterior and interior lighting sys-
tems.
²Park Lamp Relay- A park lamp relay is
located in the Junction Block (JB) of all vehicles.
²Rear Fog Lamp Relay- Vehicles manufac-
tured for certain markets where rear fog lamps are
required equipment have a rear fog lamp relay
located in the Junction Block (JB).
²Trailer Tow Adapter- Vehicles equipped with
a factory-installed trailer towing package have an
adapter provided that adapts the factory-installed
heavy duty 7-way trailer tow connector to a conven-
tional 4-way light duty connector.
²Trailer Tow Connector- Vehicles equipped
with a factory-installed trailer towing package have a
heavy duty 7-way trailer tow connector installed in a
bracket on the trailer hitch receiver.
²Trailer Tow Relays- Vehicles equipped with a
factory-installed trailer towing package have a con-
nector bank containing four relays located behind the
right quarter trim panel and over the right rear
wheel housing. The four relays are used to supply
fused ignition switch output (run), brake lamps, right
turn signal, and left turn signal outputs to a trailer
through the trailer tow wiring and connectors.
Hard wired circuitry connects the exterior lighting
system components to the electrical system of the
vehicle. These hard wired circuits are integral to sev-
eral wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the exterior lighting
system components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
Following are paragraphs that briefly describe the
operation of each of the major exterior lighting sys-
tems. The hard wired circuits and components of the
exterior lighting systems may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the Body
Control Module (BCM), the ElectroMechanical
Instrument Cluster (EMIC), the Powertrain Control
Module (PCM), or the Programmable Communica-
tions Interface (PCI) data bus network. The most
reliable, efficient, and accurate means to diagnose
the BCM, the EMIC, the PCM, and the PCI data busnetwork inputs and outputs related to the various
exterior lighting systems requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
BACKUP LAMPS
The backup (or reverse) lamps have a path to
ground at all times through their connection to the
rear lighting wire harness from a take out of the rear
body wire harness with an eyelet terminal connector
that is secured by a ground screw to the base of the
right D-pillar behind the quarter trim panel. The
backup lamps receive battery current from a fused
ignition switch output (run) fuse in the Junction
Block (JB) on the back-up lamp feed circuit only
when the backup lamp switch (manual transmission),
or backup lamp switch circuit of the Transmission
Range Sensor (TRS - electronic automatic transmis-
sion) is closed by the gearshift mechanism within the
transmission.
BRAKE LAMPS
The brake (or stop) lamps have a path to ground at
all times through their connection to the rear light-
ing wire harness from a take out of the rear body
wire harness with an eyelet terminal connector that
is secured by a screw to the base of the right D-pillar
behind the quarter trim panel. The Center High
Mounted Stop Lamp (CHMSL) has a path to ground
at all times through its connection to the rear body
wire harness from a take out of the rear body wire
harness with an eyelet terminal connector that is
secured by a ground screw to the driver side D-pillar
(left side D-pillar for left-hand drive, right side D-pil-
lar for right-hand drive) behind the quarter trim
panel. The brake lamps and CHMSL receive battery
current from a fused B(+) fuse in the Junction Block
(JB) on the brake lamp switch output circuit only
when the brake lamp switch circuit of the brake
lamp switch is closed by the brake pedal arm.
DAYTIME RUNNING LAMPS
Vehicles manufactured for sale in Canada illumi-
nate the high beam filament at a reduced intensity
when the engine is running and the exterior lamps
are turned off. This feature is enabled by the Body
Control Module (BCM) and a solid state Daytime
Running Lamps (DRL) relay, which is installed in the
Junction Block (JB) and the high beam relay is omit-
ted. When the BCM monitors an engine speed signal
of greater than 450 RPM and the status of the exte-
rior lighting switch input from the multi-function
switch is Off, the BCM duty cycles the DRL relay to
produce illumination of the headlamp high beam fil-
aments at a reduced intensity. The BCM also pro-
vides normal headlamp high beam operation through
the DRL relay on vehicles so equipped. When the
KJLAMPS/LIGHTING - EXTERIOR 8L - 5
LAMPS/LIGHTING - EXTERIOR (Continued)
SPECIFICATIONS - LAMPS/LIGHTING -
EXTERIOR
BULB SPECIFICATIONS
LAMP BULB
Backup 3157 P27/7W
Brake 3157 P27/7W
Center High Mounted
Stop921/W16W
Front Fog 9145
Front Park 3157 P27/7W
Front Position W5W
Front Side Marker 168
Front Turn 3157 P27/7W
Headlamp (North
America)9007QL
Headlamp (Rest-Of-
World)H-4 W0W6
License Plate (North
America)168
License Plate (Rest-Of-
World)W5W
Rear Fog 3157 P27/7W
Rear Park/Tail 3157 P27/7W
Rear Turn 3157 P27/7W
Side Repeater W5W
BACKUP LAMP SWITCH
DESCRIPTION
Vehicles equipped with a manual transmission
have a normally open, spring-loaded plunger type
back-up lamp switch (Fig. 2). The backup lamp
switch is located in a threaded hole on the side of the
manual transmission housing, beneath the floor
panel of the vehicle. The backup lamp switch has a
threaded body and a hex formation near the plunger
end of the switch, and an integral connector recepta-
cle at the opposite end of the switch. When installed,
only the connector receptacle and the hex formation
are visible on the outside of the transmission hous-
ing. Vehicles with an optional electronic automatic
transmission have a Transmission Range Sensor
(TRS) that is used to perform several functions,
including that of the backup lamp switch. The TRS is
described in further detail elsewhere in this service
information. The backup lamp switch cannot be
adjusted or repaired and, if faulty or damaged, the
entire switch unit must be replaced.
