2002 JEEP GRAND CHEROKEE starter switch connector

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Page 364 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual (b) If the voltage reads above 9.6 volts and the
current (amperage) draw reads below specifica-
tions, refer toFeed Circuit Testin this section.
(c) If the voltage reads 12.5 volts or greater and
the

(b) If the voltage reads above 9.6 volts and the
current (amperage) draw reads below specifica-
tions, refer toFeed Circuit Testin this section.
(c) If the voltage reads 12.5 volts or greater and
the starter motor does not turn, refer toControl
Circuit Testingin this section.
(d) If the voltage reads 12.5 volts or greater and
the starter motor turns very slowly, refer toFeed
Circuit Testin this section.
NOTE: A cold engine will increase the starter cur-
rent (amperage) draw reading, and reduce the bat-
tery voltage reading.
FEED CIRCUIT TEST
The starter feed circuit test (voltage drop method)
will determine if there is excessive resistance in the
high-amperage feed circuit. For complete circuit dia-
grams, refer toStarting Systemin the Contents of
Group 8W - Wiring Diagrams.
When performing these tests, it is important to
remember that the voltage drop is giving an indica-
tion of the resistance between the two points at
which the voltmeter probes are attached.
Example:When testing the resistance of the bat-
tery positive cable, touch the voltmeter leads to the
battery positive cable clamp and the cable connector
at the starter solenoid. If you probe the battery pos-
itive terminal post and the cable connector at the
starter solenoid, you are reading the combined volt-
age drop in the battery positive cable clamp-to-termi-
nal post connection and the battery positive cable.
The following operation will require a voltmeter
accurate to 1/10 (0.10) volt. Before performing the
tests, be certain that the following procedures are
accomplished:
²Battery is fully-charged and load-tested. Refer to
Batteryin the Diagnosis and Testing section of
Group 8A - Battery for the procedures.
²Fully engage the parking brake.
²Place the automatic transmission gearshift selec-
tor lever in the Park position.
²
Verify that all lamps and accessories are turned off.
²To prevent the engine from starting, remove the
Automatic ShutDown (ASD) relay. The ASD relay is
located in the Power Distribution Center (PDC), in
the engine compartment. Refer to the fuse and relay
layout label affixed to the underside of the PDC cover
for ASD relay identification and location.
(1) Connect the positive lead of the voltmeter to
the battery negative terminal post. Connect the neg-
ative lead of the voltmeter to the battery negative
cable clamp (Fig. 2). Rotate and hold the ignition
switch in the Start position. Observe the voltmeter. If
voltage is detected, correct the poor contact between
the cable clamp and the terminal post.(2) Connect the positive lead of the voltmeter to
the battery positive terminal post. Connect the nega-
tive lead of the voltmeter to the battery positive cable
clamp (Fig. 3). Rotate and hold the ignition switch in
the Start position. Observe the voltmeter. If voltage
is detected, correct the poor contact between the
cable clamp and the terminal post.
(3) Connect the voltmeter to measure between the
battery positive terminal post and the starter sole-
noid battery terminal stud (Fig. 4). Rotate and hold
the ignition switch in the Start position. Observe the
voltmeter. If the reading is above 0.2 volt, clean and
tighten the battery cable connection at the solenoid.
Fig. 2 Test Battery Negative Connection Resistance
- Typical
1 - VOLTMETER
2 - BATTERY
Fig. 3 Test Battery Positive Connection Resistance -
Typical
1 - VOLTMETER
2 - BATTERY
WJSTARTING 8F - 33
STARTING (Continued)

Page 369 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual (8) Remove the starter motor from the engine com-
partment.
INSTALLATION
(1) Position the starter motor in the engine com-
partment.
(2) Reconnect the solenoid terminal wire harness
connector to the c

