INSTALLATION
The vacuum reservoir is located in the right/front
corner of the vehicle behind the front bumper fascia
(Fig. 8).
(1) Connect vacuum hose to reservoir.
(2) Install reservoir and tighten 2 bolts to 3 N´m
(25 in. lbs.) torque.
(3) Install front bumper and grill assembly.
Fig. 8 Vacuum Reservoir Location
1 - RADIATOR FAN RELAY
2 - VACUUM RESERVOIR
3 - BOLT
4 - RIGHT FRONT FENDER
Fig. 9 Vacuum Reservoir Removal/Installation
1 - VACUUM HOSE
2 - RADIATOR
3 - VACUUM RESERVOIR
WJSPEED CONTROL 8P - 9
VACUUM RESERVOIR (Continued)
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNING
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
WJ8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 7
WIRING DIAGRAM INFORMATION (Continued)
Component Page
LIFTGATE FLIP-UP PUSH
BUTTON SWITCH................ 8W-80-97
LIFTGATE FLIP-UP RELEASE
SOLENOID...................... 8W-80-97
LIFTGATE POWER LOCK MOTOR..... 8W-80-97
LINE PRESSURE SENSOR (4.7L)...... 8W-80-98
MANIFOLD ABSOLUTE PRESSURE
SENSOR (4.0L)................... 8W-80-98
MANIFOLD ABSOLUTE PRESSURE
SENSOR (4.7L)................... 8W-80-98
MANUAL TEMPERATURE
CONTROL C1 (MTC).............. 8W-80-98
MANUAL TEMPERATURE
CONTROL C2 (MTC).............. 8W-80-99
MASS AIR FLOW SENSOR (DIESEL) . . . 8W-80-99
MODE DOOR MOTOR/ACTUATOR
(AZC).......................... 8W-80-99
NEEDLE MOVEMENT SENSOR
(DIESEL)....................... 8W-80-99
OUTPUT SPEED SENSOR (4.0L)...... 8W-80-99
OUTPUT SPEED SENSOR (4.7L)..... 8W-80-100
OVERHEAD MAP/COURTESY LAMP . . 8W-80-100
OXYGEN SENSOR 1/1 UPSTREAM.... 8W-80-100
OXYGEN SENSOR 1/2 DOWNSTREAM . 8W-80-100
OXYGEN SENSOR 2/1 UPSTREAM.... 8W-80-100
OXYGEN SENSOR 2/2
DOWNSTREAM................. 8W-80-101
PARK/NEUTRAL POSITION SWITCH
(4.0L).......................... 8W-80-101
PARK/NEUTRAL POSITION SWITCH
(DIESEL)...................... 8W-80-101
PASSENGER AIRBAG.............. 8W-80-101
PASSENGER BLEND DOOR
MOTOR/ACTUATOR (LHD) (AZC) . . . 8W-80-101
PASSENGER BLEND DOOR
MOTOR/ACTUATOR (RHD) (AZC) . . . 8W-80-102
PASSENGER CURTAIN AIRBAG...... 8W-80-102
PASSENGER DOOR LOCK MOTOR/AJAR
SWITCH....................... 8W-80-102
PASSENGER DOOR MODULE C1..... 8W-80-102
PASSENGER DOOR MODULE C2..... 8W-80-103
PASSENGER FRONT DOOR
COURTESY LAMP............... 8W-80-103
PASSENGER FRONT POWER
WINDOW MOTOR............... 8W-80-103
PASSENGER HEATED SEAT BACK
(PREMIUM I/III)................. 8W-80-103
PASSENGER HEATED SEAT CUSHION
(PREMIUM I/III)................. 8W-80-104
PASSENGER HEATED SEAT SWITCH . 8W-80-104
PASSENGER LUMBAR MOTOR
(MIDLINE/PREMIUM)............ 8W-80-104
PASSENGER LUMBAR SWITCH
(MIDLINE/PREMIUM)............ 8W-80-104
PASSENGER POWER MIRROR....... 8W-80-105Component Page
PASSENGER POWER SEAT FRONT
RISER MOTOR.................. 8W-80-105