OPERATION
The backup lamp switch controls the flow of bat-
tery current to the backup lamp bulbs at the back of
the vehicle through an output on the back-up lamp
feed circuit. The switch plunger is mechanically actu-
ated by the gearshift mechanism within the trans-
mission, which will depress the switch plunger and
close the switch contacts whenever the reverse gear
has been selected. The switch receives battery cur-
rent through a fuse in the Junction Block (JB) on a
fused ignition switch output (run) circuit whenever
the ignition switch is in the On position. A take out
of the engine wire harness connects the backup lamp
switch to the vehicle electrical system. The backup
lamp switch and circuits can be tested using conven-
tional diagnostic tools and methods.
DIAGNOSIS AND TESTING - BACKUP LAMP
SWITCH
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Locate and disconnect the engine wire harness
connector for the backup lamp switch from the
switch connector receptacle.
(4) Check for continuity between the two terminal
pins in the backup lamp switch connector receptacle.
(a) With the gear selector lever in the Reverse
position, there should be continuity.
(b) With the gear selector lever in any position
other than Reverse, there should be no continuity.
Fig. 2 Backup Lamp Switch - Typical
1 - MANUAL TRANSMISSION
2 - BACKUP LAMP SWITCH
3 - ENGINE WIRE HARNESS
KJLAMPS/LIGHTING - EXTERIOR 8L - 15
LAMPS/LIGHTING - EXTERIOR (Continued)
BRAKE LAMP SWITCH
DESCRIPTION
The brake lamp switch is a three circuit, spring-
loaded plunger actuated switch that is secured to the
steering column support bracket under the driver
side of the instrument panel (Fig. 3). The brake lamp
switch is contained within a rectangular molded plas-
tic housing with an integral connector receptacle fea-
turing six terminal pins and a red plastic Connector
Position Assurance (CPA) lock. The switch is con-
nected to the vehicle electrical system through a ded-
icated take out and connector of the instrument
panel wire harness. The switch plunger extends
through a mounting collar on one end of the switch
housing. The plunger has a one time telescoping self-
adjustment feature that is achieved after the switch
is installed by moving an adjustment release lever on
the opposite end of the switch housing clockwise,
until it locks in a position that is parallel to the con-
nector receptacle. The brake lamp switch self-adjust-
ment is a one time feature. Once the feature has
been used, the switch cannot be readjusted. A ªDO
NOT RE-INSTALLº warning is molded into the
switch housing below the connector receptacle.
An installed brake lamp switch cannot be read-
justed or repaired. If the switch is damaged, faulty,
or removed from its mounting position for any rea-
son, it must be replaced with a new unit.
OPERATION
The brake lamp switch controls three different cir-
cuits, one normally open and two normally closed.
These circuits are described as follows:
²Brake Lamp Switch Circuit- A normally
open brake lamp switch circuit receives battery cur-
rent on a fused B(+) circuit from a fuse in the Junc-
tion Block (JB), and supplies battery current to the
brake lamps and the Controller Antilock Brake
(CAB) on a brake lamp switch output circuit when
the brake pedal is depressed (brake lamp switch
plunger released).
²Brake Lamp Switch Signal Circuit- A nor-
mally closed brake lamp switch signal circuit receives
a path to ground through a splice block located in the
instrument panel wire harness with an eyelet termi-
nal connector that is secured by a nut to a ground
stud on the driver side instrument panel end bracket
near the Junction Block (JB). This circuit supplies a
ground input to the Powertrain Control Module
(PCM) on a brake lamp switch sense circuit when the
brake pedal is released (brake lamp switch plunger is
depressed).
²Speed Control Circuit- A normally closed
speed control circuit receives battery current from
the Powertrain Control Module on a speed control
supply circuit, and supplies battery current to the
speed control servo solenoids (dump, vacuum, and
vent) on a speed control brake switch output circuit
when the speed control system is turned on and the
brake pedal is released (brake lamp switch plunger is
depressed).
Concealed within the brake lamp switch housing
the components of the self-adjusting brake switch
plunger consist of a two-piece telescoping plunger, a
split plunger locking collar, and a release wedge. The
release lever has an integral shaft with a wedge that
spreads the plunger locking collar to an open or
released position. After the switch is installed and
the brake pedal is released, the plunger telescopes to
the correct adjustment position. When the release
lever is moved to the release position, the wedge is
disengaged from the locking collar causing the collar
to apply a clamping pressure to the two plunger
halves fixing the plunger length.
The brake lamp switch can be diagnosed using con-
ventional diagnostic tools and methods.
Fig. 3 Brake Lamp Switch
1 - CONNECTOR RECEPTACLE
2 - BRAKE LAMP SWITCH
3 - PLUNGER
4 - COLLAR
5 - LEVER
8L - 16 LAMPS/LIGHTING - EXTERIORKJ