(8) Remove the starter motor from the engine com-
partment.
INSTALLATION
(1) Position the starter motor in the engine com-
partment.
(2) Reconnect the solenoid terminal wire harness
connector to the connector receptacle on the starter
solenoid. Always support the starter motor during
this process, do not let the starter motor hang from
the wire harness.
(3) Install the battery cable eyelet onto the sole-
noid battery terminal. Always support the starter
motor during this process, do not let the starter
motor hang from the wire harness.
(4) Install and tighten the nut that secures the
battery cable eyelet to the solenoid battery terminal.
Tighten the nut to 11.3 N´m (100 in. lbs.). Always
support the starter motor during this process, do not
let the starter motor hang from the wire harness.
(5) Position the starter motor to the front of the
automatic transmission torque converter housing and
loosely install both the upper and lower mounting
screws.
(6) Tighten the lower (forward facing) starter
motor mounting screw. On 4.0L engines, tighten the
screw to 41 N´m (30 ft. lbs.). On 4.7L engines, tighten
the screw to 54 N´m (40 ft. lbs.).(7) Tighten the upper (rearward facing) starter
mounting screw. Tighten the screw to 54 N´m (40 ft.
lbs.).
(8) Lower the vehicle.
(9) Reconnect the battery negative cable.
STARTER MOTOR RELAY
DESCRIPTION
The starter relay is an electromechanical device
that switches battery current to the pull-in coil of the
starter solenoid when the ignition switch is turned to
the Start position. The starter relay is located in the
Power Distribution Center (PDC), in the engine com-
partment. See the fuse and relay layout label affixed
to the inside surface of the PDC cover for starter
relay identification and location.
The starter relay is a International Standards
Organization (ISO) micro-relay. Relays conforming to
the ISO specifications have common physical dimen-
sions, current capacities, terminal patterns, and ter-
minal functions. The ISO micro-relay terminal
functions are the same as a conventional ISO relay.
However, the ISO micro-relay terminal pattern (or
footprint) is different, the current capacity is lower,
and the physical dimensions are smaller than those
of the conventional ISO relay.
The starter relay cannot be repaired or adjusted
and, if faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor or diode is con-
nected in parallel with the electromagnetic coil in the
relay, and helps to dissipate voltage spikes that are
produced when the coil is de-energized.
DIAGNOSIS AND TESTING - STARTER RELAY
The starter relay (Fig. 13) is located in the Power
Distribution Center (PDC), in the engine compart-
ment. Refer to the fuse and relay layout label affixed
to the underside of the PDC cover for starter relay
identification and location. For complete circuit dia-
grams, refer toStarting Systemin the Contents of
Group 8W - Wiring Diagrams.
Fig. 12 Starter Wire Harness Remove/Install - 4.7L
Engine
1 - SOLENOID BATTERY TERMINAL EYELET
2 - NUT
3 - SOLENOID TERMINAL CONNECTOR
4 - BATTERY STARTER AND GENERATOR WIRE HARNESS
5 - RETAINERS
8F - 38 STARTINGWJ
STARTER MOTOR (Continued)

Page 672 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual 8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay..

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1

Page 706 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual 8W-12 JUNCTION BLOCK
Component PageA/C Compressor Clutch Relay................8W-12-18
Accessory Delay Relay.....................8W-12-25
Adjustable Pedals Module..................8W-12-11
Airbag Cont