PASSENGER POWER SEAT
HORIZONTAL MOTOR........... 8W-80-105
PASSENGER POWER SEAT REAR
RISER MOTOR.................. 8W-80-105
PASSENGER POWER SEAT RECLINER
MOTOR (MIDLINE/PREMIUM)..... 8W-80-106
PASSENGER POWER SEAT SWITCH
(MIDLINE/PREMIUM)............ 8W-80-106
PASSENGER REAR POWER
WINDOW MOTOR............... 8W-80-106
PASSENGER REAR POWER
WINDOW SWITCH............... 8W-80-106
PASSENGER SEAT BELT SWITCH.... 8W-80-106
PASSENGER SIDE IMPACT
SENSOR....................... 8W-80-107
POWER AMPLIFIER C1
(PREMIUM RADIO).............. 8W-80-107
POWER AMPLIFIER C2
(PREMIUM RADIO).............. 8W-80-107
POWER CONNECTOR.............. 8W-80-108
POWERTRAIN CONTROL
MODULE C1 (GAS).............. 8W-80-108
POWERTRAIN CONTROL
MODULE C2 (GAS).............. 8W-80-109
POWERTRAIN CONTROL
MODULE C3 (GAS).............. 8W-80-110
RADIATOR FAN MOTOR............ 8W-80-110
RADIATOR FAN RELAY............. 8W-80-111
RADIO C1........................ 8W-80-111
RADIO C2........................ 8W-80-111
RAIN SENSOR (AUTOWIPE)......... 8W-80-112
REAR POWER OUTLET............. 8W-80-112
REAR WASHER PUMP.............. 8W-80-112
REAR WIPER MOTOR.............. 8W-80-112
RECIRCULATION DOOR
MOTOR/ACTUATOR (AZC)......... 8W-80-112
RED BRAKE WARNING INDICATOR
SWITCH....................... 8W-80-113
REMOTE KEYLESS MODULE
(JAPAN)....................... 8W-80-113
RIGHT COURTESY LAMP........... 8W-80-113
RIGHT DOOR HANDLE
COURTESY LAMP............... 8W-80-113
RIGHT FOG LAMP................. 8W-80-113
RIGHT FRONT DOOR SPEAKER..... 8W-80-114
RIGHT FRONT IMPACT SENSOR..... 8W-80-114
RIGHT FRONT PARK LAMP......... 8W-80-114
RIGHT FRONT PARK/TURN SIGNAL LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-114
RIGHT FRONT SIDE MARKER LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-115
RIGHT FRONT TURN SIGNAL LAMP
(BUILT-UP-EXPORT)............. 8W-80-115
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTWJ
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
55 B22 20DG/YL VEHICLE SPEED SENSOR SIGNAL
56 K225 18BK ACCELERATOR PEDAL POSITION SENSOR 2 GROUND
57 - -
58 K4 20BK/LB WATER IN FUEL SENSOR GROUND
59 K900 18GY INTAKE PORT SWIRL ACTUATOR SIGNAL
60 K7 20RD/WT FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20DB/YL AUTO SHUT DOWN RELAY CONTROL
62 - -
63 - -
64 - -
65 - -
66 - -
67 K173 20GY HYDRAULIC RADIATOR FAN SOLENOID CONTROL
68 - -
69 C13 20DB/RD A/C COMPRESSOR CLUTCH RELAY CONTROL
70 - -
71 - -
72 K236 20GY/PK GLOW PLUG RELAY NO. 2 CONTROL
73 - -
74 T752 20DG/RD ENGINE STARTER MOTOR RELAY CONTROL
75 K132 20BR/BK VISCOUS/CABIN HEATER RELAY CONTROL
76 Y42 20BR/BK WASTEGATE SOLENOID CONTROL
77 K152 20WT GLOW PLUG RELAY NO. 1 CONTROL
78 - -
79 - -
80 K46 20DB/BK FUEL PRESSURE SOLENOID CONTROL
81 K46 20DB/BK FUEL PRESSURE SOLENOID CONTROL
ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
82 D21 20PK SCI TRANSMIT
83 - -
84 - -
85 - -
86 - -
87 - -
88 - -
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 G123 20DG/WT WATER IN FUEL SENSOR SIGNAL
95 - -
96 - -
97 - -
98 - -
99 - -
100 - -
101 - -
102 - -
103 - -
104 - -
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTWJ
HORN NO. 2 - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z307 18BK GROUND
2 X2 18DG/RD HORN RELAY OUTPUT
HYDRAULIC COOLING MODULE - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F15 18DB/WT (DIESEL) FUSED AUTO SHUT DOWN RELAY OUTPUT
1 F142 18OR/DG (GAS) FUSED AUTO SHUT DOWN RELAY OUTPUT
2 K173 18LG (DIESEL) HYDRAULIC RADIATOR FAN RELAY CONTROL
2 K173 18LG (GAS) RADIATOR FAN RELAY CONTROL
3 Z500 18BK GROUND
IDLE AIR CONTROL MOTOR - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 K59 18VT/BK IDLE AIR CONTROL NO. 4 DRIVER
2 K40 18BR/WT IDLE AIR CONTROL NO. 3 DRIVER
3 K60 18YL/BK IDLE AIR CONTROL NO. 2 DRIVER
4 K39 18GY/BK IDLE AIR CONTROL NO. 1 DRIVER
IGNITION SWITCH C1 - WHITE 6 WAY
CAV CIRCUIT FUNCTION
1 A41 12YL IGNITION SWITCH OUTPUT (START)
2 A2 12PK/BK FUSED B(+)
3 A22 12BK/OR IGNITION SWITCH OUTPUT (RUN)
4 A1 12RD FUSED B(+)
5 A31 12RD/BK IGNITION SWITCH OUTPUT (RUN-ACC)
6 A21 12DB IGNITION SWITCH OUTPUT (RUN-START)
IGNITION SWITCH C2 - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G26 20LB KEY-IN IGNITION SWITCH SENSE
2 Z234 20BK GROUND
8W - 80 - 84 8W-80 CONNECTOR PIN-OUTWJ
POWERTRAIN CONTROL MODULE C2 (GAS) - WHITE 32 WAY
CAV CIRCUIT FUNCTION
1 T54 18VT (4.0L) TRANSMISSION TEMPERATURE SENSOR SIGNAL
2 K26 18VT (4.7L) FUEL INJECTOR NO. 7 DRIVER
3- -
4 K11 18WT/DB FUEL INJECTOR NO. 1 DRIVER
5 K13 18YL/WT FUEL INJECTOR NO. 3 DRIVER
6 K38 18GY FUEL INJECTOR NO. 5 DRIVER
7 K97 14BR (4.7L) COIL DRIVER NO. 7
8 K88 18PK (4.0L) GOVERNOR PRESSURE SOLENOID CONTROL
9 K92 14TN/PK COIL DRIVER NO. 2
10 K20 18DG GENERATOR FIELD DRIVER
11 T20 18LB (4.0L) TORQUE CONVERTER CLUTCH SOLENOID CONTROL
12 K58 18BR/DB FUEL INJECTOR NO. 6 DRIVER
13 K28 18GY/LB (4.7L) FUEL INJECTOR NO. 8 DRIVER
14 - -
15 K12 18TN FUEL INJECTOR NO. 2 DRIVER
16 K14 18LB/BR FUEL INJECTOR NO. 4 DRIVER
17 K173 18LG RADIATOR FAN RELAY CONTROL
18 - -
19 C18 18DB A/C PRESSURE SIGNAL
20 - -
21 T60 18BR (4.0L) 3-4 SHIFT SOLENOID CONTROL
22 - -
23 G60 18GY/YL ENGINE OIL PRESSURE SENSOR SIGNAL
24 - -
25 T13 18DB/BK (4.0L) SPEED SENSOR GROUND
26 - -
27 B22 18DG/YL VEHICLE SPEED SENSOR SIGNAL
28 T14 18LG/WT (4.0L) OUTPUT SPEED SENSOR SIGNAL
29 T25 18LG/RD (4.0L) GOVERNOR PRESSURE SENSOR SIGNAL
30 K30 18PK/YL (4.0L) TRANSMISSION CONTROL RELAY CONTROL
31 K6 18VT/BK 5 VOLT SUPPLY
32 - -
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 109
POWERTRAIN CONTROL MODULE C3 (GAS) - GRAY 32 WAY