8W-12 JUNCTION BLOCK
Component PageA/C Compressor Clutch Relay................8W-12-18
Accessory Delay Relay.....................8W-12-25
Adjustable Pedals Module..................8W-12-11
Airbag Control Module....................8W-12-25
Auto Shut Down Relay....................8W-12-18
Automatic Day/Night Mirror.................8W-12-23
Automatic Headlamp Light Sensor/VTSS LED......8W-12-15
Automatic Zone Control Module..........8W-12-15, 17, 22
Back-Up Lamp Relay.....................8W-12-22
Body Control Module . . . 8W-12-10, 12, 13, 15, 17, 20, 23, 24, 25,
26, 27, 28, 29, 30, 31, 35, 36
Brake Lamp Switch......................8W-12-24
Cargo Lamp......................8W-12-16, 24, 27
Cigar Lighter..........................8W-12-17
Cigar Lighter Relay....................8W-12-17, 26
Circuit Breaker No. 1...................8W-12-28, 29
Circuit Breaker No. 2......................8W-12-9
Clockspring...........................8W-12-31
Combination Flasher............8W-12-10, 22, 27, 32, 35
Controller Antilock Brake..................8W-12-21
Data Link Connector.....................8W-12-10
Driver Door Module......................8W-12-34
Driver Heated Seat Switch..................8W-12-22
Driver Lumbar Switch.....................8W-12-9
Driver Power Seat Switch...................8W-12-9
Electric Brake..........................8W-12-21
Engine Control Module....................8W-12-19
Engine Starter Motor Relay.................8W-12-26
EVAP/Purge Solenoid.....................8W-12-18
Fog Lamp Relay........................8W-12-24
Front Power Outlet......................8W-12-11
Front Wiper Motor....................8W-12-28, 29
Fuel Pump Relay........................8W-12-18
Fuse 2..............................8W-12-17
Fuse 3............................8W-12-10, 20
Fuse 4..............................8W-12-10
Fuse 5..............................8W-12-11
Fuse 6............................8W-12-12, 13
Fuse 7..............................8W-12-15
Fuse 8..............................8W-12-16
Fuse 9..............................8W-12-11
Fuse 10..............................8W-12-11
Fuse 11..............................8W-12-17
Fuse 12.......................8W-12-18, 19, 21, 34
Fuse 14..............................8W-12-20
Fuse 15.........................8W-12-11, 15, 20
Fuse 16..............................8W-12-10
Fuse 17..............................8W-12-10
Fuse 18...........................8W-12-21, 34
Fuse 19..............................8W-12-21
Fuse 20..............................8W-12-22
Fuse 21...........................8W-12-18, 19
Fuse 22..............................8W-12-23
Fuse 23..............................8W-12-24
Fuse 24..............................8W-12-24
Fuse 25..............................8W-12-25
Fuse 26..............................8W-12-17
Fuse 27..............................8W-12-36
Fuse 28..............................8W-12-26
Fuse 29..............................8W-12-26
Fuse 30..............................8W-12-26
Fuse 31..............................8W-12-26
Fuse 32..............................8W-12-25
Fuse 33..............................8W-12-25
G200...............................8W-12-35
Glove Box Lamp........................8W-12-16
Headlamp Leveling Switch...............8W-12-12, 13
High Beam Relay........................8W-12-10
Horn Relay...........................8W-12-31
Horn Switch...........................8W-12-31
Instrument Cluster..................8W-12-10, 23, 32
Intrusion Transceiver Module................8W-12-16
Junction Block.........8W-12-2, 3, 9, 10, 11, 12, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32, 34, 35, 36Component PageLeft Courtesy Lamp......................8W-12-16
Left Door Handle Courtesy Lamp.........8W-12-16, 24, 30
Left Fog Lamp.........................8W-12-24
Left Front Park Lamp.....................8W-12-14
Left Front Park/Turn Signal Lamp...........8W-12-14, 33
Left Front Side Marker Lamp..............8W-12-14, 33
Left Front Turn Signal Lamp................8W-12-33
Left Headlamp Leveling Motor...............8W-12-14
Left High Beam Headlamp..................8W-12-10
Left Liftgate Ajar Switch...................8W-12-30
Left Low Beam Headlamp..................8W-12-20
Left Multi-Function Switch...............8W-12-10, 35
Left Rear Door Lock Motor/Ajar Switch..........8W-12-27
Left Rear Lamp Assembly...........8W-12-12, 13, 27, 36
Left Side Repeater Lamp...................8W-12-32
Left Visor/Vanity Lamp..................8W-12-16, 30
License Lamp No. 1....................8W-12-12, 13
License Lamp No. 2....................8W-12-12, 13
Liftgate Flip-Up Ajar Switch.................8W-12-30
Liftgate Flip-Up Push Button Switch...........8W-12-16
Liftgate Power Lock Motor..................8W-12-16
Low Beam Relay........................8W-12-20
Low Beam/Daytime Running Lamp Relay.........8W-12-20
Manual Temperature Control..............8W-12-17, 22
Overhead Map/Courtesy Lamp...........8W-12-16, 24, 30
Park Lamp Relay.....................8W-12-12, 13
Park/Neutral Position Switch................8W-12-22
Passenger Door Module....................8W-12-34
Passenger Heated Seat Switch...............8W-12-22
Passenger Lumbar Switch...................8W-12-9
Passenger Power Seat Switch.................8W-12-9
Power Amplifier.........................8W-12-11
Power Connector........................8W-12-11
Power Distribution Center....8W-12-10, 11, 15, 17, 20, 21, 34
Powertrain Control Module.................8W-12-18
Radio.............................8W-12-11, 26
Rain Sensor...........................8W-12-25
Rear Window Defogger....................8W-12-17
Rear Window Defogger Relay................8W-12-17
Rear Wiper Motor.....................8W-12-16, 30
Remote Keyless Module....................8W-12-15
Right Courtesy Lamp.....................8W-12-16
Right Door Handle Courtesy Lamp........8W-12-16, 24, 30
Right Fog Lamp........................8W-12-24
Right Front Park Lamp....................8W-12-14
Right Front Park/Turn Signal Lamp..........8W-12-14, 33
Right Front Side Marker Lamp.............8W-12-14, 33
Right Front Turn Signal Lamp...............8W-12-33
Right Headlamp Leveling Motor..............8W-12-14
Right High Beam Headlamp.................8W-12-10
Right Liftgate Ajar Switch..................8W-12-30
Right Low Beam Headlamp.................8W-12-20
Right Multi-Function Switch.................8W-12-26
Right Rear Lamp Assembly..........8W-12-12, 13, 32, 36
Right Side Repeater Lamp..................8W-12-32
Right Visor/Vanity Lamp.................8W-12-16, 30
Seat Module...........................8W-12-9
Sentry Key Immobilizer Module............8W-12-15, 23
Shifter Assembly......................8W-12-18, 19
Siren...............................8W-12-15
Sunroof Control Module....................8W-12-25
Temperature Valve Actuator.................8W-12-22
Trailer Tow Brake Lamp Relay...............8W-12-21
Trailer Tow Circuit Breaker.................8W-12-17
Trailer Tow Connector.....................8W-12-12
Trailer Tow Left Turn Relay.................8W-12-27
Trailer Tow Right Turn Relay................8W-12-32
Transmission Control Module..............8W-12-18, 26
Transmission Solenoid/TRS Assembly...........8W-12-22
Underhood Lamp........................8W-12-15
Vehicle Information Center...............8W-12-16, 23
Wiper High/Low Relay..................8W-12-28, 29
Wiper On/Off Relay....................8W-12-28, 29
WJ8W-12 JUNCTION BLOCK 8W - 12 - 1

Page 782 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual 8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-3

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1

Page 834 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual 8W-31 TRANSMISSION CONTROL SYSTEM
Component Page
Auto Shut Down Relay................ 8W-31-4
Back-Up Lamp Relay................ 8W-31-15
Body Control Module................ 8W-31-14
Brake Lamp Switch

8W-31 TRANSMISSION CONTROL SYSTEM
Component Page
Auto Shut Down Relay................ 8W-31-4
Back-Up Lamp Relay................ 8W-31-15
Body Control Module................ 8W-31-14
Brake Lamp Switch............... 8W-31-14, 15
Controller Antilock Brake............. 8W-31-17
Crankshaft Position Sensor.......... 8W-31-9, 10
Data Link Connector............ 8W-31-9, 10, 16
Diagnostic Junction Port............ 8W-31-4, 15
Engine Control Module............ 8W-31-16, 17
Engine Starter Motor Relay..... 8W-31-4, 5, 6, 12
Fuel Pump Relay.................... 8W-31-4
Fuse 5........................... 8W-31-2, 3
Fuse 12......................... 8W-31-4, 15
Fuse 20.......................... 8W-31-5, 6
Fuse 21........................ 8W-31-14, 15
Fuse 28.......................... 8W-31-2, 8
Fuse 31............................ 8W-31-4
G102.......................... 8W-31-11, 13
G108.............................. 8W-31-3
G200.......................... 8W-31-14, 15
G300............................. 8W-31-15
G301............................. 8W-31-15Component Page
Generator.......................... 8W-31-2
Input Speed Sensor.................. 8W-31-13
Junction Block............. 8W-31-4, 5, 6, 14, 15
Left Rear Lamp Assembly............ 8W-31-5, 6
Line Pressure Sensor................ 8W-31-13
Output Speed Sensor.............. 8W-31-8, 13
Park/Neutral Position Switch........... 8W-31-6
Power Distribution Center......... 8W-31-2, 3, 8
Powertrain Control
Module......... 8W-31-2, 4, 5, 6, 7, 8, 9, 10, 14
Right Rear Lamp Assembly........... 8W-31-5, 6
Shifter Assembly.............. 8W-31-14, 15, 16
Throttle Position Sensor............... 8W-31-7
Transfer Case Position Sensor........ 8W-31-6, 16
Transmission Control
Module........... 8W-31-3, 4, 7, 9, 10, 11, 12,
13, 14, 16, 17, 18
Transmission Control Relay . . . 8W-31-2, 3, 8, 11, 12
Transmission Solenoid.............. 8W-31-2, 8
Transmission Solenoid Assembly........ 8W-31-18
Transmission Solenoid/TRS
Assembly.............. 8W-31-3, 5, 11, 12, 13
WJ8W-31 TRANSMISSION CONTROL SYSTEM 8W - 31 - 1