CAV CIRCUIT FUNCTION
1 C13 18DB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
2- -
3 K51 18DB/YL AUTO SHUT DOWN RELAY CONTROL
4 V36 18TN/RD SPEED CONTROL VACUUM SOLENOID CONTROL
5 V35 18LG/RD SPEED CONTROL VENT SOLENOID CONTROL
6- -
7 K42 18DB/LG (4.7L HIGH OUTPUT) KNOCK SENSOR NO. 1 SIGNAL
8 K99 18BR/OR OXYGEN SENSOR 1/1 HEATER CONTROL
9 K512 18RD/YL (EXCEPT 4.0L
BUILT-UP-EXPORT)OXYGEN SENSOR DOWNSTREAM RELAY CONTROL
10 K106 18WT/DG (EXCEPT
BUILT-UP-EXPORT)LEAK DETECTION PUMP SOLENOID CONTROL
11 V32 18OR/DG SPEED CONTROL SUPPLY
12 F42 18DG/LG FUSED AUTO SHUT DOWN RELAY OUTPUT
13 T10 18YL/DG (4.7L RHD) TORQUE MANAGEMENT REQUEST SENSE
13 T6 18OR/WT (4.0L LHD) OVERDRIVE OFF SWITCH SENSE
13 T10 18DG/LG (4.7L LHD) TORQUE MANAGEMENT REQUEST SENSE
13 T6 18OR/BK (4.0L RHD) OVERDRIVE OFF SWITCH SENSE
14 K107 18OR/PK (EXCEPT
BUILT-UP-EXPORT)LEAK DETECTION PUMP SWITCH SENSE
15 K25 18VT/LG BATTERY TEMPERATURE SENSOR SIGNAL
16 K299 18BR/WT OXYGEN SENSOR 1/2 HEATER CONTROL
17 - -
18 K142 18GY/BK (4.7L HIGH OUTPUT) KNOCK SENSOR NO. 2 SIGNAL
19 K31 18BR FUEL PUMP RELAY CONTROL
20 K52 18PK/BK DUTY CYCLE EVAP/PURGE SOLENOID CONTROL
21 - -
22 - -
23 - -
24 K29 18WT/PK SECONDARY BRAKE SWITCH SIGNAL
25 K125 18WT/DB GENERATOR SOURCE
26 K226 18LB/YL FUEL LEVEL SENSOR SIGNAL
27 D21 18PK SCI TRANSMIT
28 - -
29 D32 18LG (LHD) SCI RECEIVE
29 D32 18LG/DG (RHD) SCI RECEIVE
30 D25 18VT/YL PCI BUS
31 - -
32 V37 18RD/LG SPEED CONTROL SWITCH SIGNAL
RADIATOR FAN MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C23 12DG RADIATOR FAN RELAY OUTPUT
2 Z4 12BK/PK GROUND
8W - 80 - 110 8W-80 CONNECTOR PIN-OUTWJ
RADIATOR FAN RELAY - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 Z1 20BK GROUND
2 C24 20DB/PK RADIATOR FAN RELAY CONTROL
3 C23 12DG RADIATOR FAN RELAY OUTPUT
4 A16 12GY FUSED B(+)
RADIO C1 - GRAY 22 WAY
CAV CIRCUIT FUNCTION
1 F60 16RD/WT FUSED B(+)
2 X12 16WT/RD FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
3 E2 20OR PANEL LAMPS DRIVER
4- -
5- -
6- -
7 X54 18VT RIGHT FRONT SPEAKER (+)
8 X56 18DB/PK RIGHT FRONT SPEAKER (-)
9 X55 18BR/RD LEFT FRONT SPEAKER (-)
10 X53 18DG/OR LEFT FRONT SPEAKER (+)
11 Z9 16BK GROUND
12 F60 16RD/WT FUSED B(+)
13 X64 18BR/WT ENABLE SIGNAL TO AMPLIFIER
14 D25 20YL/VT/DB PCI BUS
15 - -
16 - -
17 - -
18 X51 18WT/DG LEFT REAR SPEAKER (+)
19 X57 18DG/WT LEFT REAR SPEAKER (-)
20 X58 18DB/OR RIGHT REAR SPEAKER (-)
21 X52 18DB/WT RIGHT REAR SPEAKER (+)
22 Z9 16BK GROUND
RADIO C2 - GRAY 10 WAY
CAV CIRCUIT FUNCTION
1 X40 20WT/RD AUDIO OUT RIGHT
2 Z4 20WT/BK GROUND
3 Z5 20BK/LB SHIELD
4- -
5 X112 20RD IGNITION SWITCH OUTPUT (RUN-ACC)
6 X41 20WT/DG AUDIO OUT LEFT
7 Z17 20BK GROUND
8- -
9- -
10 X160 20YL FUSED B(+)
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 111