Page 1186 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Trailer Tow Brake Lamp Relay BK Left Quarter Panel N/S
Trailer Tow Circuit Breaker BK Left Quarter Panel N/S
Trailer Tow Connector BK In Rear Bumper 39
Traile

Page 1255 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual (7) Remove the fan assembly from the water pump
(Refer to 7 - COOLING/ENGINE/RADIATOR FAN -
REMOVAL).
(8) Remove the fan shroud.
(9) Disconnect the transmission fluid cooler lines
(automatic transmiss

(7) Remove the fan assembly from the water pump
(Refer to 7 - COOLING/ENGINE/RADIATOR FAN -
REMOVAL).
(8) Remove the fan shroud.
(9) Disconnect the transmission fluid cooler lines
(automatic transmission).
(10) Discharge the A/C system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE).
(11) Remove the service valves and cap the com-
pressor ports.
(12) Remove the radiator or radiator/condenser (if
equipped with A/C).
(13) Disconnect the heater hoses at the engine
thermostat housing and water pump.
(14) Disconnect the accelerator cable, transmission
line pressure cable and speed control cable (if
equipped) from the throttle body.
(15) Remove cables from the bracket and secure
out of the way.
(16) Disconnect the body ground at the engine.
(17) Disconnect the following connectors and
secure their harness out of the way.
²Power steering pressure switch
²Coolant temperature sensor
²Six (6) fuel injector connectors
²Intake air temperature sensor
²Throttle position sensor
²Map sensor
²Crankshaft position sensor
²Oxygen sensor
²Camshaft position sensor
²Generator connector and B+ terminal wire
(18) Disconnect the coil rail electrical connections
and the oil pressure switch connector.
(19) Perform the fuel pressure release procedure
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
STANDARD PROCEDURE).
(20) Disconnect the fuel supply line at the injector
rail (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/
QUICK CONNECT FITTING - STANDARD PROCE-
DURE).
(21) Remove the fuel line bracket from the intake
manifold.
(22) Remove the air cleaner assembly (Fig. 5).
(23) Disconnect the hoses from the fittings at the
steering gear.
(24) Drain the pump reservoir.
(25) Cap the fittings on the hoses and steering
gear to prevent foreign objects from entering the sys-
tem.
(26) Raise and support the vehicle.
(27) Disconnect the wires from the engine starter
motor solenoid.(28) Remove the engine starter motor (Refer to 8 -
ELECTRICAL/STARTING/STARTER MOTOR -
REMOVAL).
(29) Disconnect the oxygen sensor from the
exhaust pipe.
(30) Disconnect the exhaust pipe from the mani-
fold.
(31) Remove the exhaust pipe support.
(32) Remove the bending brace (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCT SUPPORT -
REMOVAL).
(33) Remove the engine flywheel/converter housing
access cover.
(34) Mark the converter and drive plate location.
(35) Remove the converter-to-drive plate bolts.
(36) Remove the upper engine flywheel/converter
housing bolts and loosen the bottom bolts.
(37) Remove the engine mount cushion-to-engine
compartment bracket bolts.
(38) Lower the vehicle.
(39) Attach a lifting device to the engine.
(40) Raise the engine off the front supports.
(41) Place a support or floor jack under the con-
verter (or engine flywheel) housing.
(42) Remove the remaining converter (or engine
flywheel) housing bolts.
(43) Lift the engine out of the engine compart-
ment.
Fig. 5 Air Cleaner Assembly
1 - POWER STEERING PUMP
2 - AIR CLEANER ASSEMBLY
9 - 12 ENGINE - 4.0LWJ
ENGINE - 4.0L (Continued)

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